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WAGNER PP25S Translation Of The Original Operating Manual Download Page 79

79

EDITION 08/2022

ORDER NUMBER DOC2368104

Peristaltic pump

Order no.

Designation

1

1

2372081

Peristaltic pump PP40Y, threaded connection

2

1

2439758

O-ring set

3

1

2438916

Clamping pin

4

1

2308075

Ho-Matic pinch valve

5

3

3102576

Quick exhaust valve

6

1

2357369

Outlet

7

2

2349577

Squeeze valve

8

1

2333008

Dead space insert

9

2

2349751

Sealing collar for squeeze valve

10

4

3136837

Non-return valve

11

1

2372079

Y-piece

12

1

2308073

Sealing collar for squeeze valve

13

1

3201587

Loctite® 577

Wearing parts

Note:

When replacing the sealing collars, it must be ensured that the correct sealing collars are 

installed in the respective squeeze valves (Observe figure!).

Summary of Contents for PP25S

Page 1: ...P_02893 PP25S PP25C PP40S PP40C PP25Y PP40Y Peristaltic Pump System Edition 08 2022 II 3 D Ex h IIIB T85 C Dc...

Page 2: ......

Page 3: ...e Work Environment 12 4 1 3 Personnel Qualifications 12 4 2 Safety Instructions for the Personnel 13 4 2 1 Personal Safety Equipment 13 4 2 2 Safe Handling of WAGNER Powder Spray Devices 13 4 2 3 Grou...

Page 4: ...ance Personnel 39 8 2 2 Maintenance Instructions 39 8 2 3 Safety Checks and Maintenance Intervals 39 8 2 4 Maintenance Procedures 40 8 2 5 Processing the Hose Ends on the Spiral Hose 41 8 2 6 Note on...

Page 5: ...nnection Until 11 2020 70 12 11 Peristaltic Pump PP25Y Flange Connection Starting 12 2020 72 12 12 Peristaltic Pump PP25Y Threaded Connection Until 11 2020 74 12 13 Peristaltic Pump PP25Y Threaded Con...

Page 6: ...SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this manual highlight particular dangers to users and to the device and state measures for avoiding the hazard These warning instructions fall int...

Page 7: ...glish 2368104 Dutch 2395079 French 2368106 Czech 2397212 Italian 2368107 Romanian 2397433 Spanish 2368108 Bulgarian 2404291 Russian 2391996 Hungarian 2411501 Danish 2393499 Polish 2406128 Swedish 2423...

Page 8: ...ut the tasks assigned to him her the potential risks associated with improper behavior as well as the necessary protective devices and measures Electrician Can assess the work assigned to him her and...

Page 9: ...ng conditions Use the device only to work with the products recommended by WAGNER Do not deactivate safety fixtures Use only WAGNER original spare parts and accessories The operating personnel must be...

Page 10: ...ristaltic pump type Control cabinet order no Remarks 1x PP25 3145536 Pneumatic system and PLC 1x PP40 2341584 Only the pneumatic system if control is provided from the powder center 2x PP25 3145536 Pn...

Page 11: ...er their supervision With open housings the mains voltage poses a danger Operate device in accordance with the safety regulations and electrotechnical regulations Do not disconnect any plug connection...

Page 12: ...suitable system for suppressing fire and explosion must be installed The powder release must be electrically interlocked with the connected technical ventilation of the spray system Excess coating pro...

Page 13: ...measures In particular wear safety goggles protective clothing and gloves as well as hand protection cream if necessary Use a mask or breathing apparatus if necessary For sufficient health and enviro...

Page 14: ...ll persons inside the working area are grounded e g that they are wearing static dissipative shoes Grounding cables must be checked regularly to ensure that they are serviceable see EN 60204 4 2 4 PRO...

Page 15: ...must be shut down and locked to prevent it from being switched back on Lock the compressed air supply and decompress the device Secure the device against being switched back on without authorization U...

Page 16: ...ility of the operating company Only repair and replace parts that are listed in the chapters Accessories and Spare parts and that are assigned to the device Do not use any defective components Before...

