WAGNER AquaCoat 5010 GM 5020EAW Operating Manual Download

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OPERATING MANUAL

VERSION 02/2018

ORDER NUMBER DOC 2366717

GM 5020EAW spray Gun

B_05876

GM 5020EAW

Art. Nr.:

0.8MPa; 8bar; 116psi

max. mat. pressure:
max. air pressure: 0.8MPa, 8bar; 116psi

2362847

max. high voltage: 70kV / 350mJ

Wagner International AG

1
2

Designation

B_05875

geprüft nach EN 50059

For Waterborne Electrostatic
Finishing Applications

1 Gun type
2 Article number
3 Maximum high voltage / Energy
4 Maximum product pressure
5 Maximum air pressure
6 In compliance with EN 50059
7 For electrostatic application of

water-based lacquers

Serial number

The serial number (S) on the underside of the

handle.

B_03558

3.3

SAFETY SIGNAGE

AquaCoat cabinet

GM 5020EAW spray gun

VM 5020W control unit

Warning: Hazardous voltage

Warning: Danger of becoming

injured by high-pressure jet

Do not dispose of used electrical

equipment with household refuse.

see Chapter

AquaCoat cabinet

B_05871

1 s

Power

Door lock

One second after the control unit

has been switched off, the system

is grounded and the door lock

opened.

Summary of Contents for AquaCoat 5010 GM 5020EAW

Page 1: ...Always follow the information in this manual particularly the safety instructions and the warning instructions Store the manual in a safe place AquaCoat 5010 5020 GM 5020EAW Low Pressure Manual Air S...

Page 2: ......

Page 3: ...1 1 Electrical Devices and Equipment 14 4 1 2 A Safe Work Environment 14 4 1 3 Personnel Qualifications 15 4 2 Safety Instructions for Staff 15 4 2 1 Personal Safety Equipment 15 4 2 2 Safe Handling...

Page 4: ...er 49 6 7 1 Viscosity Conversion Table 49 6 8 Commissioning 50 6 8 1 Preparation 50 6 8 2 Commissioning 50 6 8 3 Verifying a Safe Operational Condition 51 7 OPERATION 52 7 1 Training the Operating Sta...

Page 5: ...Mounting Materials 83 10 4 Spray Gun 83 10 4 1 Tools 83 10 4 2 Dismantling of the Spray Gun 84 10 4 3 Cleaning the Parts after Disassembly 87 10 4 4 Assembling the Spray Gun 88 10 5 Disassembling VM 5...

Page 6: ...EAW Spray Gun 122 14 4 1 GM 5000EA Adapter 124 14 4 2 ES 5000 Air Handle 126 14 5 Accessories Spare Parts Lists 127 14 5 1 AWR 5000 Round Jet Nozzles 127 14 5 2 Adjustable EAWRV 5000 Round Jet Nozzles...

Page 7: ...OLS IN THESE INSTRUCTIONS Warning instructions in this operating manual highlight particular dangers to users and to the device and state measures for avoiding the hazard These warning instructions fa...

Page 8: ...talian 2369231 Double diaphragm pump ZIP52 GHSS7 operating manual Language Order No Language Order No Language Order No German 2330425 English 2330426 Spanish 2335555 French 2335553 Italian 2332230 Pr...

Page 9: ...sary protective devices and measures Electrician Can assess the work assigned to him her and detect possible hazards based on his her technical training knowledge and experience in relevant provisions...

Page 10: ...ZIP52 GHSS7 in accordance with the spare parts catalog 2 2 TYPE OF USE AquaCoat 5010 5020 GM5020EAW can be used to spray liquid non ignitable products in particular non ignitable coating products in...

Page 11: ...ier the following recipe can be used to determine whether the spray product is non ignitable 63 49 37 51 Where Weight percent Water Liquid organic phase main components Higher glycol esters in a mixtu...

Page 12: ...116 psi 50 C 122 F 5 40 C 41 104 F AquaCoat 5010 5020 Manual 1 2 3 4 5 6 7 8 9 10 11 Designation 1 Device type 2 Input voltage 3 Input power 4 Output high voltage 5 Output current 6 Standard 7 Maximum...

