Wilo Sevio AIR P Installation And Operating Instructions Manual Download Page 21

Installation and operating instructions Wilo-Sevio AIR P 21

TRANSPORTATION AND STORAGE English

• 

Recommended loading:

• 

AIR P1475…: 1,5…19 Nm³/h

• 

AIR P1975…: 2,0…26 Nm³/h

• 

AIR P2975…: 3,0…38 Nm³/h

• 

AIR P3975…: 4,0…52 Nm³/h

• 

Max. loading:

• 

AIR P1475…: 29 Nm³/h

• 

AIR P1975…: 38 Nm³/h

• 

AIR P2975…: 58 Nm³/h

• 

AIR P3975…: 76 Nm³/h

The maximum loading is permitted for a max. 

operation time of 10 min. for the cleaning of 

diaphragm surfaces!

3.7.  Scope of delivery

The scope of delivery differs according to ap-

plication. The corresponding scope of delivery is 

indicated in the freight documentation.

Maximum scope of delivery

• Shut-off ball cock

• Plastic pipe

• Pipe clamps

• 

90° mounting bracket

• Saddle clamp

• Base support

• Panel diffuser

• Connecting pipe

• Drilling plan for the base supports

• Overview plan of the complete system

3.8.  Material to be provided by the customer

• Inlet pipe for air supply

• Fan or compressor

4.  Transportation and storage

On delivery, check immediately that the ship-

ment is complete and undamaged. If any parts are 

damaged or missing, the transport company or 

the manufacturer must be notified on the day of 

delivery since claims made after this date cannot 

be recognised. Damage to parts must be noted on 

the freight documentation!

4.1.  Transport

Only the designated and approved fastening 

devices, transportation and lifting equipment 

may be used for transportation. These must have 

sufficient load-bearing capacity to ensure that an 

aerator field and its accessories can be trans

-

ported safely.

The personnel must be qualified for the tasks and 

must follow all applicable national safety regula-

tions during the work.

4.2.  Storage

• The individual components must be stored in 

their original packaging.

• The store room must be dry and frost-proof. We 

recommend storage in a ventilated room with a 

temperature that is maintained b5 °C 

and +25 °C. The temperature must not 

 

50 °C. The relative humidity may not be 

higher than max. 65 %.

• The components must also be protected from 

direct sunlight. The distance from heat sources 

must be at least 1 m

• Furthermore, the components must not come 

into contact with hot sparks (welding work, 

cigarettes, etc.) or be stored near solvents, oils, 

chemicals or acids.

5.  Installation

In order to prevent damage to the device or seri-

ous injury during installation, the following points 

must be observed:

• Installation work – assembly and installation of 

the aerator field – may only be carried out by 

qualified persons. The safety instructions must be 

followed at all times.

• The components of the aeration system must be 

inspected for transport damage before carrying 

out any installation work.

5.1.  General

For design and operation of technical sewage sys-

tems, observe the pertinent local regulations and 

directives for sewage technology (such as those 

of the German Association for Water, Wastewater 

and Waste).

The following information must be observed 

when installing the aeration system:

• 

This work must be performed by qualified per

-

sonnel.

• Check that the available consulting documents 

(installation plans, layout of the operating space, 

drilling plan) are complete and correct.

• Also refer to all regulations, rules and laws for 

working with heavy and suspended loads.

• Wear appropriate protective equipment.

• Please also observe the applicable national acci-

dent prevention regulations and trade association 

safety provisions.

DANGER of falling! 

During installation, work is sometimes 

performed directly at the edge of the basin. 

Carelessness or wearing inappropriate cloth

-

ing could result in a fall. There is a risk of fatal 

injury! Take all necessary safety precautions 

to prevent this.

DANGER due to toxic substances! 

During work in an environment hazard-

ous to health, e.g., in sewage or wastewater 

treatment plants, there is an increased risk 

due to bacteria and viruses. To mitigate the 

increased risk, heed the following points:

•  Open wounds must be cleaned and treated 

immediately!

•  Eating and drinking is strictly prohibited!
•  Appropriate protective equipment must be 

worn!

•  Disinfect persons and tools when leaving the 

unit!

Summary of Contents for Sevio AIR P

Page 1: ...6080048 Ed 02 10 2018 WH Pioneering for You Wilo Sevio AIR P de Einbau und Betriebsanleitung en Installation and operating instructions es Instrucciones de instalaci n y funcionamiento...