Page 17: ...R NUMBER DOC2368104 Peristaltic pump 5 DESCRIPTION 5 1 VARIANTS 5 1 1 PERISTALTIC PUMP PP25 Model straight Model with elbow P_02873 PP25S PP25C 5 1 2 PERISTALTIC PUMP PP40 Model straight Model with el...

Page 18: ...18 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 5 1 3 PERISTALTIC PUMP PP25Y Thread design Flange version P_02875 PP25Y PP25Y FL 5 1 4 PERISTALTIC PUMP PP40Y Thread design P_03084 PP40Y...

Page 19: ...PP25Y PP40Y PP25Y PP25Y FL PP40Y Input air pressure control cabinet 0 6 0 8 MPa 6 8 bar 87 116 psi Air consumption 5 5 Nm3 h 7 0 Nm3 h Control cabinet dimensions 600x380x210 mm Maximum powder feed pa...

Page 20: ...20 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 5 2 3 DIMENSIONS OF PP25 PP40 PP25S PP25C 284 605 431 321 P_02848 PP40S PP40C 300 666 450 528 P_04677...

Page 21: ...21 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 5 2 4 DIMENSIONS OF PP25Y PP25Y FL PP25Y 383 578 P_02870 383 581 5 2 5 DIMENSIONS OF PP40Y PP40Y 383 651 P_03085...

Page 22: ...an 1 see chapter 1 3 Operating manual in local language For special versions the delivery note applies Additionally order for PP25 PP40 for PP25Y PP40Y Pneumatic diagram 3145298 2357518 page 3 Circuit...

Page 23: ...e 1 Q2 squeeze valve 2 F feed air W vortex air P_02876 Q1 F Space X Q2 W Cycle 1 2 5 sec Q1 open LED off F off LED off Q2 closed LED lit up W continuously open Powder product falls from the funnel int...

Page 24: ...X Q2 W Cycle 3 2 5 sec Q1 closed LED lit up F open LED lit up Q2 open LED off W continuously open Powder product is fed one step towards the powder tank P_02879 Q1 F Space X Q2 W Cycle 4 0 3 sec Q1 cl...

Page 25: ...e 1 Q2 squeeze valve 2 F feed air W vortex air P_02876 Q1 F Space X Q2 W Cycle 1 2 0 sec Q1 open LED off F off LED off Q2 closed LED lit up W continuously open Powder product falls from the funnel int...

Page 26: ...p Q2 open LED off W continuously open Powder product is fed one step towards the powder tank P_03658 Q1 F Space X Q2 W Cycle 4 0 6 sec Q1 closed LED lit up F closed LED off Q2 closed LED lit up W cont...

Page 27: ...rtex air 2 waste P_02885 Q1 F Space X Q3 W2 Cycle 1 PP25Y PP40Y 1 5 sec Q1 open LED off F off LED off Q2 closed LED lit up Q3 closed LED lit up W1 continuously open W2 continuously closed Powder produ...

Page 28: ...LED lit up Q2 open LED off Q3 closed LED lit up W1 continuously open W2 continuously closed Powder product is fed one step towards the powder tank W1 Q2 P_02888 Q1 F Space X Q3 W2 Cycle 4 PP25Y PP40Y...

Page 29: ...rtex air 2 waste P_02885 Q1 F Space X Q3 W2 Cycle 1 PP25Y PP40Y 2 0 sec Q1 open LED off F off LED off Q2 closed LED lit up Q3 closed LED lit up W1 continuously open W2 continuously closed Powder produ...

Page 30: ...tep towards the powder tank W1 Q2 P_03659 Q1 F Space X Q3 W2 Cycle 4 PP25Y PP40Y 0 6 sec Q1 closed LED lit up F closed LED lit up Q2 open LED off Q3 closed LED lit up W1 continuously open W2 continuou...

Page 31: ...ortex air 2 waste P_02885 Q1 F Space X Q3 W2 Cycle 1 PP25Y PP40Y 1 5 sec Q1 open LED off F off LED off Q2 closed LED lit up Q3 closed LED lit up W1 continuously closed W2 continuously open Powder prod...

Page 32: ...LED lit up Q2 closed LED lit up Q3 open LED off W1 continuously closed W2 continuously open Powder product is fed one step towards the waste tank W1 Q2 P_02888 Q1 F Space X Q3 W2 Cycle 4 PP25Y PP40Y...