Page 13: ...product pressure 5 Maximum air pressure 6 In compliance with EN 50059 7 For electrostatic application of water based lacquers Serial number The serial number S on the underside of the handle B_03558...

Page 14: ...ive ground wire connection Keep liquids away from electrical devices 4 1 2 A SAFE WORK ENVIRONMENT Hazard due to dangerous fluids or steam Severe or fatal injuries due to explosion hazard or inhalatio...

Page 15: ...about the required personnel qualifications 4 2 SAFETY INSTRUCTIONS FOR STAFF Always follow the information in this manual particularly the safety instructions and the warning instructions Alwaysfoll...

Page 16: ...njuries caused by lacquer or flushing agents Note the lacquer or flushing agent that you have been using Consult a doctor immediately Danger due to recoil forces Actuating the trigger can causes stron...

Page 17: ...e never run over by vehicles e g fork lifts or that the hoses are never put under pressure from the outside in any other way Ensure that the hoses are never kinked Observe maximum bending radii Ensure...

Page 18: ...coating product depending on the flushing agent solvent used an explosive mixture may temporarily exist inside the lines and items of equipment Only electrically conductive tanks may be used for clean...

Page 19: ...d to the device Do not use any defective components Exclusively use accessories listed in Chapter 13 and that are assigned to the unit Before all work on the device and in the event of work interrupti...

Page 20: ...let with ball valve 9 Inlet for mains cable 10 Grounding terminal input grounding cable 11 Product pressure generator pump 12 Relief combination 13 Suction system Designation 14 Metallic product tank...

Page 21: ...Grounding terminal input grounding cable 11 Product pressure generator pump 12 Relief combination 13 Suction system 14 Metallic product tank Designation 15 Grounding bolt on the cabinet door 16 Ground...

Page 22: ...ding terminal input grounding cable 11 Product pressure generator pump 12 Relief combination 13 Suction system 14 Metallic product tank Designation 15 Grounding bolt on the cabinet door 16 Grounding b...

Page 23: ...side B_05913 32 30 34 35 31 34 33 36 Designation 30 Grounding switch 31 Grounding cylinder 32 Leakage resistance 3 GOhm 33 Potential equalization line connection 34 Passageway for product hose 35 Conn...

Page 24: ...modified or rendered unusable Regularly check for perfect functioning If defects are detected on protective and monitoring equipment the system must not be operated until these defects are remedied T...

Page 25: ...the other hand there is the outer shell of the product hose from a conductive grounded plastic sheath Even of an electrical breakdown of the product hose there is no danger to the user since the curr...

Page 26: ...quaCoat 5020 AquaCoat 5020G Pump set DD10 DD10 with product pressure regulator ZIP52 GHSS7 with product pressure regulator Designation Order No Order No Order No Pump set 2364024 2390123 2363856 The s...

Page 27: ...020G manual basic device 2363734 4 AquaCoat 5010G manual basic device 2363736 Pump set 5 DD10 set 2364024 6 DD10 set with product pressure regulator 2390123 7 ZIP52 set with product pressure regulator...

Page 28: ...sembly 0 40 C 32 104 F Suspension 20 60 C 4 140 F Relative humidity 10 95 without condensation Maximum product temperature 50 C 122 F Product pH value 3 5 9 Product viscosity see Chapter 6 7 Allowable...

Page 29: ...0 Including underframe with rolls option A 1572 61 89 1572 61 89 Including hose holder and gun holder Option C 1028 40 47 1228 48 35 5 5 2 PRODUCT PRESSURE GENERATOR Product pressure generator Technic...

Page 30: ...y current maximum 100 A DC Ambient temperature Operation 5 40 C 41 104 F Assembly 0 40 C 32 104 F Suspension 20 60 C 4 140 F Relative humidity 10 95 without condensation Protection class IP 40 Weight...

Page 31: ...ssembly 0 40 C 32 104 F Suspension 20 60 C 4 140 F Relative humidity 10 95 without condensation Maximum product temperature 50 C 122 F Maximum surface temperature 85 C 185 F Product pH value 3 5 9 Pro...

