Wilo Sevio AIR P Installation And Operating Instructions Manual Download Page 26

26

 

WILO SE 02/2016 V06 DIN A4

English 

MAINTENANCE AND REPAIR

7.2.2.  Return delivery/storage

Return delivery

For shipping, the parts must be packed in tear-

proof plastic bags of sufficient size in such a 

manner that they are tightly sealed and leak-

proof. The parts may only be shipped by forward-

ing agents who have been instructed appropri-

ately.

Please also refer to the “Transport and storage” 

section!

Storage

• Thoroughly clean all components and decontami-

nate, if necessary.

• Store in a dry and frost-proof location.

• 

Place on a firm surface and secure it against slip

-

ping and falling over.

• Protect components from direct exposure to the 

sun to prevent brittleness of the plastic parts.

Please also refer to the “Transport and storage” 

section!

7.3.  Recommissioning

Before recommissioning, the aeration system 

must be cleaned of dust and contaminants. Dur-

ing operation and storage, the diaphragm is sub-

ject to natural wear and hence must be checked 

for cracks and elasticity before installation. Sub-

sequently, the aeration system can be installed 

according to the section “Installation”. After 

installation, a function test must be performed 

according to the section “Commissioning”.

7.4.  Disposal

7.4.1.  Protective clothing

Protective clothing worn for installation, disman-

tling, and maintenance work is to be disposed 

of in accordance with the German Waste Code 

TA 524 02 and EC Directive 91/689/EEC.

7.4.2.  Product

Proper disposal of this product avoids damage to 

the environment and risks to personal health.

• Use the services of public or private waste dis-

posal companies, or consult them for the disposal 

of the product or parts thereof.

• For more information on proper disposal, please 

contact your local council or waste disposal of-

fice or the supplier from whom you obtained the 

product.

8.  Maintenance and repair

Maintenance and repair work must be carried out 

by an authorised service centre, the Wilo cus-

tomer service, or qualified personnel!

Maintenance or repair work and/or con-

structional changes that are not listed in this 

operating and maintenance manual may only be 

carried out by the manufacturer or by author-

ised service centres.

Note the following:

• This manual must be available to and observed by 

the maintenance staff.

• All maintenance, inspection and cleaning work 

on the aeration system must be performed with 

the greatest care by qualified personnel. Proper 

protective clothing is to be worn.

• When working in basins, it is essential to comply 

with the corresponding local protective meas-

ures. A second person must be present for safety 

reasons.

• Lifting equipment in perfect technical condi-

tion and officially approved lifting gear must be 

used for lifting and lowering the aerator field. The 

max. permissible bearing capacity must never be 

exceeded!

Make sure the lifting gear, suspension cable 

and safety devices of the lifting equipment 

are in perfect working order. Work may only 

commence if the lifting equipment has been 

checked and found to be in perfect working 

order. If it is not inspected, fatal injuries may 

result!

• Electrical work on the unit must be carried out by 

a qualified electrician.

• 

If flammable solvents and cleaning agents are 

used, naked flames and smoking are prohibited.

• Aeration systems that are used in media hazard-

ous to health must be decontaminated. In addi-

tion, make sure that no gases that are hazardous 

to health form or are present.

DANGER due to toxic substances! 

During work in an environment hazard-

ous to health, e.g., in sewage or wastewater 

treatment plants, there is an increased risk 

due to bacteria and viruses. To mitigate the 

increased risk, heed the following points:

•  Open wounds must be cleaned and treated 

immediately!

•  Eating and drinking is strictly prohibited!
•  Appropriate protective equipment must be 

worn!

•  Disinfect persons and tools when leaving the 

unit!

• 

If injuries are caused by fluids or gases that are 

hazardous to health, apply the first-aid meas

-

ures specified on the notice at the working 

premises and notify a doctor immediately!

• Make sure that the necessary tools and materials 

are available. Order and cleanliness ensure safe 

and smooth work on the aeration system. After 

finishing work, remove any used cleaning materi

-

als and tools from the unit. Store all materials and 

tools in their proper place.

• Always wear appropriate protective clothing when 

performing cleaning and maintenance work. It is 

to be disposed of in accordance with the German 

Waste Code TA 524 02 and EC Directive 91/689/

EEC.

• Use only original parts from the manufacturer.

Summary of Contents for Sevio AIR P

Page 1: ...6080048 Ed 02 10 2018 WH Pioneering for You Wilo Sevio AIR P de Einbau und Betriebsanleitung en Installation and operating instructions es Instrucciones de instalaci n y funcionamiento...

