Walther prazision 91489, Working Instruction

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Working instruction
english
typ 91489
List of Contents
3
1 List of contents
1 LIST OF CONTENTS ........................................................................................................................3
2 GENERAL ...........................................................................................................................................7
3 SAFETY INSTRUCTIONS................................................................................................................8
4 PROOF DOCUMENTATION ACCORDING TO EC MACHINERY GUIDELINES ...............9
4.1 S
YSTEM DESCRIPTION
....................................................................................................................9
4.2 G
ENERAL DESCRIPTION
...............................................................................................................10
4.3 D
ULY USAGE
................................................................................................................................10
4.4 O
BVIOUS
,
IMPROPER USE
.............................................................................................................11
5 TECHNICAL DATA ........................................................................................................................12
6 DESCRIPTION OF EQUIPMENT .................................................................................................14
6.1 A
PPLICATION
:
WELDING CURRENT
..............................................................................................14
6.2 A
PPLICATION
:
CONTROL CURRENT
.............................................................................................15
6.3 A
PPLICATION
:
POWER CURRENT AND CONTROL CURRENT COMBINATION
("
SERVO GUNS
")
IN
COMBINED PLUG HOUSING
.......................................................................................................................15
6.4 F
UNKTIONS
-
UND
B
ASIS
-M
ODULE
..............................................................................................15
6.5 S
IGNAL TRANSMITTER
.................................................................................................................16
7 DESCRIPTION OF INSTALLATION (STANDARD VERSION) FEHLER! TEXTMARKE
NICHT DEFINIERT.................................................................................................................................17
7.1 A
SSEMBLY
...................................................................................................................................17
7.1.1 Robot assembly....................................................................................................................17
7.1.2 Disassembly.........................................................................................................................17
7.1.3 Tool assembly......................................................................................................................17
7.1.4 Disassembly.........................................................................................................................18
7.2 P
NEUMATIC INSTALLATION
.........................................................................................................18
7.2.1 Installation of locking cylinder............................................................................................18
7.2.2 Installation of compressed air elements ..............................................................................18
7.3 H
YDRAULIC INSTALLATION
.........................................................................................................19
7.3.1 Installation of locking cylinder............................................................................................19
7.3.2 Installation of cooling water elements ................................................................................19
7.4 E
LECTRO INSTALLATION
(
STANDARD
) ........................................................................................19
7.4.1 Installation of sensors (signal transmitters)and acutators (valve electromagnets) ............19
7.4.2 Adjustment of docking controls ...........................................................................................20
7.4.3 Adjustment of locking controls SE1V und SE1R ................................................................20
SE1V: ..............................................................................................................................................20
SE1R: ..............................................................................................................................................21
7.4.4 Installation of signal current plug Pg 29 (screwed cable gland Pg 29)..............................21
Signal plug with plastic housing .....................................................................................................21
Signal plug with Aluminium housing (screwed cable gland Pg 21) Fehler! Textmarke nicht
definiert. .........................................................................................................................................23
Signal plug with aluminium housing populated with 1 to 3 pieces.................................................25
7.5 I
NSTALLATION OF WELDING CURRENT PLUG
(
SCREWED CABLE GLAND
P
G
29)..........................27
7.6 I
NSTALLATION OF COMBINED PLUGS
(
SCREWED CABLE GLAND
P
G
29 ... P
G
9) .........................28