Page 32: ...ror Res uA in GND Door sw Error out HV in HV out uA out Coil Coil HV Cascade VM 5020W control unit Cabinet Grounding switch Leakage resistance Casting compound Pneumatic cylinder Power supply Groundin...

Page 33: ...r mains supply 0 Control unit switched off 1 Control unit switched on 2 Universal control dial Dynamic digital control dial with 32 positions per revolution Adjustment speed is proportional to rotatio...

Page 34: ...gulator for air supply shaping and atomizing air to the spray gun Adjusting range 0 1 0 MPa 0 10 bar 0 145 psi 12 Pressure gauge Atomizing air Air pressure display for the spray gun Display range 0 1...

Page 35: ...Working voltage 22 Illuminated display Spray current Illuminates in green Display range 0 100 A Single display Spraying current limit Bar display Actual spraying current 23 Illuminated display Door c...

Page 36: ...pannung Voltage Strom Current max 20Vpp max 1 0A Baujahr Year of manufacture B_05891 28 29 30 31 32 33 34 35 36 37 38 28 Mains input terminal Connection for mains cable with safety clip 29 Primary fus...

Page 37: ...e spray guns 3 Switch off control unit The pressure regulators continue to function 4 Open cabinet door pull hard 5 Work in accordance with pump s operating manual While doing so Only metal tanks may...

Page 38: ...ries seeChapter13 3 8 Adapter 9 Cover 10 Handle 11 Adjusting screw product valve Stop 12 Trigger lever 14 Nozzle AWR5000 Accessories seeChapter13 2 2 Description 15 Sealing plug 16 Air regulation 17 E...

Page 39: ...2 Recipe values changed temporarily If the operating key 4 is pressed for 2 seconds the saved recipe values for the previously selected recipes numbers will be reloaded from the memory Status display...

Page 40: ...product valve open 4 Overall way of trigger 1 2 3 4 B_03157 An increase in the force needed to pull the trigger back will be perceived at the position where the product valve opens For spraying witho...

Page 41: ...si produces a soft spray jet which largely eliminates the problem of overlapping boundaries at the edges B_04742 Spray pattern Union nut Spray product Atomizing air Advantages Thin layers Uniform coat...

Page 42: ...pective spray product and the discharge quantities B_04743 Shaping air Atomizing air Spray product Spray angle Air cap Spray pattern Advantages Large range of adjustment of the spray jet Thin layers U...

Page 43: ...device must be stored in a dry location free from vibrations and with a minimum of dust The device must be stored in closed rooms For ambient temperature and air humidity see Chapter 5 5 1 Long term s...

Page 44: ...in the scope of delivery of the pump set see Chapter 14 3 The cabinet contains two air hoses Theairhose 10mm 0 39inchisconnectedwiththecontrolunit pumpairconnection The air hose 8 mm 0 32 inches is co...

Page 45: ...hose and gun cable to spray gun B_05983 2 SW19 2 5 Nm SW19 SW19 2 5 Nm Air hose When screwing on the air hose a second open ended ring spanner must be used for bracing Gun cable Order No Description...

Page 46: ...appropriate spraying wall with the ventilation extraction switched on Observe national and local regulations for the exhaust air speed 6 4 3 PNEUMATIC CONNECTIONS WARNING Hose connections Risk of inj...

Page 47: ...rk piece causes very bad wrap around uneven coating back spraying to the spray gun i e contamination Prerequisites for perfect grounding and coating Clean work piece suspension Grounding of spray boot...

Page 48: ...yor 16 mm AWG 6 Spray booth 16 mm AWG 6 Spraying stand 16 mm AWG 6 SafeoperationoftheAquaCoatsystemisonlyguaranteedwithagroundingconnection Connect all ground cables using a short and direct route Tan...

Page 49: ...lacquer manufacturer 6 7 1 VISCOSITY CONVERSION TABLE mPa s 10 10 0 1 5 16 15 15 0 15 8 17 20 20 0 2 10 18 25 25 0 25 14 12 19 30 30 0 3 15 14 20 40 40 0 4 17 18 22 50 50 0 5 19 22 24 60 60 0 6 21 26...

Page 50: ...ioning NOTICE Impurities in the spraying system Spray gun blockage products harden in the spraying system Flushthespraygunandpaintsupplywithasuitableflushingagentbeforecommissioning 6 8 2 COMMISSIONIN...