Page 33: ...ortex air 2 waste P_02885 Q1 F Space X Q3 W2 Cycle 1 PP25Y PP40Y 2 0 sec Q1 open LED off F off LED off Q2 closed LED lit up Q3 closed LED lit up W1 continuously closed W2 continuously open Powder prod...

Page 34: ...step towards the waste tank W1 Q2 P_03660 Q1 F Space X Q3 W2 Cycle 4 PP25Y PP40Y 0 6 sec Q1 closed LED lit up F closed LED lit up Q2 closed LED lit up Q3 open LED off W1 continuously closed W2 continu...

Page 35: ...the powder lacquer used the maximum permissible ambient temperature for reliable operation can be significantly below 40 C 104 F The relative air humidity at the installation site must not exceed 75...

Page 36: ...0 3 PP25Y PP25Y FL 3 5 4 0 3 4 3 4 6 7 1 5 0 3 1 5 0 3 PP40Y 4 5 4 0 3 4 3 4 8 10 1 5 0 3 1 5 0 3 5 cycle operation Peristaltic pump type Pressure of feed vortex air bar Pressure of control air bar V...

Page 37: ...rating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures Before work commences the operating personnel must rec...

Page 38: ...commend contacting WAGNER s specialist personnel 8 1 3 CLEANING THE PERISTALTIC PUMP Work steps 1 After loosening the lateral spring clips on the catch funnel with the fan extraction and peristaltic p...

Page 39: ...ER service center or a specially trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the device Bef...

Page 40: ...ng on powder type powder throughput ambient conditions cycle times Once a year Check the fast discharge valves and replace as necessary Check peristaltic pump internally for sintering and remove if ne...

Page 41: ...ally every 3 months 1 P_03276 1 Release spiral wire from the sheath from the outside by one revolution maximum cutting depth up to the wire 2 On the opposite side of the wire outlet 180 drill a hole w...

Page 42: ...3278 KP2 KP1 Conductivity between the contact points KP1 2 maximum of 1K Carrying out the measurement 1 Mount the hose coupling 2 Measure the conductivity between the two contact points 3 Log the meas...

Page 43: ...a secure connection it is imperative that both lever arms are entirely applied Coating powder can contain abrasive materials Thesecancausecavitation whichrubsoffordamagestheinnersurfaceofthecoupling...

Page 44: ...ew sealing collar 1 Press the sealing collar 3 into the housing and centre it overhang on both sides approx 3 mm 2 Moisten clamping cone 5 and the inside of the sealing collar in the clamping area wit...

Page 45: ...sing 2 Pull out the black locking pin 2 left of the wide guide tabs 3 see figure 3 Turn the hose sleeve 6 by approx 45 to the left until the four guide tabs are aligned centrally with the housing groo...

Page 46: ...uctions Moisten the outside of the sealing collar and or the inside of the housing with some soapy water or rubber care product never use grease or oil 3 Turning Turn the hose sleeve 6 by approx 45 to...

Page 47: ...may only be performed outside the hazard area Malfunction Cause Rectification Feeding insufficient or interrupted Incorrect setting of feed air Make readjustment Clogging up of the feed system Cleani...

Page 48: ...t all work 10 2 DISPOSAL NOTICE Do not dispose of used electrical equipment with household refuse In accordance with European Directive 2012 19 EU on the disposal of used electrical equipment and its...

Page 49: ...PP40 11 1 1FLANGE SET FOR PP25 P_02871 Order no Designation 2366526 Flange set PP25 G1 DN40 11 1 2CYCLONE DISCHARGE ADAPTER P_02872 Order no Designation 2333626 Cyclone discharge adapter G2 G1 11 1 3P...

Page 50: ...P_02900 Order no Designation 2365857 Hose set RG PXS DN14 20 m 3 4 11 2 2POWDER HOSE SET FOR RECOVERY SYSTEM DN20 P_02901 Order no Designation 2365828 Hose set RG PXS DN20 20 m 3 4 11 2 3POWDER HOSE S...

Page 51: ...51 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 11 2 4POWDER HOSE SET FOR RECOVERY SYSTEM IPS DN14 P_04383 Order no Designation 2406771 IPS DN14 hose set recovery system...

Page 52: ...52...