Page 2: ...Fig 1 3 Fig 1 4 Fig 1 5 Fig 1 6 Fig 1 1 Fig 1 2...

Page 3: ...de Einbau und Betriebsanleitung 5 en Installation and operating instructions 17 es Instrucciones de instalaci n y funcionamiento 29...

Page 4: ......

Page 5: ...Funktion 9 3 5 Typenschl ssel 9 3 6 Technische Daten 9 3 7 Lieferumfang 9 3 8 Bauseits zustellendes Material 9 4 Transport und Lagerung 9 4 1 Transport 9 4 2 Lagerung 9 5 Aufstellung 9 5 1 Allgemein...

Page 6: ...Titelblatt angegebenen Bel ftersystem 1 5 Gew hrleistung Generell gelten bez glich Gew hrleistung die Angaben laut den aktuellen Allgemeinen Ge sch ftsbedingungen AGB Diese finden Sie hier www wilo co...

Page 7: ...bol f r Gebot z B K rperschutz tragen Die verwendeten Zeichen f r die Sicherheits symbole entsprechen den allgemein g ltigen Richtlinien und Vorschriften z B DIN ANSI Sicherheitshinweise die nur auf S...

Page 8: ...rd empfohlen eine mechanische Reinigung vorzuschalten Die zugef hrte Luft darf eine max Temperatur von 60 C haben bei h heren Temperaturen hal ten Sie bitte R cksprache mit dem Wilo Kunden dienst muss...

Page 9: ...letten Systems 3 8 Bauseits zustellendes Material Zulaufleitung f r Luftzufuhr Gebl se oder Kompressor 4 Transport und Lagerung Nach Eingang der Sendung ist diese sofort auf Sch den und Vollst ndigkei...

Page 10: ...it einem Lastkraftwagen befahrbar sein Bereitstellung der Strom Wasser und Druckluftversorgung f r die Installation Es muss gew hrleistet sein dass ein Hebemit tel problemlos montiert werden kann da d...

Page 11: ...schellen darf max Abstand 2 m betragen 2 Kugelhahn am bergabepunkt der bauseitigen Zulaufleitung montieren 3 Klemmverschraubung in den Kugelhahn ein schrauben 4 PE Rohr in die Klemmverschraubung steck...

Page 12: ...schlussnippel des Bel fters eindr cken Bei Verwendung des Verbindungsrohres muss dieses h rbar einrasten 3 Rohrschelle am Anschlussnippel handfest anzie hen 4 N chsten Bel fter auf die Verbindung aufs...

Page 13: ...en oder den Bel fter besch digen Reinigen Sie daher den kompletten Betriebsraum mit klarem Wasser und entfernen Sie die Ver schmutzungen Grobe Verschmutzungen und Fremdk rper sind von Hand zu entsorge...

Page 14: ...hrleisten dass die Tem peratur im Betriebsraum und des Mediums nicht unter 5 C sinkt Weiterhin muss w hrend der Stillstandszeiten t glich ein 10 min tlicher Funktionslauf mit Beaufschlagung von 10 Nm...

Page 15: ...l technisch einwandfrei sind Nur wenn das Hebemittel technisch in Ordnung ist darf mit den Arbeiten begonnen werden Ohne diese berpr fungen besteht Lebensgefahr Elektrische Arbeiten an der Anlage m ss...

Page 16: ...n Sie f r diesen Fall den Wilo Kundendienst an 8 2 Wartungsarbeiten 8 2 1 Funktionslauf Um Sch den an der Membrane zu vermeiden muss ein 10 min tlicher Funktionslauf mit einer Beaufschlagung von 10 Nm...

Page 17: ...ction 20 3 5 Type key 20 3 6 Technical data 20 3 7 Scope of delivery 21 3 8 Material to be provided by the customer 21 4 Transportation and storage 21 4 1 Transport 21 4 2 Storage 21 5 Installation 21...

Page 18: ...viations must be contractually agreed and shall then be given priority 1 5 1 General The manufacturer is obliged to correct any defects found in the aeration system it sells pro vided that the defects...

Page 19: ...k ing in enclosed rooms When working in an environment hazardous to health media containing faeces activated sludge with bacteria etc particular caution must be taken Open wounds must be cleaned and t...

Page 20: ...al components 1 Shut off ball cock for connection to the inlet pipe provided by the customer 2 Plastic pipe 3 Saddle clamp with a threaded connection 4 Saddle clamp with two threaded connections 5 Pan...