Page 51: ...t the AquaCoat system to the electric socket with the electric cable 9 5 Close the cabinet door 2 6 Switch on mains switch on the VM 5020W 7 The system is ready for use Example for AquaCoat with TOPFI...

Page 52: ...HARGE In the nozzle area of the spray gun electrical discharges can occur They are completely non hazardous for human health However they can cause a shock reaction CAUTION Electrical discharge Shock...

Page 53: ...the case of unforeseen occurrences proceed as follows 1 Close main tap 1 2 Switch off control unit 2 at main switch 3 3 Open cabinet door 4 pull hard 4 Relieve product pressure by opening ball valve...

Page 54: ...ZIP52 pump with product pressure regulator Set product pressure regulator 10 to approx 0 05 0 2 MPa 0 5 2 bar 7 30 psi operating pressure 4 Set atomizing air regulator 11 to approx 0 2 0 4 MPa 2 4 ba...

Page 55: ...ly opened Round jet method Open air regulation AWR 5000 The size of the air cap should match with the nozzle size Flat jet method Adjustable EAWRV 5000 round jet nozzle B_05979 90 2 1 Spray pattern Ma...

Page 56: ...0 90 psi DD10 ZIP52 pump with product pressure regulator approx 0 3 0 6 MPa 3 6 bar 40 90 psi 5 DD10 ZIP52 pump with product pressure regulator Set product pressure regulator 10 to approx 0 05 0 2 MPa...

Page 57: ...umb Set atomizing air pressure approx three times higher than the product pressure Round jet method 6 Open air regulation 7 Changing the EAWRV 5000 spray jet width Switch off high voltage Turning the...

Page 58: ...turn product under the return tube 6 Open the return valve slowly 7 When no further overpressure is detected close the return valve 8 Point the spray gun into the grounded metal tank for return produc...

Page 59: ...union nut 1 onto the spray gun body 3 Set the desired flat jet level with the air cap horns 6 and then slightly tighten the union nut by hand AWR 5000 round jet 1 Screw on and slightly tighten AWR 500...

Page 60: ...dard the following values are saved in the factory in the 3 storage places available for recipes Recipe No Set value high voltage in kV Target spray current limitation in A R1 70 100 R2 60 100 R3 40 8...

Page 61: ...catesthathighvoltage is selected AquaCoat 100 80 60 40 20 A 80 60 40 20 10 kV R3 R2 R1 POWER 0 1 POWER B_03376 2 21 27 7 2 Thehighvoltagecannowbeadjusted usingtheuniversalrotarycontroller 2 between 5...

Page 62: ...between 10 100 A with a resolution of 1 A Thecorrespondingvalueisindicated in the LED display 27 Above the Current limitation button 5 is the Current limitation bar graph display 22 If the control un...

Page 63: ...al values The current actual value of the activated push button for the high voltage kV is digitally displayed on the LED display If the push button for the spray current limiter is pressed the releva...

Page 64: ...ximum display value 99 9 99900 h Flashing lines are then displayed R2 Display of temporary maintenance counter and resetting this counter see Chapter 7 4 13 1 R3 Set maintenance interval in hours acti...

Page 65: ...ization of the last spray gun service The bar display to the left 22 indicates that 50 of the set interval time has passed 4 By keeping push button 5 pressed down the display in the LED display 27 can...

Page 66: ...values can no longer be adjusted at the front control panel All recipe functions save call up recipe etc are locked C13 Lock off Lock is deactivated factory setting on Operating inhibit is activated Y...

Page 67: ...button 25 3 Turn the universal control dial 2 with the other hand until the LED display 27 shows the number 10 Then release the Service button 25 The running text configuration is displayed in the LED...

Page 68: ...ed by a password are reserved for WAGNER Service Department and the WAGNER production sites or the WAGNER Service Center which have the necessary infrastructure Group 1 AquaCoat 100 80 60 40 20 A 80 6...

Page 69: ...elected parameter value e g C13 press push button Service 25 The content of the parameter is displayed in the LED display 27 AquaCoat 100 80 60 40 20 A 80 60 40 20 10 kV R3 R2 R1 POWER 0 1 POWER B_035...

