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VIADRUS HERCULES Green Eco Therm

anual for boiler operation and installation

GB_2015_11

Summary of Contents for HERCULES Green Eco Therm 25J

Page 1: ...VIADRUS HERCULES Green Eco Therm Manual for boiler operation and installation GB_2015_11...

Page 2: ...s 20 5 3 6 Installation of electrical wiring 21 5 3 6 1 Version VIADRUS HERCULES Green Eco Therm XJ 21 5 3 6 1 Version VIADRUS HERCULES Green Eco Therm XS 22 5 3 7 Assembly tools for brush 22 5 3 8 Fi...

Page 3: ...Green Eco Therm It is the boiler with automatic fuel supply The burner is cleaned manually The boiler is manufactured as warm water boiler with forced heating water circulation and working overpressur...

Page 4: ...e 1 N PE 230 V AC 50 Hz TN S 1 N PE 230 V AC 50 Hz TN S Operating electric power max W 100 1200 100 1200 Electric protection IP 20 IP 20 Tab no 2 Heat technical parameters of the boiler Version of boi...

Page 5: ...2500 3000 0 0 5 1 1 5 2 2 5 3 3 5 4 HERCULES Green Eco Therm 25X HERCULES Green Eco Therm 32X Q dm3 s 1 p z Pa Version of boiler VIADRUS HERCULES Green Eco Therm 25X VIADRUS HERCULES Green Eco Therm...

Page 6: ...rt of the boiler shell The check valve for pressure gauge connection is located in the upper part of the rear boiler section Operating thermostat switches off switches on the operation of the burner a...

Page 7: ...colour for all thermally active parts If the temperature is increased the segments gradually are getting a light colour according to the temperature range of individual heat active segments The rever...

Page 8: ...th reinforcing spiral 11 Control box 12 Flange of heating water 13 Flange of return water 14 Fill and drain cock 15 Sealing 90 x 60 x 3 16 Assembly of smoke adapter 17 Turbulators 18 Partition of flue...

Page 9: ...e of grate in the combustion chamber Fan for intake of air equipped with Hall effect sensor for sensing the rotational speed Photo sensor which monitors the intensity of the combustion process Sensor...

Page 10: ...h control buttons Photo sensor Combustion chamber Control module of boiler Transitionary flange for mounting the burner to the door of boiler Inlet of electricity Socket for connection of the fuel fee...

Page 11: ...to 8 MPa EN 303 5 Boilers for central heating Part 5 Solid fuel boilers for central heating with manual or automatic feed and max 500 kW nominal thermal output terminology requirements testing and mar...

Page 12: ...age fluctuations and flicker in public low voltage supply systems for equipment with rated current 16 A per phase and not subject to conditional connection 4 2 Positioning possibilities Boiler positio...

Page 13: ...the rear part of the boiler a minimum distance of 100 mm from the side wall a minimum boiler room height 2 100 mm Fig no 9 Boiler placing in a boiler room Fuel placing dry fuel up to the 12 moisture m...

Page 14: ...hat on a pallet there is placed the complete boiler drum and on the side there is attached the wrapped boiler shell The accessories are stored inside the boiler drum and are accessible after opening t...

Page 15: ...ir 1 pc sloping bottom 2 pcs flange of the fuel feeder 1 pc fasteners for the fuel reservoir screw M8 10 pcs nut M8 10 pcs washer 8 4 10 pcs flexo cord 5 m 1 pc boiler label 1 pc business technical do...

Page 16: ...to the heating system screw a knee with the fill and drain valve 9 into the sleeve of the flange of return water 5 Then screw the sump of thermostat G 1 2 into the hole in the upper part of the rear...

Page 17: ...nsert 2 pcs partitions of the smoke channel 3 between the front and middle boiler section 3 3 Put 4 pcs turbulators 4 into the route of flue gases 1 Partition of the combustion chamber the front secti...

Page 18: ...burner with the throat directed onto the positioning of the fuel reservoir 3 Mount the burner insulation onto the flange of the burner 4 Screw the burner with insulation to the transitionary flange b...

Page 19: ...reservoir The fuel feeder and reservoir must be placed so that there is ensured a safe operation of equipment and an easy access and maintenance ATTENTION Any change in the angle of the fuel feeder af...

Page 20: ...Insulation of the rear part of shell 14 Rear part of shell 15 Upper part of shell 16 Insulation of the upper part of shell 17 Spring clamp 18 Control box 19 Washer 5 3 20 Cable gland PG 9 Fig no 16 Mo...

Page 21: ...ed in front part of the upper section of the shell and connect the cable wires to the control box to the terminals black terminal X1 5 brown terminal X1 10 grey blue terminal X1 11 yellow green termin...

Page 22: ...e included in the delivery 5 3 8 Filling of the heat system with water Water for filling of the boiler and the heat system must be pure and colourless without suspended substances oil and chemically a...

Page 23: ...Z1 SUPPRESSOR FILTER X31 1 10 A BT3 THERMOSTAT OF PUMP Q1 CENTRAL HEATING PUMP BT1 SAFETY THERMOSTAT H2 SIGNALLING OF SAFETY THERMOSTAT S2 SWITCH START OF BURNER A6 ROOM THERMOSTAT A1 AUTOMATICS OF B...

