Wenglor SEFG Muting Operating Instructions Manual Download Page 25

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Safety Light Curtain

4.8 System Overview

Connection Equipment

(Selection)

M12×1; 5-pin (Transmitter)

Straight, PVC

S35G-5M

5 m

Straight, PUR

ZAS35R501

ZC4L001

5 m

10 m

Angled, PVC

S35W-3M

S35W-5M

3 m

5 m

M12×1; 4-pin (Transmitter)

Straight, PVC

S23-2M

S23-5M

S23-10M

2 m

5 m

10 m

Straight, PUR

S23-2MPUR

S23-5MPUR

S23-10MPUR

2 m

5 m

10 m

Angled, PVC

S29-2M

S29-5M

2 m

5 m

Angled, PUR

S27-2MPUR

S27-5MPUR

2 m

5 m

M12×1; 8-pin

(Receiver, system connection)

Straight, PUR

ZAS89R201

ZAS89R501

ZAS89R601

2 m

5 m

10 m

Angled, PUR

ZAS89R202

ZAS89R502

ZAS89R602

2 m

5 m

10 m

M12×1; 8-pin

(Receiver, Extension Connection)

Straight, PUR

BG88SG88V2-2M

2 m

Protection Column

With Screening Grid

Z2SS001

Z2SS002

Z2SS003

930 mm

1380 mm

1830 mm

With Deflection Mirror

Z2SU001

Z2SU002

Z2SU003

930 mm

1380 mm

1830 mm

For Muting

Z2SM001

Z2SM002

Z2SM003

930 mm

1380 mm

1830 mm

Floor Mounting

ZMBSZ0001

Wall Mounting

ZMBSZ0002

Illumination Technology

ESPE top/bottom

ZEFX001*

ESPE on Side Profile

ZEMX001

ESPE/Protection Column top/bottom

ZEFX002

ESPE in protection column on side profile

ZEFX003

Muting Sets

Cross Muting

Z2MG001

Two Sensor Linear Muting

Z2MG002

Four Sensor Linear Muting

Z2MG003

Safety Relay

Basic Module

SR4B3B01S

SR4D3B01S

SG4-00VA000R2

Add-on Module

SR4E4D01S

Complementary Products

Laser Alignment Aid

Z98G001

LED Light Strips

Z99G001 –

Z99G015

Connection Box

ZFBB001

Deflection Mirror

Z2UG001

Z2UG002

Z2UG003

Z2UG004

microSD Card

ZNNG013

T-Plug

ZC7G001

Spare Parts

Protective Screens

for Protection Column

Z0030

Z0031

Z0032

Test Rod

ZEMG003

ZEMG004

ZEMG009

ZEMG010

Muting Sensor System

ZMZG001

Muting Reflector System ZMZG002

Mounting Bracket

ZMZG003

Cable Holder

ZMZG004

Muting Booms

ZMZG005

Software

DNNF005 (wTeach2)

DNNF019 (IO-Link Device Tool)

Legend

Required

Accessories

Optional

Accessories

Included

in Delivery *

Summary of Contents for SEFG Muting

Page 1: ...x Safety Light Curtain Operating Instructions Original of the operating instructions Subject to technical changes Available as PDF file only Revision level 11 06 2019 Doc No 1034846 Version 1 0 2 www wenglor com ...

Page 2: ...autions for Machine Operators 12 2 6 General Safety Precautions 12 2 7 Approvals and IP Protection 13 3 Product Description 13 4 Technical Data 15 4 1 General Technical Data 15 4 2 Response times 17 4 3 Weight Tables 18 4 4 Housing Dimensions Safety Light Curtain 19 4 5 Housing Dimensions Mounting Technology 21 4 6 Control Panel 23 4 6 1 Control panel emitter 23 4 6 2 Control panel receiver 23 4 7...

Page 3: ...nce for Angled Approach to the Safety Field 48 5 1 4 Minimum Clearance to Reflective Surfaces 49 5 2 Functions 50 5 2 1 Functions Overview 50 5 2 2 Combinable Functions 52 5 2 3 Operational Functions 53 5 2 3 1 Safety Operating Mode Automatic Restart 53 5 2 3 2 Start Up Disabling and Restart Inhibit RES 53 5 2 3 3 Contactor Monitoring EDM 54 5 2 3 4 Beam Coding 54 5 2 3 5 Range 55 5 2 3 6 Cascadin...

Page 4: ...tion for Calculating the Safety Clearance 88 5 2 5 3 3 Examples Fix Blanking with Edge Tolerance 90 5 2 5 4 Floating Blanking 91 5 2 5 4 1 Conditions of Use 91 5 2 5 4 2 Effective Resolution for Calculating the Safety Clearance 93 5 2 5 4 3 Examples Floating Blanking 95 5 2 5 5 Reduced resolution 98 5 2 5 5 1 Effective Resolution for Calculating the Safety Clearance 98 5 2 5 5 2 Example Reduced Re...

Page 5: ...u User Level Admin 120 9 3 3 Menu Structure 121 9 3 4 Parametrization of the Range and Coding 121 9 4 Parametrization of the Receiver 122 9 4 1 Default Settings 122 9 4 2 Calling up the Menu User Level Admin 123 9 4 3 Menu Structure 124 9 4 4 Parametrization of the Restart Inhibit RES 127 9 4 5 Parametrization of the Contactor Monitoring EDM 128 9 4 6 Parametrization of the Beam Coding CODE 129 9 ...

Page 6: ...tter 158 11 1 2 Operating Displays Receiver 159 11 2 Calling Up the Current Parametrization Worker User Level 161 12 Servicing 162 12 1 Maintenance 162 12 2 Cleaning 162 12 3 Daily Inspection 163 12 4 Annual Inspection 163 13 Diagnosis 164 13 1 Performance in Case of Fault 164 13 2 Error Indicators 164 13 2 1 Error Indicator on the Emitter 164 13 2 2 Error Indicator on the Receiver 165 13 3 Diagno...

Page 7: ...cklist Daily Inspection 174 16 2 Connection Examples 175 16 2 1 Connection Example Start Up Disabling and Restart Inhibit 175 16 2 2 Connection Examples Muting 176 16 2 3 Connection Examples Cascading 180 16 3 Order Notes 182 16 4 EU Declaration of Conformity 184 16 5 Index of Changes 185 16 6 Index of Abbreviations 185 16 7 Index of Figures 187 ...

Page 8: ...ully before using the product and must be kept on hand for later reference 1 2 Target Group These operating instructions are aimed at developers planners installers owners and machine operators who want to safeguard their systems with safety technology from wenglor sensoric GmbH referred to in the following as wenglor The instructions are also aimed at qualified specialist personnel who are commis...

Page 9: ...bject to change without notice A valid declaration of conformity can be found at www wenglor com in the product s separate download area wenglor excludes all liability in the event of Non compliance with the instructions Installation errors Use of the product for purposes other than those intended Use by untrained personnel Use of unapproved spare parts and accessories Unapproved modification of p...

Page 10: ...omplied with at all times Additional mechanical safety equipment is installed so that the safety field must be passed through to access hazardous machine parts Care is taken during installation to ensure that the personnel always remain outside the danger zone for machine operation Regular safety inspections are carried out Adequate detection of possible obstructions is assured with existing resol...

Page 11: ...ardous situations Observe instructions regarding use for intended purpose 2 3 Personnel Qualifications Suitable technical training is a prerequisite In house electronics training is essential Trained personnel who use the product must have uninterrupted access to the operating instructions DANGER Risk of personal injury or property damage in case of incorrect initial start up opera tion and mainte...

Page 12: ...ure If this warning is not observed body parts and people to be protected may not be detected If changes are made to the electrical integration in the machine control or the mechanical installation of the safety light curtain a new risk assessment must be carried out The safety light curtain and associated components must not be tampered with or modi fied No repair work may be carried out on the d...

Page 13: ...d one or multiple beams are interrupted a switch command is triggered on both safety outputs Together with the downstream evaluation this prevents a hazardous motion from being initiated or interrupts an action that has already been initiated Objects that protrude into the safety field on the system side can be hidden in blanking operating modes The ESPE consists of the following components On the...

Page 14: ...edge tolerance Floating blanking Muting function Cross muting 2 sensor linear muting 4 sensor linear muting with sequence time monitoring Different adjustable muting functions Restart inhibit and safety operating mode automatic restart Contactor monitoring monitoring of external switching elements Cascading Integrated indicator lamp Alphanumeric display 16 segment 4 digit Memory card microSD IO Li...

Page 15: ... 630 nm Coated optics Yes Ambient light immunity for continuous light 10 000 Lux Electrical data Response time See Section 4 2 page 17 Processing time muting signals 95 ms Supply voltage 19 2 28 8 V DC 24 V DC 20 SELV PELV power supply unit it must be possible to bridge power failures of 20 ms EN 60204 1 Safeguarding the supply voltage inputs max 2 A Current consumption Ub 24 V receiver 350 mA wit...

