Van Der Stahl PTT-100 V Operating Instructions Manual Download Page 1

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Printed SEP 2018

4th Edition 4.03E

SIMPLE PEEL TENSILE TESTER WITH VISUAL INSPECTION UNIT

PTT-100 V

OPERATING INSTRUCTIONS

www.vanderstahl.com

096002D

Summary of Contents for PTT-100 V

Page 1: ...Printed SEP 2018 4th Edition 4 03E SIMPLE PEEL TENSILE TESTER WITH VISUAL INSPECTION UNIT PTT 100 V OPERATING INSTRUCTIONS www vanderstahl com 096002D ...

Page 2: ...PTT 100V Operating Instructions Ver 4 03E 2 ...

Page 3: ...ating instructions may differ from your actual machine For operating problems or product information please contact Van der Stahl Scientific Foreword This manual is designed to cover machines of various voltages and plug configurations About the warning labels The following marks are used in this manual to easily identify the conditions of risks damages or some tips for the optimal use of your uni...

Page 4: ... MENU 5 Date setting 18 6 5 3 MENU 6 Time setting 18 6 5 4 MENU 7 Time adjustment 19 6 5 5 MENU 2 Unit setting 19 6 5 6 MENU 3 Return mode setting 20 6 5 7 MENU 4 Peak hold setting 20 6 5 8 MENU 10 Beep setting 20 6 5 9 MENU 11 VIU brightness setting 21 6 5 10 MENU 12 Select the inspection mode 21 6 5 11 MENU 13 Setting the LOT number 22 6 5 12 MENU 14 Input sealer serial number 22 6 5 13 MENU 1 P...

Page 5: ...NU8 Initialize ROM 36 10 Connecting to PC 36 11 MENU 9 Daily inspection 37 12 MENU 15 Data view 39 13 Maintenance 40 13 1 Battery replacement 40 13 2 Fuse replacement 41 13 3 VIU photo sensor adjustment 42 14 About calibration 43 15 Electric diagram 43 16 Error fix solutions 44 Exploded View Parts List 45 ...

Page 6: ...PTT 100V Operating Instructions Ver 4 03E 6 ...

Page 7: ...sumption 9W Machine dimension W370 x D265 x H205 mm Machine weight About 9kg LED White LED 3pcs Sensor Film detection sensor Please make sure that all of the accessories described below are included If not please contact your dealer Name Amount Power cord 7A 125V 2m 1 USB cable 1 5m 1 Operating instructions 1 QVSHFWLRQ FHUWL FDWH 1 Protection cover 1 1 Specification 2 Package contents Peel Tensile...

Page 8: ...other than measuring tensile load The operating temperature range for this machine is from 5 to 40 ºC 41 to 104 ºF For accuracy it is ideal that the machine is used in the temperature described in the certificate of inspection Regardless of the power being ON or OFF do not twist or apply force exceeding rated capacity to the sensor measurement axis When tensile testing the material that might brea...

Page 9: ... fuse do not operate the machine Also before operating please make sure those protective functions are working properly Power cord and plug outlet Do not use the extension cord or conversion adapter without protective earth in order to prevent electric shock or fire It will deactivate the function of the protective earth Power source Before turning on the main power please confirm the connected po...

Page 10: ...ece Fuse Power switch A switch for turning ON and OFF the power 21 ż 2 INSPECT button Press when inspecting with VIU and PTT units PASS FAIL button Used for inputting VIU pass or fail PEEL START STOP button Used to start or stop the peel tensile testing SETUP button This button is pressed before starting the operation to initialize the sensor etc Arrow button Used to move the cursor or change the ...

Page 11: ...ower source Exposed to the strong electromagnetic pluses With rapid temperature change high humidity the dust and surrounded by the corrosiveness gas Unstable to place the machine Others For more accurate measuring operate the machine in the temperature described in the certificate of inspection When installing the machine to the place where humidity is less than 30 please use products such as an ...

Page 12: ...ower cord into the wall outlet that has adequate current carrying capacity as described in 1 Specification on page 7 6 Operation 6 1 Set the thin film grips 6 3 Plugging in the electrical power cord 6 2 Insert the lens Grip fixing pin Load cell axis VIU lens Insert the lens so the longer side of the cutout comes right when facing toward the machine Thin film grip on the measurement side Caution Re...

Page 13: ...the person who are going to use the machine If the inputted password is registered the display will show the corresponding ID Put any button to display date time For the detail of ID registration please refer to 6 5 1 Administrator operator ID registration There are 16 menu s available on the PTT 100V where you can set and change functional settings By pressing button you will enter menu 1 where y...

Page 14: ...blem The output operator name to the PC will be the Operator name activated during the operation When the Operator IDs are registered without activating the Administrator ID When only the Operator IDs are registered each setting menu can be changed by those who knows the Operator password The output operator name to the PC will be the Operator name activated during the operation 1 Access the menu ...