Page 2: ...Fig 1 3 Fig 1 4 Fig 1 5 Fig 1 6 Fig 1 1 Fig 1 2...

Page 3: ...de Einbau und Betriebsanleitung 5 en Installation and operating instructions 17 es Instrucciones de instalaci n y funcionamiento 29...

Page 4: ......

Page 5: ...Funktion 9 3 5 Typenschl ssel 9 3 6 Technische Daten 9 3 7 Lieferumfang 9 3 8 Bauseits zustellendes Material 9 4 Transport und Lagerung 9 4 1 Transport 9 4 2 Lagerung 9 5 Aufstellung 9 5 1 Allgemein...

Page 6: ...Titelblatt angegebenen Bel ftersystem 1 5 Gew hrleistung Generell gelten bez glich Gew hrleistung die Angaben laut den aktuellen Allgemeinen Ge sch ftsbedingungen AGB Diese finden Sie hier www wilo co...

Page 7: ...bol f r Gebot z B K rperschutz tragen Die verwendeten Zeichen f r die Sicherheits symbole entsprechen den allgemein g ltigen Richtlinien und Vorschriften z B DIN ANSI Sicherheitshinweise die nur auf S...

Page 8: ...rd empfohlen eine mechanische Reinigung vorzuschalten Die zugef hrte Luft darf eine max Temperatur von 60 C haben bei h heren Temperaturen hal ten Sie bitte R cksprache mit dem Wilo Kunden dienst muss...

Page 9: ...letten Systems 3 8 Bauseits zustellendes Material Zulaufleitung f r Luftzufuhr Gebl se oder Kompressor 4 Transport und Lagerung Nach Eingang der Sendung ist diese sofort auf Sch den und Vollst ndigkei...

Page 10: ...it einem Lastkraftwagen befahrbar sein Bereitstellung der Strom Wasser und Druckluftversorgung f r die Installation Es muss gew hrleistet sein dass ein Hebemit tel problemlos montiert werden kann da d...

Page 11: ...schellen darf max Abstand 2 m betragen 2 Kugelhahn am bergabepunkt der bauseitigen Zulaufleitung montieren 3 Klemmverschraubung in den Kugelhahn ein schrauben 4 PE Rohr in die Klemmverschraubung steck...

Page 12: ...schlussnippel des Bel fters eindr cken Bei Verwendung des Verbindungsrohres muss dieses h rbar einrasten 3 Rohrschelle am Anschlussnippel handfest anzie hen 4 N chsten Bel fter auf die Verbindung aufs...

Page 13: ...en oder den Bel fter besch digen Reinigen Sie daher den kompletten Betriebsraum mit klarem Wasser und entfernen Sie die Ver schmutzungen Grobe Verschmutzungen und Fremdk rper sind von Hand zu entsorge...

Page 14: ...hrleisten dass die Tem peratur im Betriebsraum und des Mediums nicht unter 5 C sinkt Weiterhin muss w hrend der Stillstandszeiten t glich ein 10 min tlicher Funktionslauf mit Beaufschlagung von 10 Nm...

Page 15: ...l technisch einwandfrei sind Nur wenn das Hebemittel technisch in Ordnung ist darf mit den Arbeiten begonnen werden Ohne diese berpr fungen besteht Lebensgefahr Elektrische Arbeiten an der Anlage m ss...

Page 16: ...n Sie f r diesen Fall den Wilo Kundendienst an 8 2 Wartungsarbeiten 8 2 1 Funktionslauf Um Sch den an der Membrane zu vermeiden muss ein 10 min tlicher Funktionslauf mit einer Beaufschlagung von 10 Nm...

Page 17: ...ction 20 3 5 Type key 20 3 6 Technical data 20 3 7 Scope of delivery 21 3 8 Material to be provided by the customer 21 4 Transportation and storage 21 4 1 Transport 21 4 2 Storage 21 5 Installation 21...

Page 18: ...viations must be contractually agreed and shall then be given priority 1 5 1 General The manufacturer is obliged to correct any defects found in the aeration system it sells pro vided that the defects...

Page 19: ...k ing in enclosed rooms When working in an environment hazardous to health media containing faeces activated sludge with bacteria etc particular caution must be taken Open wounds must be cleaned and t...

Page 20: ...al components 1 Shut off ball cock for connection to the inlet pipe provided by the customer 2 Plastic pipe 3 Saddle clamp with a threaded connection 4 Saddle clamp with two threaded connections 5 Pan...