Page 16: ... 1 Switching current signal output 100 mA Voltage drop signal output 2 5 V Inputs Voltage range 30 30 V DC SELV PELV Switching thresholds Low 5 V 2 mA high 11 V 6 30 mA Mechanical data Housing material Aluminium Degree of protection IP65 IP67 Connection type emitter M12 plug 5 pin Connection type receiver M12 plug 8 pin system connection M12 socket 8 pin extension connection Technical safety data ...

Page 17: ...time for Basic setting applies for Full resolutions Fix blanking without edge tolerance The response time for Special setting applies for Reduced resolution Fix blanking with edge tolerance Floating blanking 4 2 Response times Finger protection Response time ms SEFG Muting SEFG Muting Blanking SFH mm Number Beams Basic setting Special setting SEFG471 SEFG431 159 15 9 0 13 0 SEFG472 SEFG432 309 30 ...

Page 18: ...62 SEFG422 1812 90 18 0 26 5 4 3 Weight Tables Resolution SEFG Muting SEFG Muting Blanking Max weight per component kg 14 mm 30 mm SEFGx71 SEFGx51 SEFGx31 SEFGx11 0 51 14 mm 30 mm SEFGx72 SEFGx52 SEFGx32 SEFGx12 0 80 14 mm 30 mm SEFGx73 SEFGx53 SEFGx33 SEFGx13 1 08 14 mm 30 mm SEFGx74 SEFGx54 SEFGx34 SEFGx14 1 37 14 mm 30 mm SEFGx75 SEFGx55 SEFGx35 SEFGx15 1 65 14 mm 30 mm SEFGx76 SEFGx56 SEFGx36 ...

Page 19: ...l housing dimensions 1 Emitter 2 Receiver SFH Safety field height NOTE The lower boundary of the safety field control panel is indicated by a line on the ESPE The upper boundary of the safety field is located on the bottom end of the indicator lamp cap and is also indicated by a line ...

Page 20: ...74 SEFGx54 SEFGx34 SEFGx14 610 709 14 mm 30 mm SEFGx75 SEFGx55 SEFGx35 SEFGx15 760 859 14 mm 30 mm SEFGx76 SEFGx56 SEFGx36 SEFGx16 910 1009 14 mm 30 mm SEFGx77 SEFGx57 SEFGx37 SEFGx17 1061 1160 14 mm 30 mm SEFGx78 SEFGx58 SEFGx38 SEFGx18 1211 1310 14 mm 30 mm SEFGx79 SEFGx59 SEFGx39 SEFGx19 1361 1460 14 mm 30 mm SEFGx80 SEFGx60 SEFGx40 SEFGx20 1511 1610 14 mm 30 mm SEFGx81 SEFGx61 SEFGx41 SEFGx21 ...

Page 21: ...001 For attachment to the ends top bottom of the ESPE Scope of delivery 1 piece Including screws and washers Mounting bracket ZEFX002 For attachment to the ends top bottom of the ESPE Installation in protection column Z2SSxxx Scope of delivery 2 pieces Including screws washers and slot nut ...

Page 22: ...o the profile at the side of the ESPE Installation in protection column Z2SSxxx Scope of delivery 2 pieces Including screws washers and slot nut Mounting bracket ZEMX001 For wall profile mounting Scope of delivery 2 pieces Including screws washers and slot nuts ...

Page 23: ... Power Supply voltage Green GN 2 CODE Beam coding Yellow YE 3 HI RAN High range Yellow YE 4 ERROR Error Red RD Input elements Apply Menu down 4 6 2 Control panel receiver LEDs Display Color 1 OSSD Switching state OSSDs Red RD 2 Green GN 3 RES confirmation requirement Yellow YE 4 SIG LOW Weak signal Yellow YE 5 ERROR Error Red RD Display element Input elements Display Color Menu down Menu up Apply ...

Page 24: ... the following components Emitter SEFG5xx and receiver SEFG6xx with the same safety field height Quick start guide CD operating instructions Test rod according to the resolution of the ESPE Ø 14 mm ZEMG003 Ø 30 mm ZEMG004 Label daily inspection Mounting bracket ZEFX001 ...

Page 25: ... Z2SM002 Z2SM003 930 mm 1380 mm 1830 mm Floor Mounting ZMBSZ0001 Wall Mounting ZMBSZ0002 Illumination Technology ESPE top bottom ZEFX001 ESPE on Side Profile ZEMX001 ESPE Protection Column top bottom ZEFX002 ESPE in protection column on side profile ZEFX003 Muting Sets Cross Muting Z2MG001 Two Sensor Linear Muting Z2MG002 Four Sensor Linear Muting Z2MG003 Safety Relay Basic Module SR4B3B01S SR4D3B...

Page 26: ... on ends top bottom of the ESPE Installation in safety column Z2SSxxx ZEFX003 Stainless steel Mounting on the side profile of the ESPE Installation in safety column Z2SSxxx ZEMX001 Stainless steel Mounting on the side profile of the ESPE 4 9 2 Connection Lines M12 1 8 pin PUR Angle plug Straight plug S74 S74 89 Receiver 2 m ZAS89R202 ZAS89R201 5 m ZAS89R502 ZAS89R501 10 m ZAS89R602 ZAS89R601 20 m ...

Page 27: ...lug S06 S06 35 Emitter 5 m ZAS35R501 10 m ZC4L001 M12 1 5 pin PVC Angle plug Straight plug S06 S06 35 Emitter 3 m S35W 3M 5 m S35W 5M S35G 5M 4 9 3 Connection Cables M12 1 5 pin PVC Straight plug S18 88 88s S06 Receiver cascading 2 m PUR BG88SG88V2 2M ...

Page 28: ...everal sides with just one ESPE NOTE The range of the ESPE is reduced by approximately 10 per utilized mirror Order number Mirror length Housing material Mounting Path folding mirror Z2UG001 80 mm Aluminium BEF SET 33 ZEMX001 ZEMX002 Z2UG002 750 mm Aluminium BEF SET 33 ZEMX001 ZEMX002 Z2UG003 1350 mm Aluminium BEF SET 33 ZEMX001 ZEMX002 Z2UG004 1900 mm Aluminium BEF SET 33 ZEMX001 ZEMX002 Safety c...

Page 29: ...Safety Light Curtain 29 Application example 1 Emitter 2 Receiver 3 Path folding mirror Z2UGxxx 1 Emitter 2 Receiver 3 Safety column with path folding mirror Z2SU00x ...

Page 30: ... possible depending on the mounting used Order number Installation space Housing material Material protective disc Safety column with protective disc Z2SS001 1252 mm Aluminium Polycarbonate Z2SS002 1703 mm Aluminium Polycarbonate Z2SS003 2153 mm Aluminium Polycarbonate Safety column for muting Z2SM001 1252 mm Aluminium Z2SM002 1703 mm Aluminium Z2SM003 2153 mm Aluminium Required mounting ZMBSZ001 ...

Page 31: ...Teach2 software to be used 4 9 9 Muting Boom The wenglor muting sets enable quick initial start up of muting solutions The sets contain all required components pre assembled on muting booms for implementing standard muting solutions The retro reflex sensors P1KL020 are used as muting sensors together with the reflector RE6040BA Connection equipment and mounting technology in the required quantitie...

Page 32: ...Technical Data 32 Z2MG002 Z2MG003 Further information can be found in the operating instructions for the muting sets ...

Page 33: ...Enable Port 5 Port 3 Port 1 Port 6 Port 4 Port 2 Port Connection Use 1 M12 1 5 pin MS3 belt stop Full Muting Enable 2 M12 1 5 pin MS1 3 M12 1 5 pin MS4 Muting Enable 4 M12 1 5 pin MS2 5 M12 1 8 pin Cascading 6 M12 1 5 pin RES override Connection cable Cable1 m M12 1 8 pin Connection to extension connection ESPE Further information can be found in the operating instructions for the ZFBB001 NOTE Cro...

Page 34: ...he Z99G001 4 9 13 microSD Card A microSD card can be used for easy duplication of configurations The microSD card can be used as de scribed in Section 5 2 6 6 1 page 104 4 9 14 Parametrization Software wTeach2 The wenglor software wTeach2 can be used for easy parametrization and status monitoring The connection takes place via the IO Link master EFBL003 Further information can be found in the oper...

Page 35: ...his chapter contains important information for correct integration of the ESPE in the machine 5 1 Engineering 5 1 1 Safety Field Resolution Sfb range SFH emitter receiver safety field SFH safety field height Sfb safety field width Range Resolution d ...

Page 36: ...width The safety field width is the clearance between the emitter and receiver The safety field width must not change during operation Range The range is the mechanically usable distance between the emitter and receiver Using path folding mirrors reduces the range Resolution The resolution of a safety light curtain is the object size that can be recognized at any point within the safety field and ...

Page 37: ...essible via the ESPE s safety field All properties of the safety field see Section 12 2 page 162 must be taken into account The exact values can be found in the technical data see Section 4 page 15 Incorrect Correct Side stepping Reaching under Reaching over DANGER Risk of personal injury or property damage in case of non compliance The system s safety function is disabled Personal injury and dama...