Page 70: ...d in the following illustration T rschalter Door switch B_05902 Before using it you have to select the respective parameters in the device configuration 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 B_03415 Control...

Page 71: ...value specification for spray current limitation Analog d c voltage input at pin 5 in reference to pin 8 ground 0 1 V corresponds to 1 A 10 0 V is a maximum specification and corresponds to 100 A 6 o...

Page 72: ...other manual work the high voltage must be shut down and locked to prevent it from being switched back on The spray gun must be separated from the high voltage supply before any cleaning work is star...

Page 73: ...ing material WARNING Incompatibility of cleaning flushing agent and working medium Risk of explosion and danger of poisoning by toxic gases Examine the compatibility of the flushing and cleaning agent...

Page 74: ...tents of the tank for return product according to the local regulations 8 1 4 DECOMMISSIONING 1 Flush and clean the system according to Chapter 8 1 3 2 Fillthewholesystemwithflushingagentinaccordancew...

Page 75: ...center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the unit Before all work...

Page 76: ...un Electrical door switch test The high voltage must remain switched off The control unit displays error E30 Pneumatic door switch test The grounding switch must remain closed below Grounding switch t...

Page 77: ...ets The available hose sets are listed in the accessories Chapter 13 4 1 Pushbaredpartofproducthoseapprox 1 25m 4 1ftthroughtheopening as far as the mounting plate 2 Fasten mounting plate 3 to groundi...

Page 78: ...ironmental influences even when handled correctly Check hoses pipes and couplings every day and replace if necessary Additionally the operator must regularly check the complete hoses for wear and tear...

Page 79: ...enced on active parts AquaCoat 100 80 60 40 20 A 80 60 40 20 10 kV R3 R2 R1 Zerst uberluft Atomizing air Mat Druckregler Mat pressure reg Pumpe Pump POWER 0 1 B_03506 24 27 Functional fault Cause Reme...

Page 80: ...cable Gun is not connected Check replace gun Connect gun E12 Nocoilcurrent cascade interrupt The cascade is not connected Connect the cascade Cascade is interrupted Check replace cascade defective E1...

Page 81: ...sure Damaged nozzle Attach new nozzle Poor wrap around Poor grounding at object Check grounding of object or hanger with ohmmeter Lacquer resistance too high too low Check lacquer resistance see Chapt...

Page 82: ...ut repairs and replace parts Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the unit Before all work on the device and in the event of work interrupt...

Page 83: ...PHHV II 353702 10 ml 10 cc High voltage oil Brand notice The brands specified in this document are property of the respective owners Loctite for example is a registered brand of Henkel 10 4 SPRAY GUN...

Page 84: ...ERSION 02 2018 ORDER NUMBER DOC 2366717 10 4 2DISMANTLING OF THE SPRAY GUN 1 2 SW3 SW19 Torx 25 B_05907 3 B_03395 SW3 SW12 SW12 Air hose When unscrewing the air hose a second open ended box wrench mus...

Page 85: ...cket or ring spanner not a wrench Carefully release the cascade without pliers 6 B_04369 9 8 O ring 8 1 Use screwdriver no 1 to press under the O ring 2 Lever up the O ring and remove it Air distribut...

Page 86: ...in the process 8 B_04798 SW14 1 2 Two gold contact sleeves either remain in the handle 1 or are seated on the two gold pins 2 Do not lose 9 B_04799 3 Torx 20 5 4 SW5 1 Loosen the oval head screw 3 2...

Page 87: ...rom the hands salt water Clean and mount wearing gloves Spare parts may have safety relevant properties Only repair and replace parts that are listed in the Spare parts chapter and that are assigned t...

Page 88: ...nsure the correct insertion position Ensure the correct insertion position sparingly Only as required if the seal was removed press in using handle seal assembly tool Order No 2342334 not included in...

Page 89: ...Nm 0 1 Nm SW5 2 1 4 5 8 9 10 8 7 11 2 2 9 2 2 Wear gloves The outside thread of the packing 9 must be free of lacquer Valve rod unit 8 and packing 9 grease slide together screw together 10 Grease cla...