Page 21: ...65 The components must also be protected from direct sunlight The distance from heat sources must be at least 1 m Furthermore the components must not come into contact with hot sparks welding work cig...

Page 22: ...hecking components 3 Marking the complete installation plan in the operating space 4 Installing the pipework 5 Installing the panel diffuser Directly on the basin bottom Over threaded rods for subsequ...

Page 23: ...on the connection nip ple 6 Put the fixation plate on the aerator and align centrally between the two aerators 7 Repeat points 2 to 6 frequently until the desired length of the aerator line max 6 m is...

Page 24: ...s accessible for all operating personnel at all times In order to prevent damage or serious injury when commissioning the aeration system the following points must always be observed Commissioning of...

Page 25: ...into the aeration system using a manometer in the in let pipe Deposits pressure increases or defects pressure decreases cause a change of pressure in the inlet pipe Note that a pressure increase of 20...

Page 26: ...lowing This manual must be available to and observed by the maintenance staff All maintenance inspection and cleaning work on the aeration system must be performed with the greatest care by qualified...

Page 27: ...bubbles escape In this case the system must be decommissioned immediately and a function test with clear water must be performed to locate the leak Regular inspections can therefore largely prevent m...

Page 28: ...English MAINTENANCE AND REPAIR 8 2 6 Filter replacement in the air supply If filters are used in the air supply they must be cleaned or replaced regularly Please refer to the respective filter docume...

Page 29: ...C digo 33 3 6 Datos t cnicos 33 3 7 Suministro 33 3 8 Material que corre a cargo del propietario 33 4 Transporte y almacenamiento 33 4 1 Transporte 33 4 2 Almacenamiento 33 5 Instalaci n 33 5 1 Genera...

Page 30: ...e refiere al sistema de aeraci n indicado en la portada 1 5 Garant a La prestaci n de garant a se rige en general por los datos incluidos en las Condiciones generales de venta AGB actualizadas Estas p...

Page 31: ...bolo de peligro p ej corriente el ctrica S mbolo de prohibici n p ej Prohibido el paso S mbolo de orden p ej Llevar protecci n corporal Los signos utilizados para los s mbolos de segu ridad cumplen co...

Page 32: ...es se debe con sultar previamente con el servicio t cnico de Wilo Adem s el fluido debe estar libre de elementos cortantes Se recomienda preconectar una limpie za mec nica El aire introducido debe ten...

Page 33: ...n Soporte de suelo Difusor de panel Tubo de uni n Esquema de perforaci n para los soportes de suelo Plano de conjunto del sistema completo 3 8 Material que corre a cargo del propietario Tuber a de ent...

Page 34: ...de cualquier trabajo debe haber presente una segunda persona Si existe el peligro de que se acumulen gases t xicos o asfixiantes se deber n tomar las medidas necesarias para evitarlo El lugar de inst...

Page 35: ...r con suficiente espacio ya que es necesario dejar un radio de m nimo 1 m al tenderlo en esquinas Si no se puede conseguir este radio deben utilizarse codos de montaje de 90 En barra el tubo de PE deb...

Page 36: ...osteriormente el ramal de aeraci n Para la instalaci n los diferentes difusores de placas deben conectarse a un ramal de aera ci n conforme al plano de instalaci n adjunto y posicionarse adecuadamente...

Page 37: ...o Prueba de funcionamiento prueba de aguas transparentes 6 1 1 Comprobaci n de la instalaci n seg n el cap tu lo Instalaci n Antes de realizar una prueba de funcionamiento al sistema de aeraci n es ne...

Page 38: ...los trabajos se deben llevar a cabo prestan do mucha atenci n Deben empelarse los equipamientos de protec ci n necesarios Respetar obligatoriamente las medidas de protec ci n locales correspondientes...

Page 39: ...to el rgano competente en mate ria de eliminaci n de desechos o el proveedor del producto proporcionar n m s informaci n sobre la eliminaci n correcta del mismo 8 Mantenimiento Los trabajos de reparac...

Page 40: ...ifusores Prueba de estanqueidad de la parrilla de aeraci n Medidas de mantenimiento de los compresores soplantes Sustituci n del filtro en la alimentaci n de aire 8 1 2 Intervalos para condiciones de...

Page 41: ...el elemento de mando 8 2 3 Limpieza mec nica de la superficie de la mem brana 1 Desconectar la parrilla de aeraci n 2 Vaciar el reactor 3 Lavar el reactor y los difusores con un limpiador a alta presi...

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Page 44: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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