Page 38: ...esponse time of the entire safety equipment ESPE machine downstream safety evaluation Approach speed Resolution of the ESPE Type of approach vertical horizontal or at an angle 5 1 3 2 Calculating the Safety Clearance The general formula for calculating the safety clearance S is S K T C or S K t1 t2 t3 C S mm Safety clearance measured from the danger zone to the safety field K mm s Approach speed C...

Page 39: ...f H 200 mm the danger that access to the danger zone by children from under neath the safety field may go undetected must be avoided Height of topmost beam 900 mm the danger of the safety field being stepped over must be prevented We differentiate between two different safety clearances when calculating vertical safety fields SRT Safety clearance for access through the safety field SRO Safety clea...

Page 40: ...resolution of the ESPE With a resolution of 14 40 mm CRT 8 d 14 mm With a resolution of 40 mm CRT 850 mm standard value for arm length SRO K T CRO SRO Safety clearance for access over the safety field RO Reach over K Approach speed with vertical safety field K 2000 mm s K 1600 mm s if SRO 500 mm T s Total response time T t1 t2 t3 t1 s Response time of the ESPE t2 s Response time of the safety swit...

Page 41: ... 1100 1100 950 950 850 800 750 550 0 0 0 0 1600 1150 1150 1100 1000 900 850 750 450 0 0 0 0 1400 1200 1200 1100 1000 900 850 650 0 0 0 0 0 1200 1200 1200 1100 1000 850 800 0 0 0 0 0 0 1000 1200 1150 1050 950 750 700 0 0 0 0 0 0 800 1150 1050 950 800 500 450 0 0 0 0 0 0 600 1050 950 750 550 0 0 0 0 0 0 0 0 400 900 700 0 0 0 0 0 0 0 0 0 0 200 600 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 b mm ...

Page 42: ... next highest value from the table must be selected A top safety field edge of under 900 mm does not provide adequate protection against bypassing or crossing over A bottom safety field edge of over 300 mm does not provide adequate protection against crawling through DANGER Risk of personal injury or property damage in case of non compliance with the safety field specifications The system s safety...

Page 43: ...or reaching over SRO 2 000 mm s t1 t2 t3 CRO SRO 2 000 mm s 0 0162 s 0 015 s 0 3 s 750 mm SRO 1 412 4 mm Because SRO 500 mm re calculation with K 1 600 mm s SRO 1 600 mm s 0 0162 s 0 015 s 0 3 s 750 mm SRO 1 279 92 mm Step 4 Compare the safety clearance SRO and SRT SRT 657 92 mm SRO 1 279 92 mm SRO SRT i e the safety clearance to be used is 1 279 92 mm If the safety clearance of 1 279 92 mm is too...

Page 44: ...sor K mm s Approach speed for horizontal approach to the safety field K 1600 mm s T s Total response time T t1 t2 t3 t1 s Response time of the ESPE t2 s Response time of the safety switching device t3 s Machine over travel time C mm Margin C 1200 mm 0 4 H Cmin 850 mm H Height of the safety field 200 mm H 1000 mm Hmin Minimum permissible mounting height never smaller than 0 Hmin 15 d 50 mm d Resolu...

Page 45: ...has a SFH of 900 mm This means it is lower than the required safety clearance An ESPE with a longer SFH must be selected Step 2 Recalculation of safety clearance An ESPE with a resolution of 30 mm and a SFH of 1 200mm SEFG418 is to be used to safeguard the area A check must be carried out to determine whether the selected ESPE is suitable Response time of the ESPE t1 14 4 ms Response time of the s...

Page 46: ...n in accor dance with vertical approach see Section 5 1 3 2 1 page 39 horizontal approach see Section 5 1 3 2 2 page 44 Safety clearance Distance between the point of danger and the closest light beam Distance between the point of danger and the furthest light beam Note The height of the furthest light beam may not be 1000 mm The following applies to the closest light beam H 15 d 50 mm d H 15 50 m...

Page 47: ...tical axis must be adhered to m tan α clearance from emitter to receiver m tan 2 5 clearance from emitter to receiver m α α Danger zone Reflective object Emitter Receiver The minimum clearance from reflective surfaces must be calculated depending on the distance between the emitter and receiver with an aperture angle of 2 5 Distance between the emitter and receiver m Minimum clearance m mm Minimum...

Page 48: ...ting functions Cross muting Section 5 2 4 3 X X 2 sensor linear muting Section 5 2 4 4 X X 4 sensor linear muting sequence monitoring Section 5 2 4 5 X X 4 sensor linear muting time monitoring Section 5 2 4 6 X X Adjustable muting duration Section 5 2 4 7 2 X X Belt stop signal Section 5 2 4 7 3 X X Muting enable Section 5 2 4 7 4 X X Direction setting Section 5 2 4 7 5 X X Muting end through clea...

Page 49: ... display Section 5 2 6 2 X X Signal output Section 5 2 6 3 X X Integrated indicator lamp Section 5 2 6 4 X X Alignment aid signal strength Section 5 2 6 5 X X microSD memory card Section 5 2 6 6 X X Password protection Section 5 2 6 7 X X IO Link 1 1 interface Section 5 2 6 8 X X X function included function not included ...

Page 50: ...ix blanking with edge tolerance Floating blanking Reduced resolution Full resolution Safety operating mode automatic restart Start up disabling and restart inhibit Contactor monitoring Beam coding Cascading Muting complete Partial muting Fix blanking Fix blanking with edge tolerance Floating blanking Reduced resolution Full resolution Permitted Not permitted 2 sensor muting combinable 4 sensor mut...

Page 51: ...rting automatically by ensuring that the OSSDs remain in off state This status is retained even when the supply voltage is switched on again e g after a power failure The OSSDs are only enabled again when an acknowledgment key is pressed NOTE The acknowledgment key must be located outside the danger zone From the location of the acknowledgment key the operator must have a clear view of the danger ...

Page 52: ...ntacts to be detected The contactor monitoring RES is parametrized on the receiver If the connected contactors do not switch in the expected time the ESPE switches to safe state OSSD OFF ERROR This function only works in a safety related way if the contactor has positive guided NC contacts 5 2 3 4 Beam Coding To avoid mutual interference it is important to ensure that for systems in close proximit...

Page 53: ...for matched emitters and receivers must be identical both coding ON or both coding OFF 5 2 3 5 Range The range is the mechanically usable distance between the emitter and receiver In order to prevent potential oversteering with short working distances and to limit the aperture angle it must be possible to set the range The setting takes place on the emitter DANGER The range must be set to suit the...

Page 54: ...zed on the receiver The terms Master or Slave are used to differentiate between the components Master component with direct connection to the machine control Slave components with connection to the master Every SEFG device can take on the role of the master or the slave Conditions No more than 3 sensors can be cascaded together The response time is extended by the response time of the upstream rec...

Page 55: ...d separately to the supply voltage connection cable M12 4 5 pin For details on the electrical connection see 16 2 3 Connection Examples Cascading on page 180 5 2 3 6 2 Cascading via Muting Connection Box ZFBB001 If muting and cascading are to take place at the same time this can be achieved easily via the connection box ZFBB001 The following setup is required The receiver MASTER is connected to th...

Page 56: ... permitted If these sensors are used incorrect signals may impair the safety function 5 2 3 6 4 Cascading of Contact based Safety Components WARNING Contact based safety circuits e g emergency stop switches or mechanical door switches may not be cascaded with the ESPE If these sensors are used incorrect signals may impair the safety function ...

Page 57: ...ensors are arranged so that their beams cross Additional signals for example from muting sensors or a PLC are required to activate the muting function This means that the ESPE can check that the muting takes place correctly and guarantee that a person enter ing the danger zone is still reliably detected The basic requirements for starting a valid muting sequence are OSSDs in ON state safety field ...

Page 58: ...OSSDs on Muting inactive DANGER The muting must be triggered by at least two independent signals The use of software controlled signals e g PLC is permitted if at least one signal comes from another source e g from a sensor NOTE For easy initial start up wenglor offers muting sets Z2MGxxx which can be mounted directly on the ESPE or the safety column Z2SSxxx Further details are available in the st...

Page 59: ... multiple inputs Each signal must only be assigned to one input The user must take suitable measures see EN ISO 13849 2 Tab D 4 to prevent cross connection between muting signals DANGER When mounting the MS ensure that people are still reliably detected by the ESPE and that they can not initiate or carry out a valid muting sequence The formula listed for the relevant muting types must be used for ...

Page 60: ...heir beams cross The point of intersection is within the danger zone The distances a and b represent the distances between the muting object and a separating safeguard fence They must be designed so that no one can enter the danger zone unnoticed while the muting object is passing through the ESPE A sample arrangement with retro reflex sensors is shown in Figure 4 As soon as MS1 and MS2 have been ...

Page 61: ...ess than 200 mm and must be within the danger zone It must be kept as small as possible To prevent manipulation with the feet the intersection point of the MS must be at the height of the lowest beam of the ESPE or higher MS1 and MS2 should be mounted at different heights where possible to make manipula tion more difficult Example Belt speed v 0 5 Processing time muting signals t ESPE 95 ms Respon...

