Walther prazision 91489, Working Instruction

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Working instruction
english
typ 91489
Description of installation
27
7.5 Installation of welding current plug (screwed cable gland Pg 29)
Caution!
The insert sealing of the screwed cable gland must be suited to the cable diameter!
If necessary the insert sealing must be exchanged.
Also see 7.4.4.
Installation sequence
1. Disassembly of parallel pins item 28/67 by means of a hammer or mandrel Ø 7.
Pins with female thread can be removed with a suitable pull off device.
2. Push electro pin sideways out of the guide.
3. Release 4 countersunk head screws M5 with a hexagon screw driver SW 3.
Caution:
Screws are not secured against falling out!
4. Mark fitting position of the socket and/or pin insert to the housing part with a coloured pencil.
5. Pull socket/pin insert out the electro plug housing part.
6. Squeeze electro contacts out of the socket/pin insert.
7. Release press sleeves by unscrewing the fillister head screw M6 with
a hexagon screw driver SW5.
Caution!
Press sleeves must be adapted to the cable connection cross section
(16 mm
2
, 25 mm
2
, 35 mm
2
)!
8. Lead electro cable through screwed cable gland.
9. Dismantle line and strip the insulation of the single conductors, both according to dimension,
see plan for dismantling 1-95285-E-00007-..-.-Z01
10. Crimp single conductor and press sleeve together with a pressing tool.
Strands must be visible in window after crimping.
11. Absolutley avoid solder beads at the outside of the contacts when soldering.
12. Insert press sleeves into electro contact and screw down and tighten fillister head screw M5
and tooth washer.
13. Linearly plug and hold tight contact sockets/contact pins in the rear of the socket/pin insert.