Page 15: ... can now use the machine in the mode that utilizes an administrator password It is not possible to change the administrator name 4 To deactivate the administrator ID change the setting back to 0 6 5 1 2 Activate deactivate administrator ID 6 5 1 3 Setting administrator password Activate Deactivate the ID indicates the selected letter that flashes indicates the selected letter that flashes 0 Deacti...

Page 16: ...2 The right screen will be shown on the display 3 Press the button so that the right display will be shown on the screen 6 5 1 4 Register operator ID 6 5 1 5 Activate deactivate operator ID Operator name The Operator name may be registered using 8 alphanumeric characters Password The six digit password can be registered Activate Deactivate the ID 0 Deactivated 1 Activated ID number 0 Administrator...

Page 17: ... direction indicated EHORZ ĸ 0123456789ABCDEFGHIJKLMNOPQRSTUVWXYZ _ e g When the letter T is selected Pressing will change the displayed letter to U Pressing will change the displayed letter to S 2 Press the arrow buttons to input a six digit password using a total of 6 numbers Press button to select the next letter 3 Press button when you have completed the input 6 5 1 6 Changing operator name 6 ...

Page 18: ...buttons to input desired numbers After inputting the data press the key The setting is complete 3 The set time will show in the order of hour minute second on the display The hour is shown using the 24 hour system military time Press the arrow button to move the selected letter to the next position When the desired letter is selected use the arrow buttons to input desired numbers After inputting t...

Page 19: ...following directions in order to adjust the time precisely How to set Press the button when the second is at 00 to 29 to round off the second Press the button when the second is at 30 to 59 to round up the second 2 The right screen will be shown on the display 3 Use arrow buttons to select the desired unit will change the modes in the following order 1 PP ĺ NJI PP ĺ OEI LQFK Press button when desi...

Page 20: ...ccess the menu in the following procedure Peak hold is the function to keep the maximum peel strength displayed on the screen When the function is set to OFF the screen shows the real time peel strength during the test The default setting of this function is off 2 The display now shows the right screen Use arrow buttons to select and press the button to save the setting 2 The display now shows the...

Page 21: ...CTION 1 VIU inspection and PTT test can be performed separately INSPECTION 2 PTT cannot be used without the VIU inspection 2 The display now shows the right screen Use arrow buttons to switch the level of brightness from 1 to 5 Select and press the button to save the setting 2 The display now shows the right screen Use arrow buttons to select and press the button to save the setting 6 5 9 MENU 11 ...

Page 22: ...on when you have completed the input The setting is complete 2 Use arrow buttons to input the desired number and or letters 3 Press the button when you have completed the input The setting is complete How to Input the Letters HHG WKH GLVSOD HG OHWWHU LQ WKH RUGHU LQGLFDWHG EHORZ ĺ Feed the displayed letter in the opposite direction indicated EHORZ ĸ 0123456789ABCDEFGHIJKLMNOPQRSTUVWXYZ _ e g When ...

Page 23: ...ED 300mm min 1 PEEL SPEED 200mm min 3 Set either automatic or manual judgment of the test completion 1 TEST MODE AUTO 1 TEST MODE MANUAL 4 Set the pass fail limit criteria select either Max or Average 1 LIMIT MAX U100 L00 1 LIMIT AVE U100 L00 Return to the display to select the pattern number 5 Set the pass fail limit criteria set the upper limit 1 PATTERN1 MAX U100 L00 1 PATTERN1 MAX U099 L00 6 S...

Page 24: ... material Use arrow buttons to select the desired setting Press button to go to PEEL SPEED setting screen PEEL SPEED is the traveling speed of the clamp base to pull the specimen apart separation rate Available selections 200mm min 300mm min Use arrow buttons to select the desired setting Press button to go to TEST MODE setting screen TEST MODE is the way to detect the completion of the test Avail...

Page 25: ...ting Press arrow button to go to the lower limit setting 3 Set the lower limit The minimum tensile strength of seal allowed to PASS the test A test result under the lower limit will be judged as FAIL Setting range from 0 to 99N Use arrow buttons to set the desired setting 4 Press button to confirm the setting 6 5 13 6 Set pass fail limit criteria indicates the selected letter that flashes Attentio...

Page 26: ...inspection and peel tensile testing correctly With the Inspection Mode 1 the VIU inspection and PTT test can be performed separately 7 Start testing 7 1 Operation procedure with inspection mode 1 Refer to 9 3 About the Peel Test Error Display for the detail Select the desired seal failure number from 1 to 9 Select the desired operation pattern ADMIN password will be required to cancel the error if...

Page 27: ...efects in sealing Press button when the sealing defect is perceived The following will be displayed Pressing the button will switch the displayed number from 1 to 9 Select the corresponding number of the failure out of 9 possible seal failure causations For the detail of the failure causations please refer to the attached card Press the button when the desired number is displayed VIU inspection is...