Page 62: ... maxi mum muting duration is reached Signal path Muting active SF penetration Figure 5 Signal path during cross muting NOTE The safety can be increased further by positioning the MS at different heights as their fields of view do not cross at points in this case If the function Muting end through clearing of the ESPE is activated the muting se quence ends as soon as the safety field is free again ...

Page 63: ...arating safeguard fence They must be designed so that no one can enter the danger zone unnoticed while the muting object is passing through the ESPE A sample arrangement of the sensors is shown in Figure 6 Danger zone Figure 6 Arrangement 2 sensor linear muting Calculating the minimum distance d1 2 v tESPE tMS d1 m Minimum distance between MS2 and safety field of the ESPE see Figure 6 d2 m Minimum...

Page 64: ...alid muting sequence Action Comments 1 Muting start MS1 is activated first followed by MS2 Both sensors must be activated within a time frame of 4 seconds 2 Muting active MS1 and MS2 active Penetration of the safety field muting object passes through ESPE The safety field is interrupted the OSSDs remain in the ON state 3 Muting active MS1 or MS2 are inactive Muting remains active 4 Muting end MS1 ...

Page 65: ...hed The direction setting function can be used to restrict the permissible direction of the object transport to one direction The 4 sensor linear muting with sequence monitoring does not use time monitoring when activating the individual MS A time restriction is only possible via the maximum muting duration MMD If the function Muting end through clearing of the ESPE is activated the muting se quen...

Page 66: ...nces NOTE The muting object must be at least long enough that all 4 MS are triggered at the same time during the muting sequence This parameter is indicated by the value d5 ATTENTION The distance d5 must be at least 500 mm To reduce the risk of unintentional triggering of the MS the distance d1 and d4 must be at least 250 mm To make it more difficult to bypass the safety devices the distances d2 a...

Page 67: ... Muting remains active 4 Muting active MS1 MS2 penetration of the safety field MS3 and MS4 active 5 Muting active MS2 penetration of the safety field MS3 and MS4 active MS1 has become inactive 6 Muting active Penetration of the safety field MS3 and MS4 active MS2 has become inactive 7 Muting active MS3 and MS4 active Safety field is cleared again 8 Muting end MS3 or MS4 are inactive or the maxi mu...

Page 68: ...ired Depending on which MS is activated first the following MS must also be activated within 4 s Transport into the danger zone MS1 MS2 transport out of the danger zone MS4 MS3 The direction setting function can also be used to restrict the permissible direction of the object transport to one direction If the function Muting end through clearing of the ESPE is activated the muting se quence ends a...

Page 69: ...t to the distance from the first MS to the last MS This parameter is indicated by the value d5 ATTENTION The distance d5 must be at least 500 mm To reduce the risk of unintentional triggering of the muting sensors the distance d1 and d4 must be at least 250 mm The two distances do not have to be identical To make it more difficult to bypass the safety devices the distances d2 and d3 must be max 20...

Page 70: ...ed the OSSDs remain in the ON state 3 Muting active MS1 MS2 penetration of the safety field MS3 active Muting remains active 4 Muting active MS1 MS2 penetration of the safety field MS3 MS4 are active MS3 and MS4 must be activated within a time frame of 4 seconds 5 Muting end MS3 or MS4 are inactive or the maxi mum muting duration is reached Signal path Muting active SF penetration Figure 11 Signal...

Page 71: ...itional function may be used 0 Additional function may be used but not at the same time as the other marked functions Additional function may not be used Function is activated automatically by the operating mode NOTE All muting functions are parametrized on the receiver The parametrization can take place via the control panel or IO Link 5 2 4 7 2 Muting Duration The maximum duration of a valid mut...

Page 72: ...ence using cross muting as an example Muting active Belt stop signal Safety during belt stop To make it more difficult to bypass the ESPE with the belt stop function active the following actions cause the muting to be cancelled Changes to the safety field status penetration no penetration or no penetration penetration and Changes to muting signals This means that the muting remains active during e...

Page 73: ...on Comment 1 Muting enable is activated Function is activated in the parametrization Basic requirement for using the function 2 Muting inactive Muting Enable input is activat ed by an external signal 3 Muting inactive Muting Enable input is active and MS1 is active 4 Muting active MS1 and MS2 are active Muting Enable signal may only become inactive if muting becomes active From this point the inpu...

Page 74: ...ompletely before a muting cycle can be started in the opposite direction If a change in direction takes place while a muting cycle is in progress this is likely to violate a time or sequence condition If the safety field is penetrated during this process this can cause the OSSDs to switch off 5 2 4 7 6 Muting End Through Clearing of the ESPE The Muting End Through Clearing of the ESPE function ena...

Page 75: ...nce Area 2 Area is muting relevant Here the beams of the ESPE are bridged depending on the muting sequence Figure 15 Partial muting NOTE Area 2 muting area can be taught in by transporting the object into the safety field and teaching in the number of hidden beams Area 2 consists of cumulated beams For the muting the area between the first and the last defined beam is activated If area 1 is penetr...

Page 76: ...ar Muting_Enable must be active until both muting signals are applied and muting is activated 4 MS1 and MS2 become active within 30 seconds and muting is therefore active Figure 16 shows the signal path for the individual steps Signal_Full Muting_Enable Full Muting active Figure 16 Valid signal sequence for activating Full Muting Enable NOTE The activation of the Full Muting Enable function via a ...

Page 77: ... and prevents a valid muting sequence from being carried out The Override function enables the object to be transported out of the muting area despite the safety field being penetrated Usage condition Condition Comment 1 Condition for override Override function is parametrized A penetration of the safety field is detected and at least 1 MS is active With 2 sensor linear muting the status of the MS...

Page 78: ...the danger zone during override The entire danger zone must be clearly visible by the operator during the override NOTE While the override is active the illuminated cap of the ESPE flashes white at 1 Hz Irrespective of the operating mode Restart inhibit the OSSDs also remain in the ON state when the safety field is cleared and override is ended ...

Page 79: ... as part of a risk assessment to determine whether its use is appropriate and permissible Depending on the parametrized function the resolution and the response time of the ESPE may vary This must be taken into account when calculating the safety clearance Based on the parametrized function the safety field must be checked for correct function with the test rod diameter according to the effective ...

Page 80: ...itional measures such as mechanical protection see Figure 19 should be used to prevent reaching through the hidden beams It must not be possible to reach through the shade of the object Object Impermissible protection from penetration Mechanical protection from penetration from the side Figure 19 Required protection when using the blanking function ...

Page 81: ...object is always located in the same position in the safety field Fix Blanking can be used to hide individual beams It is also possible to hide multiple objects within the safety field Taught in area Figure 20 Permissible object positioning with fix blanking ...

Page 82: ...en two hidden areas There is no limit on the number of hidden areas The hidden areas can be taught in on the receiver of the ESPE or parametrized via IO Link DANGER Hidden areas require a separate risk assessment A hidden area is a hole in the safety field The area must therefore be secured by other means mechanically for example see Figure 21 A mechanical construction must be installed to ensure ...

Page 83: ...onfiguration hide beam 6 7 8 ON Object movement 1 beam down OFF error Object movement 1 beam up OFF error Object reduction 2 beams OFF error Object reduction 2 beams OFF error Object increase 4 beams OFF penetration safety field Object increase 4 beams OFF penetration safety field Object reduction 1 beam OFF error Object increase 5 beams OFF penetration safety field ...

Page 84: ...enetration safety field NOTE If the objects can not be fixed or defined exactly fix blanking with edge tolerance should be used This operating mode offers improved availability 5 2 5 3 Fix Blanking with Edge Tolerance Fix blanking with edge tolerance can compensate for small movements of a fixed object within the safety field This takes place with a tolerance of one beam It is also possible to hid...

Page 85: ...are mutually exclusive see Figure 24 Movement by 1 beam up or down Increase in the size of the hidden area by 1 beam Reduction in the size of the hidden area by 1 beam At least 1 synchronization beam and the neighboring beam must not be hidden The distance between two hidden areas depends on their movement within the safety field Figure 24 No object moves 1 beam distance One object moves 2 beams d...

Page 86: ...solution of the ESPE as per the data sheet the effective resolution must be documented and securely mounted on a sign close to the ESPE When calculating the safety clearance for fix blanking with edge tolerance the response time special setting must be used see Section 4 2 Response times on page 17 Effective resolution with construction around the sides of the hidden object If a mechanical constru...

Page 87: ...hanical construction is installed in the hidden area the effective resolution changes according to the maximum object size Object Edge tolerance Resolution data sheet Relevant suppression blanking area edge tolerance Effective resolution 14 mm 3 44 mm 4 54 mm 5 64 mm 6 74 mm 7 84 mm 8 94 mm 30 mm 3 90 mm 4 110 mm ...