Page 90: ...ratched 1 2 Very slightly tighten valve tip 2 using an assembly tool with three fingers 3 Use socket or ring spanner no wrench to tighten the valve housing 3 4 Slide the valve rod to the forward posit...

Page 91: ...must be handled carefully and not be twisted or distorted in any way 1 Press metal sleeve 6 back in cover 5 e g press on table In the process only exert counter pressure on the sleeve bracket and not...

Page 92: ...7 10 B_03504 Flat jet nozzle Diverse nozzle sizes see Chapter 13 3 Round jet nozzle AWR 5000 Diverse nozzle sizes see Chapter 13 2 2 EAWRV 5000 see Chapter 13 2 1 Air hose When screwing on the air hos...

Page 93: ...ntrol unit 3 forwards Note the connecting lines and connecting cables at the back of the control unit B_05899 1 2 3 2 10 6 OPENING THE CONTROL UNIT 1 DismountthecontrolunitfromtheAquaCoatsystem see Ch...

Page 94: ...un metal connections Pneumatic door switch Product hose connection Grounding switch Set value respective maximum 10 Check visually the black grounding band in the cabinet door including the black grou...

Page 95: ...rent 80 100 A 8 Test door lock Main switch off Air on Main switch on Door locked Main switch off Door unlocked 9 Test spraying Close cabinet door Main switch on Set high voltage to 5 kV Remove gun Wit...

Page 96: ...Marcol 52 and a maximum pressure of 0 8 MPa 8 bar 116 psi Increase the pressure gradually while doing so Observe the following gun components Product connection nozzle body product valve no post spray...

Page 97: ...trical equipment and its implementation in national law this product may not be disposed of with the household refuse but must be recycled in an environmentally correct manner WAGNER or one of our dea...

Page 98: ...ADJUSTABLE EAWRV 5000 ROUND JET NOZZLE Order No Designation Markings on union nut 2366998 Nozzle set EAWRV 5000 LV B_05984 B_05977 suitable for low viscosity products 2366997 Nozzle set EAWRV 5000 HV...

Page 99: ...2 3DISCHARGE QUANTITY MEASUREMENTS WITH LACQUER Device GM 5020EAW round jet nozzle Viscosity 22 DIN 4 seconds Product hose Length 7 5 m 24 6 ft Inside diameter 6 mm 0 24 inches 0 100 200 300 400 500 6...

Page 100: ...Air cap AF 5000 1 6 2 0W wide 13 3 2AF 5000 FLAT JET NOZZLES Order No Designation Order No Designation 2371036 Nozzle AF5000 0 3mm white B_03241 2310542 Nozzle AF5000 1 2mm green B_03241 2310538 Nozz...

Page 101: ...Device GM 5020EAW F flat jet nozzle Viscosity 22 DIN 4 seconds Product hose Length 7 5 m 24 6 ft Inside diameter 6 mm 0 24 inches 0 100 200 300 400 500 600 700 1 2 3 0 100 200 300 400 500 600 700 0 4...

Page 102: ...hose complete EACW 10 m 32 8 ft 2309909 2363038 3 1 Air hose complete DN 8 10 m 32 8 ft 2345337 4 1 Gun cable GM 5000E 10 m 32 8 ft 2339157 5 10 5 m Protective hose mesh PP30 10 5 m 34 4 ft 3676437 15...

Page 103: ...t the product hose Fix the hose set within the protective hose approx once per meter by means of adhesive tape starting at distance E Note Cable ties are not permitted in areas C and E except A B C D...

Page 104: ...assembly tool B_03681 353210 Air nozzle spanner B_00117 For adjustable EAWRV 5000 round jet nozzle 2324766 Swivel joint air B_03720 259010 High voltage tester HV 200 N P_00265 999080 Wet film thicknes...

Page 105: ...ssembly on hose holder 353050 2326485 Wall mount GM 5000E left right B_03699 2359029 Underframe 5020 with rolls B_05894 2364394 Underframe 5010 with rolls 2364791 Tub insert 5020 B_05895 2364790 Tub i...

Page 106: ...the following information to ensure delivery of the right spare part Order number designation and quantity The quantity need not be the same as the number given in the quantity column on the list This...