Page 53: ...xplanation of column labeling in the following spare parts lists Wearing parts Wearing parts are not included in the warranty terms Included in service set Note These parts are not covered by warranty...

Page 54: ...54 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 12 2 PERISTALTIC PUMP PP25S STRAIGHT UNTIL 11 2020 1 2 4 6 7 8 P_02844 3 5 9 9 9...

Page 55: ...eristaltic pump PP25S straight 2 1 2365482 Connection sleeve 3 2 3144056 Squeeze valve 4 2 3102576 Quick exhaust valve 5 2 3136837 Non return valve 6 1 2365756 Pipe elbow 7 1 2335588 Adapter with inte...

Page 56: ...56 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 12 3 PERISTALTIC PUMP PP25S STRAIGHT STARTING 12 2020 1 2 4 6 7 8 P_04680 3 5 9 9 9...

Page 57: ...eristaltic pump PP25S straight 2 1 2365482 Connection sleeve 3 2 3144056 Squeeze valve 4 2 3102576 Quick exhaust valve 5 2 2418493 Non return valve 6 1 2365756 Pipe elbow 7 1 2335588 Adapter with inte...

Page 58: ...r no Designation 1 1 2365797 Peristaltic pump PP25S with elbow 2 1 3145249 Outlet connection Observe the notice on the following page 3 1 2360047 Pipe elbow 4 2 3136837 Non return valve Observe notice...

Page 59: ...anging to non return valve 2418493 the outlet connection 2418606 must be used 1 5 4 3 2 P_04685 Order no Designation 1 1 9900318 Hexagon socket head cap screw 2 1 9920118 Washer 3 1 3050414 Ring tongu...

Page 60: ...RTING 12 2020 1 7 3 4 5 P_04681 6 2 Order no Designation 1 1 2365797 Peristaltic pump PP25S with elbow 2 1 2418606 Outlet connection 3 1 2360047 Pipe elbow 4 2 2418493 Non return valve 5 2 3102576 Qui...

Page 61: ...61...

Page 62: ...62 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 12 6 PERISTALTIC PUMP PP40S STRAIGHT UNTIL 11 2020 1 4 5 7 8 9 10 12 11 P_02846 6 13 2 3...

Page 63: ...1 3144056 Squeeze valve 7 2 3102576 Quick exhaust valve 8 1 2365756 Pipe elbow 9 1 2335588 Adapter with internal thread 10 1 3144058 Sealing collar for squeeze valve 11 1 2366460 Intermediate tube 12...

Page 64: ...64 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 12 7 PERISTALTIC PUMP PP40S STRAIGHT STARTING 12 2020 1 4 5 7 8 9 10 12 11 P_04682 6 13 2 3...

Page 65: ...1 3144056 Squeeze valve 7 2 3102576 Quick exhaust valve 8 1 2365756 Pipe elbow 9 1 2335588 Adapter with internal thread 10 1 3144058 Sealing collar for squeeze valve 11 1 2366460 Intermediate tube 12...

Page 66: ...66 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 12 8 PERISTALTIC PUMP PP40C WITH ELBOW UNTIL 11 2020 1 4 7 6 8 11 P_02847 5 10 9 3 2...

Page 67: ...n return valve 10 2 3102576 Quick exhaust valve 11 1 2308073 Sealing collar for squeeze valve Wearing parts Note When changing to non return valve 2418493 the outlet connection 2418606 must be used 1...

Page 68: ...68 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 12 9 PERISTALTIC PUMP PP40C WITH ELBOW STARTING 12 2020 1 4 7 6 8 11 P_04683 5 10 9 3 2...

Page 69: ...lve 5 1 2366162 Pipe elbow 6 1 3144056 Squeeze valve 7 1 3144058 Sealing collar for squeeze valve 8 1 2418606 Outlet connection 9 2 2418493 Non return valve 10 2 3102576 Quick exhaust valve 11 1 23080...

Page 70: ...70 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 12 10 PERISTALTIC PUMP PP25Y FLANGE CONNECTION UNTIL 11 2020 2 3 4 5 6 7 8 9 10 11 P_02835 1 12 12 12 12...