Page 88: ...rease 4 beams ON Object movement larger than 1 beam OFF error Object reduction 1 beam OFF error Object increase 5 beams OFF penetration safety field 2 objects are hidden Beam no OSSD status 5 6 7 8 9 10 11 Parameters configuration Hide beam 6 7 and 9 10 no object moves 1 beam distance ON 1 object moves 2 beams distance ON 2 objects move 3 beams distance ON 2 objects move 1 beam distance OFF error ...

Page 89: ...ield does not match the parameter configuration The number of objects in the safety field does not match the parameter configuration If a non hidden beam is covered this is classed as a penetration and the OSSDs are switched The minimum object size is 2 beams The ESPE monitors the following parameters see Figure 26 Number of objects Minimum object size Maximum object size Tolerance difference betw...

Page 90: ...st 3 beams between two hidden areas The number of hidden areas is limited to 3 The objects must not leave the safety field monitored blanking Hidden areas are monitored Beams must not be detected in this area monitored blanking I e they must always be covered by the blanking object If a hidden beam is uncovered the receiver enters error state The hidden areas can be taught in on the receiver of th...

Page 91: ...gin CRT 850 mm If the effective resolution deviates from the physical resolution of the ESPE as per the data sheet the effective resolution must be documented and securely mounted on a sign close to the ESPE When calculating the safety clearance for floating blanking the response time special setting must be used see Section 4 2 Response times on page 17 Effective resolution with construction arou...

Page 92: ...l construction is installed in the hidden area the effective resolution changes according to the maximum object size 1 moving object Resolution data sheet Relevant hiding tolerance Effective resolution 14 mm 1 beam 24 mm 2 34 mm 3 44 mm 4 54 mm 5 64 mm 6 74 mm 7 84 mm 8 94 mm 30 mm 1 beam 50 mm 2 70 mm 3 90 mm 4 110 mm ...

Page 93: ...ms Beam no OSSD status 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Parameters configuration ON Object moves up ON Object moves down ON Object moves to the end of the ESPE OFF error Object increases in size 4 beams ON Object increases in size 5 beams OFF penetration safety field Object reduces in size 2 beams ON Object reduces in size 1 beam OFF error Object disappears from the safety field OFF error ...

Page 94: ...size 2 beams max size 4 beams Beam no OSSD status 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Parameters configuration ON O1 moves down ON O1 moves to the end of the ESPE OFF error O1 moves up OFF error O2 moves ON O1 and O2 combine into one object OFF error O1 reduces in size ON O1 increases in size ON O1 increases in size OFF penetration safety field O2 leaves the safety field OFF error ...

Page 95: ...onfiguration The actual number of objects matches the number taught in Valid floating blanking config uration but additional penetra tion Invalid floating blanking configuration The object leaves the safety field The actual number of objects no longer matches the number taught in monitored blanking ...

Page 96: ...tration Reduced muting can not be combined with partial muting or Full Muting Enable The ESPE should be tested for effective resolution using a test rod Reduced resolution can be taught in on the receiver of the ESPE or parametrized via IO Link 5 2 5 5 1 Effective Resolution for Calculating the Safety Clearance DANGER The function changes the resolution of the ESPE The effective resolution is rele...

Page 97: ... mm 69 mm Objects of the specified size are not detected if they are moving along the safety field at a speed of 0 2 m s 5 2 5 5 2 Example Reduced Resolution ESPE with 14 mm resolution 2 consecutive blanked beams are tolerated effective resolution 34 mm Beams 1 and 15 are synchronization beams Beam no OSSD status 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 No obstruction no penetration ON 1 obstruction ON...

Page 98: ... mm 50 mm 2 14 mm 24 mm 30 mm 50 mm None 14 mm 30 mm Max Object size Min 1 synchroni zation beam and neighboring beam free Min 1 synchroni zation beam and neighbouring beam free Both synchroniza tion beams free According to re duced resolution Release of the safety field OSSDs OFF error OSSDs OFF error OSSDs OFF error OSSD ON Release of blanked beams OSSDs OFF error OSSDs OFF error OSSDs OFF error...

Page 99: ...d Shows the position of the first blocked beam as viewed from the control panel If the safety field is free FBB 0 Last blocked beam Abb LBB Last Beam Blocked Shows the position of the last blocked beam as viewed from the control panel If the safety field is free LBB 0 Number of blocked beams Abb NBB Numbers of Beams Blocked The total number of blocked beams in the safety field including multiple o...

Page 100: ... no 6 LBB Last Beam Blocked Beam no 9 Beam no 15 NBB Numbers of Beams Blocked 4 beams 6 beams NCBB Numbers of Cumulated Beams Blocked 4 beams 4 beams NOBJ Numbers of Objects 1 2 Figure 28 Values of the measuring function NOTE The measuring function is dependent on the parametrized operating modes and func tions This means that objects which do not result in a shutdown e g blanking reduced resoluti...

Page 101: ...utput can be used as a digital PNP output signal output The following functions can be assigned to the signal output ATTENTION On the receiver of the ESPE Pin 6 IO Link output is not suitable for safety related use Function Signal active Signal inactive Acknowledgment prompt default setting Acknowledgment required e g following safety field penetration with restart inhibit No acknowledgment e g wi...

Page 102: ...lays within the system The muting status display can not be deactivated Transparent end cap with integrated indicator lamp Setting options Status ESPE Display indicator lamp Muting status Active White Constant Override active White Flashing Inactive Off Constant OSSD and muting status OSSD on muting active White Constant Override active White Flashing OSSD on muting inactive Green Constant OSSD of...

Page 103: ...uration for the ESPE is saved on the PC file system Parameter configura tion of an ESPE takes place via the control panel and is saved on the card Parameter configura tion of an ESPE takes place via the control panel and is saved on the card The written memory card is removed from the faulty ESPE Step 2 The parameter config uration is transferred to all memory cards The memory card is removed The ...

Page 104: ...mory capacity max 8 GB File system type FAT32 The microSD card can be removed replaced at any time without impairing operation Preferred type wenglor order no ZNNG013 5 2 6 6 3 File System The following instructions must be followed to guarantee successful use of the microSD card Every ESPE type has its own file with clear designation The file name has the following structure Order number receiver...

Page 105: ...and unintentional changes to the ESPE The parameters of the ESPE may only be configured by authorized personnel The authorized personnel are also responsible for maintaining the safety function The receiver of the ESPE is protected with a 4 digit password The password can be changed by the user value range 0000 9999 If the password is changed it must be adequately protected In delivery state the p...

Page 106: ...ith the receiver always as a signal output see 5 2 6 3 Signal Output on page 101 With the emitter as a digital input without function ATTENTION The IO Link interface is not safety related This means that both OSSDs must always be connected in the safety circuit during opera tion see Section 8 page 114 NOTE Settings e g range can be read out by the IO Link master via the IO Link parameters All para...

Page 107: ...the device making reference to damage in transit 6 2 Storage The following points must be taken into consideration with regard to storage Do not store the product outdoors Store the product in a dry dust free place Protect the product against mechanical impacts Protect the product against exposure to direct sunlight ATTENTION Risk of property damage in case of improper storage The product may be d...

Page 108: ...ch under reach around or move the safety light curtain The arrangement of the emitter and receiver must ensure that persons or body parts are reliably detected if they enter the danger zone If it is possible for persons to be located between the safety field and the danger area additional safety measures must be implemented e g restart inhibit When installing the safety light curtain it must be ta...

Page 109: ... must be mounted parallel to each other and at the same mounting height Parallel alignment The emitter and receiver must be mounted so that a rectangular safety field is formed Same alignment in relation to each other The plug connectors of the emitter and receiver must point in the same direction They must not be installed turned 180 away from each other ...

Page 110: ...corresponding emitter This can be guaranteed with the following measures Anti parallel arrangement see Fig Shielding e g with dividing walls see Fig Minimum distance at the side 2 m see 5 1 4 Minimum Clearance to Reflective Surfaces on page 47 Different beam coding see 5 2 3 4 Beam Coding on page 52 Receiver Receiver Receiver Emitter Emitter Receiver Emitter Emitter ...

Page 111: ...nsor is mounted in a mechanically secure fashion Specified torque values must be complied with see 4 1 General Technical Data on page 15 Use suitable mounting technology in order to ensure correct installation see 4 5 Gehäuseabmessungen Befestigungstechnik on page 21 ATTENTION Risk of property damage in case of improper installation The product may be damaged Comply with installation instructions ...

Page 112: ...Installation 112 7 2 2 Installation with Mounting Bracket ZEFX002 Figure 31 Installation with ZEFX002 7 2 3 Installation with Mounting Bracket ZEFX003 Figure 32 Installation with ZEFX003 ...

Page 113: ...ust be removed at the relevant point Please proceed as follows to remove the warning strip Position a small screwdriver at the end of the warning strip and lever it carefully out of the groove When removing ensure that no components of the ESPE are damaged to guarantee correct function To mount the warning strip position it on the bottom end of the groove and click it in until it has engaged over ...

Page 114: ...failure Failure to comply poses risk of fatal injury Disconnect the machine from the power supply while carrying out the electrical installation The machine could start up unintentionally while you are connecting the sensors Both OSSD must be incorporated separately in the machine work circuit They must not be connected with each other as signal reliability cannot be guaranteed in this case The do...

