Walther prazision 91489, Working Instruction

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Working instruction
english
typ 91489
Description of installation
25
Signal plug with aluminium housing populated with 1 to 3 pieces
1-95289-1-XX...-....-Z..
1-95289-4-XX...-....-Z..
Installation sequence
1. These signal plugs can be supplied in two different versions:
A hard-wired version with a plug receptacle. Concerning this version only the cable plug with
cable is plugged in during installation.
The lock makes a twisting and an exchanging of the contacts impossible.
Furthermore the direction of the outgoing cable can be determined by a twisting (max.
±
90°)
of the angled outlet.
For that purpose the counternut at the angled outlet is released, the direction is adjusted
and then the counternut is tightended again.
2. A version which is not wired.
In case of this version the procedure is as follows:
A) To install the signal plug both plug carriers 1-91489-B-00023-....-Y10 need neither to be
released from the robot nor the tool side.
B) The signal plugs are dismantled by removing the pilot screws (item 6) and the signal plugs
out of the guide.
C) Release the 4 countersunk head screws M5 with a hexagon screw driver SW 3.
D) Fitting position of the socket and pin insert to the housing part is determined
by a pin coding.
E) Pull socket/plug insert holder out of the electro plug housing part.
F) Take off circlip for shafts in socket and/or pin insert holder with assembly tool.
G) Linearly pull out socket/plug insert (insulating body).
H) Lead electro cable through screwed cable gland.
J) Dismantle line and strip the insulation of the single conductors, both according to
dimension.
In case of shielded version:
connect shield by interrupting the cable sheath in the area of the ring spring
of the screwed cable gland (see appendix II) or internal twisting in plug housing and
clamping with threaded pin.
K) Crimp (4 point crimping) single conductor to contact socket/contact pin. Strands must be
visible in window after crimping.