Page 71: ...69 Outlet 5 2 2349577 Squeeze valve 6 2 2349751 Sealing collar for squeeze valve 7 1 2333008 Dead space insert 8 3 3136837 Non return valve 9 1 2357380 Y piece 10 1 3145238 Squeeze valve 11 3 3102576...

Page 72: ...72 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 12 11 PERISTALTIC PUMP PP25Y FLANGE CONNECTION STARTING 12 2020 2 3 4 5 6 7 9 10 11 12 P_03666 1 13 13 13 13 8...

Page 73: ...02046 Squeeze valve 6 2 2402257 Sealing collar for squeeze valve 7 1 2333008 Dead space insert 8 2 2416107 Quick exhaust valve 9 3 2418493 Non return valve 10 1 2357380 Y piece 11 1 3145238 Squeeze va...

Page 74: ...74 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 12 12 PERISTALTIC PUMP PP25Y THREADED CONNECTION UNTIL 11 2020 2 3 4 5 6 7 8 9 10 P_02836 1 11 11 11 11...

Page 75: ...2 2349577 Squeeze valve 5 2 2349751 Sealing collar for squeeze valve 6 1 2333008 Dead space insert 7 3 3136837 Non return valve 8 1 2357380 Y piece 9 1 3144056 Squeeze valve 10 3 3102576 Quick exhaus...

Page 76: ...76 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 12 13 PERISTALTIC PUMP PP25Y THREADED CONNECTION STARTING 12 2020 2 3 4 5 6 8 9 10 11 P_03667 1 12 12 12 12 7...

Page 77: ...ze valve 5 2 2402257 Sealing collar for squeeze valve 6 1 2333008 Dead space insert 7 2 2416107 Quick exhaust valve 8 3 2418493 Non return valve 9 1 2357380 Y piece 10 1 3144056 Squeeze valve 11 1 310...

Page 78: ...78 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 12 14 PERISTALTIC PUMP PP40Y THREADED CONNECTION UNTIL 11 2020 5 6 7 8 10 11 12 P_03087 1 9 13 13 13 4 13 3 2...

Page 79: ...Quick exhaust valve 6 1 2357369 Outlet 7 2 2349577 Squeeze valve 8 1 2333008 Dead space insert 9 2 2349751 Sealing collar for squeeze valve 10 4 3136837 Non return valve 11 1 2372079 Y piece 12 1 2308...

Page 80: ...80 EDITION 08 2022 ORDER NUMBER DOC2368104 Peristaltic pump 12 15 PERISTALTIC PUMP PP40Y THREADED CONNECTION STARTING 12 2020 5 6 8 9 11 12 13 P_04684 1 10 14 14 14 4 14 7 2 3...

Page 81: ...ve 6 1 2357369 Outlet 7 2 2416107 Quick exhaust valve 8 2 2402046 Squeeze valve 9 1 2333008 Dead space insert 10 2 2402257 Sealing collar for squeeze valve 11 4 2418496 Non return valve 12 1 2372079 Y...

Page 82: ...vy duty clamp 4 20 m 2359121 Powder hose d14 5 1 2365794 Coupling female thread 3 4 Wearing parts 12 17 POWDER HOSE SET DN20 P_02903 2 3 4 5 1 Order no Designation 1 1 2365828 Hose set RG PXS DN20 20...

Page 83: ...20 m 3147211 Spiral hose DN20 6 1 3201587 Loctite 577 Wearing parts When assembling the spiral hose please observe chapter 8 2 5 12 19 POWDER HOSE SET DN20 1 25 M 5 4 P_03071 3 2 6 1 Order no Designa...

Page 84: ...368104 Peristaltic pump 12 20 CONTROL CABINETS The spare parts lists for the WAGNER controls for the peristaltic pump are included in the supplied electrical circuit diagram 12 21 VALVE TERMINAL Order...

Page 85: ...in particular EN ISO 12100 2010 EN ISO 4414 2010 EN 1127 1 2019 EN ISO 80079 36 2016 EN ISO 80079 37 2016 Applied national technical standards and specifications in particular DGUV I 209 052 TRGS 727...

Page 86: ...86...

Page 87: ......

Page 88: ...ts powder wagner group com www wagner group com CERTI F I E D Order no 2368104 Edition 08 2022 Document No 11448230 Version C...

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