Page 107: ...34 2363401 2363736 2 1 AquaCoat cabinet 3 1 Cabinet door AquaCoat including items 8 12 95 98 2367567 2367570 2367569 2367571 4 2 Hinge bolt 2358921 5 2 Securing ring 9922511 6 1 Instruction label Aqua...

Page 108: ...de 9992741 33 1 Double fitting G1 4 G1 4 9994627 34 1 Interlock lever 2358914 35 2 Grub screw 9901108 36 1 Spring rod 2366942 37 1 Tension spring 2362850 38 1 Driving pins 2358916 39 1 Pushrod welded...

Page 109: ...NUAL VERSION 02 2018 ORDER NUMBER DOC 2366717 Locknut B_05945 21 22 23 24 25 26 27 28 29 30 31 32 33 34 37 38 39 U 120 X Y X 51 25 24 54 52 53 W Y 61 62 63 64 65 25 66 65 64 65 30 35 36 121 68 122 25...

Page 110: ...7001 77 1 Hexagon socket cylinder head screw 9900325 78 1 Pressure spring 1 0x8 0 L 17 123357 79 3 Male stud elbow 6 1 8 Ex 9998110 80 1 Threaded anchor plate 2373026 81 1 Shorting member 2358920 82 1...

Page 111: ...lack 10 mm 0 39 inches 9987076 102 1 9 m Hose black 8 mm 0 32 inches 9982078 103 3 7 m Hose black 6 mm 0 24 inches 9982079 104 3 4 m Strand yellow green 9953082 105 4 2 m Strand orange 9953415 106 1 B...

Page 112: ..._05960 2 1 3 4 5 6 Spare parts list for VM 5020W control unit Order No Designation 1 1 2362954 Control unit VM 5020W 2 1 Front panel VM 5000W 3 1 2304459 Incremental encoder type E33 4 1 2329441 Serra...

Page 113: ...r 5x20 mm glass 14 1 Cable loom VM 5020W 15 2 9903306 Recessed head raised fillister head screw H form 16 1 9950330 Safety clip for device sockets 17 1 9920118 Washer 18 1 9910204 Self locking hexagon...

Page 114: ...31 3 9910103 Hexagon nut 32 7 9922011 Serrated lock washer externally toothed 33 1 2365967 Print VM 5020W rear panel complete Including connector plug and socket 34 3 263400 Distance bush 37 2 9998769...

Page 115: ...unit Order No Designation 41 5 2309112 Spacer 42 5 2312348 Hexagon lock nut 43 1 2317539 Print complete for VM 5000 display Including Pos 3 44 4 9903312 Recessed head raised fillister head screw H fo...

Page 116: ...ing 8 mm 1 4 55 2 9998987 Threaded fitting 10 mm 1 4 56 3 9998677 Pressure gauge 0 10 bar RF40 d40 57 3 9992289 Male stud elbow 58 6 9900365 Hexagon socket cylinder head screw 59 12 9921511 Spring was...

Page 117: ...66 71 72 73 74 Spare parts list for VM 5020W control unit Order No Designation 71 0 45 m 9987076 Hose black 10 mm 0 39 inches 72 0 30 m 9982078 Hose black 8 mm 0 32 inches 73 0 16 m 9982079 Hose black...

Page 118: ...SSt 5 1 2324110 Suction hose complete DN16 SSt 6 1 2323396 Suction filter DN16 18mesh SSt 7 8 9921502 Spring washer 8 8 9910102 Hexagon nut 9 1 2372633 Mounting plate 10 0 1 m S103 07N Hose PA12 D8 a...

Page 119: ...5 1 2331971 Fitting SF FM G3 8 G1 4 530 bar SSt 6 1 9985559 Reducing fitting 7 1 2372632 Fitting DF MM R1 8 G1 4 350 bar 8 1 2325839 Fitting DF MM R1 4 R1 4 530 bar SSt 9 1 M513 00IA Ball valve 1 4 S...

Page 120: ...2366717 14 3 3ZIP52 SET 11 13 12 DN16 44 DN16 43 21 27 28 29 30 41 42 51 B_05982 2 3 4 5 6 7 8 1 22 23 24 25 26 51 51 31 51 50 Pos 50 Lubricate all stainless steel fittings with Molykote except those...

