Walther prazision 91489, Working Instruction

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Working instruction
english
typ 91489
Description of installation
22
10. Crimp (4 point crimping) single conductor to contact socket/contact pin.
Strands must be visible in window after crimping.
11. Absolutely avoid solder beads at the outside of the contacts when soldering
12. Pre-plug contact sockets into the rear of the socket insert ( contact pins in pin insert),
row for row. Blind bores must be sealed with blanking plugs.
Caution!
Please observe position of the earth contact!
13. Linearly slide in contact sockets/ contact pins with a WALTHER assembly tool
(inserting tool) until they snap in – row for row.
14. Check the perfect snap in by a slight pulling at the single conductors.
15. Disassemble the contact sockets/ contact pins by means of a suitable disassembly
tool – squeeze out from plug side.
16. Linearly insert ready made socket/pin insert into socket/pin insert holder.
17. Secure socket/pin insert with circlip of shafts (circlip pliers).
18. Insert socket/pin insert holder into the housing part according to the colour marking.
In doing so please note that cable is pushed back so far through the screwed cable
gland that a sufficient overlength remains in the plug housing.
19. Fasten socket insert holder with4 countersunk head screws M5 with a
hexagon screw driver SW3.
20. Tighten screwed cable gland so that sealing and internal cable tension relief
becomes effective.
21. Sideways sliding in of the electro plugs into the guide of the tool changer plate until it
matches with the pin bores.
22. Beat in and counterbore parallel pins from inside through plate and electro plug.