Page 24: ...FETY THERMOSTAT S2 SWITCH START OF BURNER BT2 OPERATIONAL THERMOSTAT BT3 THERMOSTAT OF PUMP In WL4 cable is alternatively a grey or blue conductor The producer provides two kinds of input cables of th...

Page 25: ...MOSTAT OF PUMP Q1 CENTRAL HEATING PUMP BT1 SAFETY THERMOSTAT H2 SIGNALLING OF SAFETY THERMOSTAT S2 SWITCH START OF BURNER BT2 OPERATIONAL THERMOSTAT A6 ROOM THERMOSTAT A1 AUTOMATICS OF BURNER R1 KINDL...

Page 26: ...FUSE 10A Z1 SUPPRESSOR FILTER X31 1 10A X1 TERMINAL BLOCK BT1 SAFETY THERMOSTAT H2 SIGNALLING OF SAFETY THERMOSTAT S2 SWITCH START OF BURNER BT2 OPERATIONAL THERMOSTAT BT3 THERMOSTAT OF PUMP in the c...

Page 27: ...27 5 3 10 Boiler hydraulic diagram Legend of piping signs and symbols in the diagrams Fig no 19 VIADRUS HERCULES Green Eco Therm boiler hydraulic diagram...

Page 28: ...s connected to the left female connector in front view The same applies to the double receptacles 6 2 Boiler putting into operation 1 Fire the boiler see chap 7 When firing up the protective spraying...

Page 29: ...igher level of menu or return to the main menu S ESC S ESC For putting the burner into operation press the button S Activate activate putting the burner into operation After putting the burner into op...

Page 30: ...ing to the factory setting in order to stabilize the combustion process according to the data on the display see the Figure below S ESC TRANS 10kW the burner is in the mean operating mode and it works...

Page 31: ...ee of heat output EFFECT LEVEL Heat output of burner kW 25J 32J 1 7 0 10 0 2 15 0 20 0 3 20 0 25 0 4 25 0 32 0 5 28 0 32 0 We recommend that you use the burner up to the degree 4 of its heat output Th...

Page 32: ...retains the reliability and performance of the burner Stopping of the operating mode of burner by setting the item in menu of its control module To stop the burner operation is necessary to proceed a...

Page 33: ...the boiler has to be shut down and then the cause of repeated overheating of the boiler must be found out After checking of boiler and burner and determining and correction of the cause of overheating...

Page 34: ...an for assistance 22 Failure of the fuel feeder For assistance contact an authorized technician 23 failure of photoreceptor For assistance contact an authorized technician 24 Photoreceptor fails to se...

Page 35: ...he setting of potentiometer of heat output see Fig no 20 CAUTION In case of change of the type of fuel it is necessary to re adjust the output of burner Setting the operating parameters of the burner...

Page 36: ...the fuel partially is unburned due to the low intensity of combustion The situation when the amount of air flow exceeds the optimum value of the air flow will result in a reduction in combustion effi...

Page 37: ...transparent window Green LED number of flickers 1 5 times indicates the index of the potentiometer P1 initial dose of fuel for ignition P2 dosing of fuel P3 operation of fan at burning out P4 stabili...

Page 38: ...ers that are listed in Tab no 8 correspond to a good quality of combustion and operation of burner Setting of burner output could be achieved by determining the amount of supplied fuel at nominal oper...

Page 39: ...uit of the photosensor Check the potentiometer that controls the sensitivity adjustment of the photosensor repair should be performed only by an authorized technician 3 Green LED is always alight Oper...

Page 40: ...oiler operation it is forbidden to overheat it in any way 10 It is forbidden to put any things made of flammable materials on the boiler or within the distance smaller than the safe distance 11 When r...

Page 41: ...dded immediately in order to prevent aspiration of false air 5 It is recommended to clean the transport hose regularly because during the transport of fuel there settle fine particles inside the hose...

Page 42: ...42 Fig no 23 Fig no 24 End position of the grate The body of burner Inclined grate of combustion chamber 1 Initial position of the grate 2 End position of the grate Small feet of the grate...

Page 43: ...witch on the power supply Failure of pumps Repair or exchange the pumps Lack of fuel on the grate of combustion chamber Lack of fuel in the fuel reservoir Refill the fuel in the fuel reservoir Disconn...

Page 44: ...y by an authorized technician Warming of knee of burner and activation of temperature sensor against penetration of burning fuel Insufficient chimney draft or deposition of dirt in the knee of burner...

Page 45: ...embly company putting into operation and defect removing only to a professional contractual service accredited by the boiler producer VIADRUS a s otherwise the warranty for proper boiler operation is...

Page 46: ...unit EN 13429 2000 NO 3 1 Recovery by material recycling ensure recyclability in all term sof the standard for the functional packaging unit EN 13430 2000 YES 3 2 Recovery in the form of energy ensure...

Page 47: ...ficate for the customer user Record of the carried out guarantee and after guarantee repairs and regular product inspections Date of record Carried out activity Contractual service organization signat...

Page 48: ...VIADRUS HERCULES Green Eco Therm VIADRUS a s Bezru ova 300 E mail CZ 735 81 Bohum n info viadrus cz www viadrus cz...

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