Page 115: ... connection Receiver E1 MS3 belt stop Full Muting Enable cascading E2 MS4 Muting Enable cascading E3 MS1 E4 MS2 RES Override NOTE Pin 1 and Pin 3 on the extension connection are only intended for supplying muting sensors or cascaded receivers see EN 61496 1 Paragraph 7 a ...

Page 116: ... Analog Output Ground for the Analog Output Block Discharge Valve Output Valve Control Output Valve Control Output 0 V Synchronization Ground for the Synchronization Receiver Line Emitter Line Grounding Switching Distance Reduction Ethernet Receive Path Ethernet Send Path Interfaces Bus A B Emitted Light disengageable Magnet activation Input confirmation Contactor Monitoring Black Brown Red Orange...

Page 117: ...adictory settings NOTE Changes to the configuration may only be made by authorized personnel The required password must be managed with suitable security 9 2 Preparation of the Parametrization Before carrying out a new parameter configuration for an ESPE the following preparations must be made All new settings e g contactor monitoring range beam coding must be planned and documented beforehand A c...

Page 118: ...f the configuration menu is divided into the following steps 1 Press and hold the Menu down key until the red ERROR LED goes out approx 2 s 2 Release the key and wait until the red ERROR LED lights up again approx 2 s 3 As soon as the red ERROR LED lights up press and hold the Menu down key again until the red ERROR LED goes out approx 2 s 4 Once the button is released the settings will be called ...

Page 119: ...arameter configuration Meaning Display during oper ation High Range Flashing duty cycle 15 LED on LED off Low range HI RAN Flashing duty cycle 85 LED on LED off High range HI RAN CODE Flashing duty cycle 15 LED on LED off Coding OFF CODE Flashing duty cycle 85 LED on LED off Coding ON CODE To apply the settings both keys menu down and apply must be pressed at the same time until the red ERROR LED ...

Page 120: ...newly selected settings to be lost In this case the most recently saved settings are active To save changes to the parameter configuration permanently the save function see Section 9 4 12 page 149 must be used to write them to the device memory via RUN SAVE Otherwise the changes will be lost when the device is restarted If parameters configuration is started from an error state all settings are re...

Page 121: ... from the RUN mode as well as from error mode To prevent unintentional parameter configurations the call up of the configuration menu is divided into the following steps 1 Press and hold the Menu down key until the red ERROR LED goes out approx 2 s 2 Release the key and wait until the red ERROR LED lights up again approx 2 s 3 As soon as the red ERROR LED lights up press and hold the Menu down key...

Page 122: ...ly the user is taken directly to the main menu for details on the menu structure see Section 9 4 3 page 122 9 4 3 Menu Structure The complete menu is shown below with the possible settings within the different levels The push buttons menu down menu up can be used to navigate within a menu level The apply key is used to make the desired menu selection and switch to the subordinate menu level level ...

Page 123: ...ting STOP Belt stop 8H 8 hours CODE Beam coding LSEQ 4 sensor linear muting sequence monitoring ENAB Muting enable A Direction setting A CASC Cascading LTME 4 sensor linear muting time monitoring DIRE Direction settings B Direction setting B MUTG Muting END Muting end through clearing of the ESPE AB Direction setting AB PART Partial muting ESPE Muting end through clearing of the ESPE ON Switch on ...

Page 124: ...oating blanking MUT Muting active STD Standard CONT Weak signal contamination ENRG Energy saving mode SYNC Synchronization run SIGN Signal output RDY Ready state LAMP Indicator lamp ALL Muting OSSD display ADJ Signal strength display I Intensity RSET Reset to default settings R Reset CARD Access microSD SAVE Save device parameter configuration to memory card PASS Set password LOAD Copy parameter c...

Page 125: ...on Search RES Selection Switch on OSSD RES SIG LOW ERROR Selection OSSD RES SIG LOW ERROR Switch off OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR Level 0 Level 1 1 Acknowledge the RES mode by pressing the key 2 Choose from ON OFF and using the or key The parameters to be selected are shown flashing 3 Acknowledge the selection by pressing the key 4 A selected parameter is displayed for approx...

Page 126: ...M Selection Switch on OSSD RES SIG LOW ERROR Selection OSSD RES SIG LOW ERROR Switch off OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR Level 0 Level 1 1 Acknowledge the EDM mode by pressing the key 2 Choose from ON OFF and using the or key The parameters to be selected are shown flashing 3 Acknowledge the selection by pressing the key 4 A selected parameter is displayed for approx 2 s before ...

Page 127: ...eters configuration procedure The following steps are used for activation or deactivation Search CODE Selection Switch on OSSD RES SIG LOW ERROR Selection OSSD RES SIG LOW ERROR Switch off OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR Level 0 Level 1 1 Acknowledge the CODE mode by pressing the key 2 Choose from ON OFF and using the or key The parameters to be selected are shown flashing 3 Ack...

Page 128: ...ERROR Switch off OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR Level 0 Level 1 1 Acknowledge the CASC mode by pressing the key 2 Choose from ON OFF and using the or key The parameters to be selected are shown flashing 3 Acknowledge the selection by pressing the key 4 A selected parameter is displayed for approx 2 s before the display switches back to the upstream level NOTE Activating the cas...

Page 129: ...RROR 2 sensor linear muting OSSD RES SIG LOW ERROR 4 sensor linear muting se quence monitoring OSSD RES SIG LOW ERROR 4 sensor linear muting time monitoring OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR Level 0 Level 1 1 Acknowledge the MUTG mode by pressing the key 2 Choose from OFF X 2L LSEQ LTME and using the or key The parameters to be selected are shown flashing 3 Acknowledge the selecti...

Page 130: ... The parameter configuration of the different muting functions is described in more detail in the following sections NOTE If muting is activated regardless of the selected muting type restart inhibit RES is activated automatically ...

Page 131: ...e There are two values to choose from 300S Muting duration max 300 s 8H Muting duration max 8h For more information on the muting duration function see Section 5 2 4 7 2 page 71 OSSD RES SIG LOW ERROR 8 hours OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR b Belt stop OSSD RES SIG LOW ERROR Switch on The belt stop function stops the monitored muting counter for as long as a valid signal is pres...

Page 132: ...SD RES SIG LOW ERROR Switch off OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR d Muting end through clearing of the ESPE OSSD RES SIG LOW ERROR Activate The Muting end through clearing of the ESPE function deter mines which signal initiates the end of the muting process ESPE Muting is ended immediately after the safety field is cleared OFF Muting is ended once the valid sequence MS or set time...

Page 133: ... Enable function is suitable for use in conjunc tion with partial muting for applications where the object height varies ON Partial muting is lifted when a signal is applied and muting acts on the entire safety field height OFF Partial muting is active without changes to the safety field height This function should only be used if Partial Muting was activat ed beforehand For more information on th...

Page 134: ... Enable Activating Full Muting Enable also deactivates belt stop 9 4 8 2 Parametrization 2 Sensor Linear Muting 2L For general information on the 2 sensor linear muting function see Section 5 2 4 4 page 63 All settings under the muting function must be carried out in one go If the 2 sensor linear muting menu item is called up again the parameter configurations must be set again for the desired opt...

Page 135: ... valid signal is present This means that the muting duration can be extended in the event of process related mal functions ON Belt stop activated OFF belt stop deactivated For more information on the belt stop function see Section 5 2 4 7 3 page 72 OSSD RES SIG LOW ERROR Switch off OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR ...

Page 136: ...rently blocked e g T004 4 beams 1 beam is automatically added to the actual object size at the ends of the area to increase the availability through potential tolerances If no beam was blocked during the teach process the pa rameter configuration is not applied For more information on the partial muting function see Sec tion 5 2 4 7 7 page 75 OSSD RES SIG LOW ERROR Teach in OSSD RES SIG LOW ERROR ...

Page 137: ...RROR Back OSSD RES SIG LOW ERROR g Override OSSD RES SIG LOW ERROR Switch on The override function enables a stopped object to be removed from the muting area This can be necessary if a valid muting sequence is interrupted due to a conveyor belt stop for example ON Override activated OFF Override deactivated For more information on the override function see Section 5 2 4 7 10 page 77 OSSD RES SIG ...

Page 138: ...es to choose from 300S Muting duration max 300 s 8H Muting duration max 8 h For more information on the muting duration function see Section 5 2 4 7 2 page 71 OSSD RES SIG LOW ERROR 8 hours OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR b Direction setting OSSD RES SIG LOW ERROR Direction A The direction setting function specifies and checks the permis sible activation sequence of the muting s...

Page 139: ...he desired size into the safety field The display T000 shows the number of beams currently blocked e g T004 4 beams 1 beam is automatically added to the actual object size at the ends of the area to increase the availability through potential tolerances If no beam was blocked during the teach process the pa rameter configuration is not applied For more information on the partial muting function se...