Page 121: ...g DF MM G1 2 G1 4 530 bar SSt 22 1 2333833 HP hose complete 23 1 2331971 Fitting SF FM G3 8 G1 4 530 bar SSt 24 1 T0170 00BI MPR 40 0 5 8 bar pneumatic SSt Refer to product pressure regulator s operat...

Page 122: ...122 OPERATING MANUAL VERSION 02 2018 ORDER NUMBER DOC 2366717 14 4 GM 5020EAW SPRAY GUN 2 4 5 6 7 10 8 9 12 11 15 14 13 17 16 18 1 B_05976 19 3 20 Dismantling and assembling see Chapter 10...

Page 123: ...ith hexalobular socket 16 1 2311217 O ring 17 1 2307039 Union nut for flat jet and AWR 5000 1 2361272 Union nut EARV LV see Chapter 14 5 2 1 2365978 Union nut EARV HV see Chapter 14 5 2 18 1 2309907 P...

Page 124: ...124 OPERATING MANUAL VERSION 02 2018 ORDER NUMBER DOC 2366717 14 4 1GM 5000EA ADAPTER B_06102 2 9 8 7 3 4 5 14 15 10 17 6 1 11 12 16 Dismantling and assembling see Chapter 10...

Page 125: ...e tip EAW complete steel 6 1 2314271 Adapter GM 5000EA including pos 2 and 3 7 1 9974166 O ring 8 1 2311562 Rod seal 9 1 2307062 Clamping screw valve rod 10 1 2312177 Valve rod unit Air 11 1 2357106 P...

Page 126: ...5000 Air complete 2 1 2307288 Nipple 3 1 9971025 O ring 4 1 2307290 Hose holder 5 1 2312182 Plug complete 6 1 2314270 Handle complete 7 1 2307232 Adapter seal 8 1 2325789 Adjusting screw complete 9 1...

Page 127: ...2 3 mm 0 08 0 09 inch NOTICE Incorrect assembly Damage to the parts or device Do not deteriorate the edges of the parts see detail during assembly press parts carefully on stop 14 5 1 1 AWR 5000 D8 NO...

Page 128: ...ABLE EAWRV 5000 ROUND JET NOZZLES B_05980 1 3 2 5 4 Markings on union nut Low viscosity LV products High viscosity HV products B_05984 B_05985 EAWRV 5000 spare parts list Low viscosity LV products Hig...

Page 129: ...with rolls 2359029 2364394 2 2 Swivel castor support 3 2 Crossbar 4 4 Hexagon socket cylinder head screw 9900313 5 8 Washer 9920102 6 4 Self locking hexagon nut 9910208 7 4 Swivel castor with double s...

Page 130: ...er Order No Designation 1 1 353050 Hose holder complete 3 3 9935049 Connection fields Wearing parts 14 5 5GUN HOLDER 1 B_05973 3 4 5 Spare parts list for gun holder Order No Designation 1 1 2359097 Gu...

Page 131: ...rm horn 2 1 3207739 Niveau compensator 30 liter 3 1 9999435 T connection 4 4 9950615 Cable tie 5 1 3151777 Straight reduction 6 1 9999441 2 2 way valve 7 1 9943023 Adjustable check valve 8 1 R037 00 P...

Page 132: ...3 Spare parts list for D350 drum cover Without agitator With agitator Designation Order No Order No 1 1 D350 drum cover 353054 353055 2 1 Cover 365 A with plug 2304618 3 1 Bush 2367311 4 1 Agitator P3...

Page 133: ...ddress of the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty assembly or commissioning by the purcha...

Page 134: ...2100 2010 EN 50059 1990 EN 1953 2013 EN ISO 4413 2010 EN ISO 4414 2010 EN 12621 2006 A1 2010 EN 60204 1 2006 A1 2009 B 2010 EN 61000 6 2 2005 B 2011 EN 61000 6 4 2007 A1 2011 EN ISO 9001 2008 Applied...

Page 135: ......

Page 136: ...136 CERTI F I E D ts liquid wagner group com www wagner group com Order No 2366717 Edition 02 2018 Document No 11182192 Version C...

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