Page 21: ...65 The components must also be protected from direct sunlight The distance from heat sources must be at least 1 m Furthermore the components must not come into contact with hot sparks welding work cig...

Page 22: ...hecking components 3 Marking the complete installation plan in the operating space 4 Installing the pipework 5 Installing the panel diffuser Directly on the basin bottom Over threaded rods for subsequ...

Page 23: ...on the connection nip ple 6 Put the fixation plate on the aerator and align centrally between the two aerators 7 Repeat points 2 to 6 frequently until the desired length of the aerator line max 6 m is...

Page 24: ...s accessible for all operating personnel at all times In order to prevent damage or serious injury when commissioning the aeration system the following points must always be observed Commissioning of...

Page 25: ...into the aeration system using a manometer in the in let pipe Deposits pressure increases or defects pressure decreases cause a change of pressure in the inlet pipe Note that a pressure increase of 20...

Page 26: ...lowing This manual must be available to and observed by the maintenance staff All maintenance inspection and cleaning work on the aeration system must be performed with the greatest care by qualified...

Page 27: ...bubbles escape In this case the system must be decommissioned immediately and a function test with clear water must be performed to locate the leak Regular inspections can therefore largely prevent m...

Page 28: ...English MAINTENANCE AND REPAIR 8 2 6 Filter replacement in the air supply If filters are used in the air supply they must be cleaned or replaced regularly Please refer to the respective filter docume...

Page 29: ...C digo 33 3 6 Datos t cnicos 33 3 7 Suministro 33 3 8 Material que corre a cargo del propietario 33 4 Transporte y almacenamiento 33 4 1 Transporte 33 4 2 Almacenamiento 33 5 Instalaci n 33 5 1 Genera...

Page 30: ...e refiere al sistema de aeraci n indicado en la portada 1 5 Garant a La prestaci n de garant a se rige en general por los datos incluidos en las Condiciones generales de venta AGB actualizadas Estas p...

Page 31: ...bolo de peligro p ej corriente el ctrica S mbolo de prohibici n p ej Prohibido el paso S mbolo de orden p ej Llevar protecci n corporal Los signos utilizados para los s mbolos de segu ridad cumplen co...

Page 32: ...es se debe con sultar previamente con el servicio t cnico de Wilo Adem s el fluido debe estar libre de elementos cortantes Se recomienda preconectar una limpie za mec nica El aire introducido debe ten...

Page 33: ...n Soporte de suelo Difusor de panel Tubo de uni n Esquema de perforaci n para los soportes de suelo Plano de conjunto del sistema completo 3 8 Material que corre a cargo del propietario Tuber a de ent...

Page 34: ...de cualquier trabajo debe haber presente una segunda persona Si existe el peligro de que se acumulen gases t xicos o asfixiantes se deber n tomar las medidas necesarias para evitarlo El lugar de inst...

Page 35: ...r con suficiente espacio ya que es necesario dejar un radio de m nimo 1 m al tenderlo en esquinas Si no se puede conseguir este radio deben utilizarse codos de montaje de 90 En barra el tubo de PE deb...

Page 36: ...osteriormente el ramal de aeraci n Para la instalaci n los diferentes difusores de placas deben conectarse a un ramal de aera ci n conforme al plano de instalaci n adjunto y posicionarse adecuadamente...

Page 37: ...o Prueba de funcionamiento prueba de aguas transparentes 6 1 1 Comprobaci n de la instalaci n seg n el cap tu lo Instalaci n Antes de realizar una prueba de funcionamiento al sistema de aeraci n es ne...

Page 38: ...los trabajos se deben llevar a cabo prestan do mucha atenci n Deben empelarse los equipamientos de protec ci n necesarios Respetar obligatoriamente las medidas de protec ci n locales correspondientes...

Page 39: ...to el rgano competente en mate ria de eliminaci n de desechos o el proveedor del producto proporcionar n m s informaci n sobre la eliminaci n correcta del mismo 8 Mantenimiento Los trabajos de reparac...

Page 40: ...ifusores Prueba de estanqueidad de la parrilla de aeraci n Medidas de mantenimiento de los compresores soplantes Sustituci n del filtro en la alimentaci n de aire 8 1 2 Intervalos para condiciones de...

Page 41: ...el elemento de mando 8 2 3 Limpieza mec nica de la superficie de la mem brana 1 Desconectar la parrilla de aeraci n 2 Vaciar el reactor 3 Lavar el reactor y los difusores con un limpiador a alta presi...

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Page 44: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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