Page 140: ...is interrupted due to a conveyor belt stop for example ON Override activated OFF Override deactivated For more information on the override function see Section 5 2 4 7 10 page 77 OSSD RES SIG LOW ERROR Switch off OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR NOTE Activating the 4 sensor linear muting function deactivates Cross muting 2 sensor linear muting Muting enable Belt stop Full Muting ...

Page 141: ...OSSD RES SIG LOW ERROR Floating blanking OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR Level 0 Level 1 1 Acknowledge the BLNK mode by pressing the key 2 Choose from OFF REDU FIX FIXT FLB and using the or key The parameters to be selected are shown flashing 3 Acknowledge the selection by pressing the key 4 A selected parameter is displayed for approx 2 s before the display switches to the next...

Page 142: ...king objects These obstructions must be brought into the safety field during the teach in process The current value is taught in by pressing the key The values T999 and T000 are invalid e g synchronization beams blocked Here the teach value display Txxx corresponds to the number of blocked beams e g T002 2 beams blocked This value must be used for calculating the effective resolution and the safet...

Page 143: ...lution and the safety clearance For more information on the floating blanking function see Section 5 2 5 4 page 89 OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR 9 4 10 Setting the Display DISP The display can be operated in either standard mode or energy saving mode The setting is carried out in the following steps Search DISP Selection Standard mode OSSD RES SIG LOW ERROR Selection OSSD RES ...

Page 144: ...OSSD RES SIG LOW ERROR Reset to default settings OSSD RES SIG LOW ERROR Memory card OSSD RES SIG LOW ERROR Password protection OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR Level 0 Level 1 1 Acknowledge the EXPT mode by pressing the key 2 Choose from SIGN LAMP ADJ RSET CARD PASS and using the or key The parameters to be selected are shown flashing 3 Acknowledge the selection by pressing the k...

Page 145: ...F Output deactivated RES Acknowledgment prompt OSSD OSSD switching states MUT Muting status CONT Contamination warning SYNC Synchronous run RDY Signals that the ESPE is ready for operation For more information on the signal output see Section 5 2 6 3 page 101 OSSD RES SIG LOW ERROR Acknowledgment prompt OSSD RES SIG LOW ERROR OSSD OSSD RES SIG LOW ERROR Muting OSSD RES SIG LOW ERROR Weak signal co...

Page 146: ...SSD RES SIG LOW ERROR Beam intensity I stands for signal strength intensity The setting can be canceled via After the ESPE is switched on the signal strength is displayed for 30 s as stan dard For more information on the signal strength see Section 5 2 6 5 page 102 OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR d Reset to default setting reset OSSD RES SIG LOW ERROR Reset Selecting RSET takes ...

Page 147: ...rning messages may appear when accessing the SD card see Section 13 3 4 page 170 For more information on the memory card see Section 5 2 6 6 page 103 OSSD RES SIG LOW ERROR Load OSSD RES SIG LOW ERROR Back OSSD RES SIG LOW ERROR Save The most recent parameter configurations saved in the sensor memory are saved to the memory card using the following steps 1 Save the desired parameter configuration ...

Page 148: ...evel 2 2 Save the loaded parameter configuration to the sensor memory Run Selection Save parameter configuration Selection OSSD RES SIG LOW ERROR OSSD RES SIG LOW ERROR Level 0 Level 1 3 ESPE carries out a restart f Password protection OSSD RES SIG LOW ERROR Change PW This setting can be used to change the current valid password The correct procedure for changing the password is outlined below For...

Page 149: ...on was saved via the menu selection Run Save Otherwise the changes will be lost when the sensor is restarted To save the parameter configuration proceed as follows Run Selection Save parameter configuration Selection OSSD RES SIG LOW ERROR OSSD RES SIG LOW ERROR Level 0 Level 1 1 Acknowledge the RUN mode by pressing the key 2 Choose from SAVE CANC and using the or key 3 Acknowledge the selection b...

Page 150: ...ware IODD and the interface protocol are available on the wenglor homepage in the download area for the product If the connection is successful the following operating displays are shown during the parameter configuration via IO Link see Section 11 1 1 page 158 and Section 11 1 2 page 159 Emitter Display External parametrization 1 POWER LED lit 2 CODE LED off 3 HI RAN LED off 4 ERROR LED blinks Re...

Page 151: ...st blocked beam FBB 0 no beam blocked 1 x beam number from the control panel 255 receiver not in synchronous run Time for status change between MS3 MS4 0 250 in 0 1 s A NBB B MutingTime HighByte Number of blocked beams NBB 0 no beam blocked 255 receiver not in synchronous run Muting duration 0 28800 in s 65535 muting is not active A NCBB B MutingTime LowByte Number of cumulated blocked beams bigge...

Page 152: ...settings Operation Mode Full resolution reduced resolution fix blanking with without tolerance floating blanking Function Mode Beam coding RES EDM cascading Muting Settings Selection of the muting type and setting of the muting parameters Display settings Display Mode Standard or energy saving mode Display Advanced Screen The current display on the 4 digit segment display on the receiver is shown ...

Page 153: ...ion mode see above for operating display Parameters can be changed and saved 2 Set muting type Change muting mode from No to X write Right click reload or update by other means Dependencies are shown e g Restart Inhibit changes from False to True 3 Carry out other muting settings Set End muting end through clearing of the ESPE to true write 4 Write parameters to ESPE Set ParamEnd to Save and Resta...

Page 154: ...to Start write Bring the desired object into the safety field The number of beams currently blocked is shown in Param TeachIn Value update display if necessary Move the object until the position size and number of taught in beams correspond to the final set up The position of the taught in beams can also be read off from the process data via parameter set A Set Paramt Teach In to Ok write 4 Write ...

Page 155: ...been completed successfully see Section 8 page 114 The parameter configuration has been completed successfully see Section 9 page 117 For operating modes and functions involving teach in processes the parameter configuration can only take place following switch on and alignment The initial start up is divided into the following steps Switch on the ESPE Align the ESPE Check the parameter configurat...

Page 156: ...OSSD RES SIG LOW ERROR Weak Signal strength is weak Synchronization takes place SYNC point LED SIG LOW lights up OSSDs can be activated Improve the alignment to avoid unintentional switching due to contamination for example OSSD RES SIG LOW ERROR Medium Signal strength is adequate with a small reserve for changes e g contamination alignment Synchronization takes place SYNC point OSSDs can be activ...

Page 157: ...n the resolution of the ESPE must be used for initial start up For applications with reduced resolution test bodies with 24 or 34 mm can also be used for initial start up see EN 61496 1 Para 7f First of all a check must be carried out to determine whether the ESPE has been chosen correctly accord ing to the local regulations and whether it offers the necessary protection when used as intended The ...

Page 158: ... IO Link Relevant information can be found in the interface protocol of the ESPE 11 1 1 Operating Displays Emitter The following status displays can be read off in normal operation Display Explanation 1 POWER LED off POWER Sensor is off LED lit POWER Sensor is on 2 CODE LED off CODE Coding OFF LED lit CODE Coding ON 3 HI RAN High Range LED off HI RAN Low range LED lit HI RAN High range 4 ERROR LED...

Page 159: ...ms are detected according to the selected operating mode no beam has a weak signal With OSSDs OFF SIG LOW is also always OFF LED lit SIG LOW All beams are detected according to the selected operating mode but at least one beam has a weak signal 4 ERROR LED off ERROR No active errors LED lit ERROR Active error s Segment display The following information is shown in the segment display Signal streng...

Page 160: ... as follows Input 3 Input 1 Input 4 Input 2 Muting active SYNC The following rules apply M in the first digit indicates that a muting error is present The meaning of the error is indicated by a code in the following digits The fourth digit shows the current muting status For explanations of the diagnostic codes see Section 13 3 3 page 169 Meaning of the displays in the fourth digit E1 MS3 belt sto...

Page 161: ...wing procedure must be followed here Emitter The current parameter configuration can be read off via the LED displays For more information on the operating displays see Section 11 1 1 page 158 Receiver The current parameter configuration can be called up from the RUN mode as well as from error mode The settings are called up as follows Press and hold the apply key for approx 2 s The SIG LOW LED pr...

Page 162: ...f any kind has a direct impact on the signal strength of the ESPE and may result in malfunctions The panes may only be cleaned with the supply voltage disconnected It is advisable to clean the panes regularly The frequency of the cleaning depends on the level of contamina tion on the system Cleaning takes place with a clean soft and damp to prevent electrostatic charge cloth without putting any pr...

Page 163: ...page 171 NOTE The supplied sticker Instructions for daily inspection must be mounted in a clearly visible location close to the relevant ESPE Do not clean the ESPE with solvents or cleaning agents which could damage the device aggressive abrasive scratching see Section 12 2 page 162 12 4 Annual Inspection The described tests are intended to confirm compliance with national international safety reg...

Page 164: ...ction is disabled Personal injury and damage to equipment may occur Do not operate in case of indeterminate malfunction The machine must be shut down if the error cannot be definitively explained or properly eliminated Required action as specified in case of fault 13 2 Error Indicators 13 2 1 Error Indicator on the Emitter Display Error Parametrization not complete timeout Internal error Over unde...

Page 165: ...des A precise analysis of the current status of the ESPE is possible via the code on the 4 digit segment display on the receiver The following overviews describe the codes and measures for removing errors 13 3 1 Codes for Information and Warnings Code Status Description cause Measures WED Only initially Contactor monitoring signal present but EDM function is not active Parametrize contactor monito...

Page 166: ...age too high Make supply voltage available within the specified limits E 020 Receiver Permanent OSSD A Short to posi tive capacity too high Resolve short to positive E 021 Receiver Permanent OSSD A Short to posi tive capacity too high Resolve short to positive E 022 Receiver Permanent OSSD A Short to ground overload Resolve short to ground E 023 Receiver Permanent OSSD A Short to ground overload R...

Page 167: ...eters correctly E 040 Receiver Permanent Ambient light Emitter of the same type detected Remove the interfering emitter E 041 Receiver Permanent Ambient light Emitter of the same type detected Remove the interfering emitter E 042 Receiver Permanent Ambient light Potential other cause Check for and remove any other extraneous light sources E 043 Receiver Permanent Ambient light Potential other caus...

Page 168: ...s Repeat parametrization Internal errors E 1xx E 2xx Emitter receiver Permanent Internal error Disconnect the power supply and restart the ESPE If this error occurs repeatedly contact the wenglor support department E126 Receiver Permanent SD card present but file is damaged Write SD card again and insert and load in ESPE E127 Receiver Permanent SD card present but file is damaged Write SD card aga...

Page 169: ...Incorrect signal sequence when ending mut ing signal switches incorrectly from 0 1 M63 MUTING_ENABLE timeout Apply Muting Enable signal for less than 300 s M64 MUTING_ENABLE was on 0 before the mut ing condition was valid Apply the Muting Enable signal until the muting conditions are fulfilled M65 Muting timeout Check the muting setup If necessary adjust the muting properties type positioning MS m...

Page 170: ... as the override request is applied i e the key is pressed End override requests Generate new override request if necessary 13 3 4 Codes when Accessing the Memory Card Code Description cause Measures WSD0 No microSD card present Insert a MicroSD card in the designated memory card slot WSD1 No file corresponding to the ESPE present on the microSD card Read write access error on the microSD card Che...

Page 171: ...the standards and directives used included in the EU declaration of conformity for the machine Does the safety device correspond to the required PL EN ISO 13849 1 SILcl EN 62061 from the risk assessment Safety clearance Yes No Was the safety clearance calculated according to applicable standards Was the response time of the ESPE the response time of any safety evaluation unit used and the over tra...

Page 172: ...y Functionality Yes No Is the ESPE effective during the entire duration of the machine s hazardous motion When the ESPE is disconnected from the supply voltage is the hazardous motion stopped and does the acknowledgment key need to be pressed to reset the machine after the supply voltage is restored If a hazardous state has been initialized is it stopped when the ESPE is switched off if the operat...

Page 173: ... safety system The ESPE is connected correctly to the machine Has the response time of the machine incl ESPE increased compared with the initial start up Cables plugs and mounting are in flawless condition DANGER Work on the machine must be immediately stopped if any impairment of the safety func tion is detected Once the situation has been resolved the effectiveness of the ESPE must be checked ag...

Page 174: ... must light up before testing is started Pass the test rod through the entire safety field as shown in the figure The OSSD OFF display must be lit up as long as the test rod is in the safety field Testing the restart inhibit function The RES display must flash before testing is started Pass the test rod through the safety field as shown in the figure The OSSD OFF display must be lit up as long as ...

Page 175: ...rtain 175 16 2 Connection Examples 16 2 1 Connection Example Start Up Disabling and Restart Inhibit Start up disabling and restart inhibit RES via ESPE No contactor monitoring EDM Connection to safety relay SR4B3B01S ...

Page 176: ...ng and restart inhibit RES via ESPE Connection to safety relay SR4B3B01S Connection of the necessary muting components via the extension connection NOTE Quick electrical connection of the muting components is possible via the muting sets incl connection box ZFBB001 ...

Page 177: ...4 Port 6 Port 5 Port 3 Port 1 1 Receiver SEFGxxx 2 Emitter SEFGxxx 3 Connection line M12 1 4 5 pin 4 Connection line M12 1 8 pin 5 Connection box ZFBB001 6 MS with connection cable on M12 1 4 5 pin 7 MS with connection cable on M12 1 4 5 pin 8 Override key with connection cable on M12 1 4 5 pin ...

Page 178: ...xxx 2 Emitter SEFGxxx 3 Connection line M12 1 4 5 pin 4 Connection line M12 1 8 pin 5 Connection box ZFBB001 6 MS with connection cable on M12 1 4 5 pin 7 MS with connection cable on M12 1 4 5 pin 8 Override key with connection cable on M12 1 4 5 pin 9 Muting enable signal with connection cable on M12 1 4 5 pin 10 Belt stop signal connection cable on M12 1 4 5 pin ...

Page 179: ...ver SEFGxxx 2 Emitter SEFGxxx 3 Connection line M12 1 4 5 pin 4 Connection line M12 1 8 pin 5 ZFBB001 Connection Box 6 MS with connection cable on M12 1 4 5 pin 7 MS with connection cable on M12 1 4 5 pin 8 Override key with connection cable on M12 1 4 5 pin 9 MS with connection cable on M12 1 4 5 pin 10 MS with connection cable on M12 1 4 5 pin ...

Page 180: ...SEFGxxx MASTER 2 Emitter SEFGxxx MASTER 3 Connection line M12 1 4 5 pin 4 Connection line M12 1 8 pin 5 Connection cable BGS88SG88VS 2M 6 Receiver SEFGxxx SLAVE 7 Emitter SEFGxxx SLAVE 8 Connection line M12 1 4 5 pin NOTE The cascading function can be used in conjunction with muting via connection box ZFBB001 ...

Page 181: ...EFGxxx MASTER 3 Connection line M12 1 4 5 pin 4 Connection line M12 1 8 pin 5 ZFBB001 Connection Box 6 Receiver SEFGxxx SLAVE 7 Emitter SEFGxxx SLAVE 8 Connection line M12 1 4 5 pin 9 Connection cable BGS88SG88VS 2M 10 MS with connection cable on M12 1 4 5 pin 11 MS with connection cable on M12 1 4 5 pin 12 Override key with connection cable on M12 1 4 5 pin ...

Page 182: ...SEFG677 1211 SEFG478 SEFG538 SEFG678 1361 SEFG479 SEFG539 SEFG679 1511 SEFG480 SEFG540 SEFG680 1662 SEFG481 SEFG541 SEFG681 1812 SEFG482 SEFG542 SEFG682 Hand protection SFH mm Set Emitter Receiver 159 SEFG451 SEFG511 SEFG651 309 SEFG452 SEFG512 SEFG652 460 SEFG453 SEFG513 SEFG653 610 SEFG454 SEFG514 SEFG654 760 SEFG455 SEFG515 SEFG655 910 SEFG456 SEFG516 SEFG656 1061 SEFG457 SEFG517 SEFG657 1211 S...

Page 183: ... SEFG638 1361 SEFG439 SEFG539 SEFG639 1511 SEFG440 SEFG540 SEFG640 1662 SEFG441 SEFG541 SEFG641 1812 SEFG442 SEFG542 SEFG642 Hand protection SFH mm Set Emitter Receiver 159 SEFG411 SEFG511 SEFG611 309 SEFG412 SEFG512 SEFG612 460 SEFG413 SEFG513 SEFG613 610 SEFG414 SEFG514 SEFG614 760 SEFG415 SEFG515 SEFG615 910 SEFG416 SEFG516 SEFG616 1061 SEFG417 SEFG517 SEFG617 1211 SEFG418 SEFG518 SEFG618 1361 ...

Page 184: ...Appendix 184 16 4 EU Declaration of Conformity The EU declaration of conformity can be found on our website at www wenglor com in the product s separate download area ...

Page 185: ...d Resolution of the ESPE or minimum distance for muting structures EDM External Device Monitoring contactor monitoring FBB First Beam Blocked H Height of the safety field above the floor H min Minimum permissible mounting height IODD IO Link device description file K approach speed LBB Last Beam Blocked m Minimum clearance to reflective surfaces MS Muting Sensor MS1 Muting Sensor 1 same for MS2 MS...

Page 186: ...ty Field Width SFH Safety Field Height SIL Safety Integrity Level SIL CL Safety Integrity Level Claim Level F PLC Failsafe control T Total response time t1 Response time of the ESPE t2 Response time of the safety switching device t3 Response time of the machine t ESPE ESPE processing time for all muting signals t MS Response time of the muting sensors ...

Page 187: ...gnal sequence for activating Full Muting Enable 78 Figure 17 Signal sequence with override 80 Figure 18 Blanking principle 81 Figure 19 Required protection when using the blanking function 82 Figure 20 Permissible object positioning with fix blanking 83 Figure 21 Additional safeguard for the hidden area 84 Figure 22 Prevention of shadow formation 85 Figure 23 Edge tolerance 86 Figure 24 Permissibl...

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