Page 28: ...e refer The size of specimens below for the detailed sizes The size of specimens How to cut a specimen 1 Please prepare for one sealed sterilized bag Cut it a specimen as specified in ASTM 88 7 1 2 Perform peel tensile testing with PTT Sealing surface When the PEEL ORG setting is 10mm 0 4 When the PEEL ORG setting is 25mm 1 Sealing surface Sealing surface Sterilized bag Sealing surface PEEL ORG se...

Page 29: ...he set grip distance 5 Pull up the levers and insert the specimen to the thin film grips Test counter Grip part Grip opens when the lever is lifted up Caution When the grip is moving please be careful not to pinch your fingers Attention When operating the machine continuously pattern selection will be skipped from the second operation TIPS Counter Reset As the number of inspection proceeds the num...

Page 30: ...the measurement result as in the right illustration If the results meet the value set at MENU 1 PATTERN SETTING the unit will proceed to perform normal operations If the results fall the set value ERROR is displayed and the unit will cease to operate Test pattern name Maximum peel strength Displacement Test counter Caution When the grip is moving please be careful not to pinch your fingers TIPS Pr...

Page 31: ...d paper that is thicker than 0 1mm it may tear with the grip s jagged part Adjust the position that the lever is pushed down When testing the sealed film be sure that the sealing surface comes in the middle of the grips The sealed area of specimen must be equidistant between the thin film grips When setting the specimen to the grips make sure to allow sufficient slack so the seal is not stressed b...

Page 32: ...ition Stopper for the lever in clamping position Caution Be careful as pushing the lever too hard will turn over the lever Caution The grip is designed to apply the fixed clamping pressure regardless of the film thickness Clamping pressure adjustment is not necessary The grip stops at the grip stopper position when it is pushed down to the horizontal level The film is firmly clamped at this positi...

Page 33: ...push down the levers to clamp the specimen with the grips The specimen setting gauge is mounted to the jig used when the grip distance is 25mm at the time of factory shipment When the grip distance is set 10mm remove the 25mm jig by removing the screw on the back side of it Fix the specimen setting gauge to the 25mm jig when the grip distance is set 25mm Specimen setting gauge Clamp these parts wi...

Page 34: ...nspection is complete With the Inspection Mode 2 the VIU and PTT inspections are performed as one set 7 2 Operation procedure with the inspection mode 2 Refer to 8 Error display for the detail Select the desired seal failure number from 1 to 9 ADMIN password will be required to cancel the error if logged in as Operator and ADMIN is activated ADMIN password will be required to cancel the error if l...

Page 35: ...asured with a specimen is lower than the set lower limit Press the button when the above is displayed on the screen If you press the button the display will return to the counter display that shows the clock When the ADMIN ID is activated and logged in as Operator ID the screen to input the ADMIN password will be displayed to cancel the error NG Numbers Parameter NG Judgment NG No Display Max Valu...

Page 36: ...to keep the data connect the PTT 100V to the PC and make sure all the data has been saved using the PTT 100V included in the accessories The PTT 100V can be connected to a PC with the attached USB cable and the test results can be transferred to the PC using the application software For the installation of the PC application for PTT 100V and its operating method please contact Van der Stahl Scient...

Page 37: ...on the display 5 Before pressing the button set the tension spring set jig and tension spring referring to the following directions Set tension spring setting jig Close the lever of the other clamp Open the hook and set the jig through the grip jaw Close the hook 1 Access the menu in the right procedure 2 The display now shows the right screen 11 MENU 9 Daily inspection Grip fixing pin Load cell a...

Page 38: ...d return to the menu screen Set the spring hook as in the illustration Tension spring for daily inspection Caution Set the tension spring straight as much as possible Caution The offset that will cause the measurement error is removed at this point Please do not touch the tension spring It will affect the result of daily inspection TIPS The inspection spring has been designed and produced to have ...

Page 39: ... button to select 4 When PEEL DATA is selected a Select the desired test data with arrow buttons Press the button to select b By pressing the arrow buttons you can view the value at each sampling point within one peel test data c Press the button to escape 5 When VIU DATA is selected a Select the desired test data with arrow buttons b Press the button The test result will be displayed on the scree...

Page 40: ...d in the battery case and that the case and the battery lie parallel to each other If the battery is not level when inserting it will not insert properly 3 After replacing the battery TIME ERROR will be displayed Adjust the date and time as they will be initialized 13 Maintenance 13 1 Battery replacement Remove the screws Top view Side view Lift up Insert further into the back before lifting it up...

Page 41: ...e inlet for the power cord Turn the cap counterclockwise using a flathead screwdriver and remove the fuse holder 2 Set a new fuse to the fuse holder and return it to where it was 13 2 Fuse replacement Remove Install Fuse holder Power cord connector Flathead screwdriver Caution Be sure to use the fuse that meets the specified voltage current type Turn OFF the power switch and unplug the cord before...

Page 42: ...vity adjustment volume 3 Press button and insert a sealed sterilized bag into VIU 4 Verify that the light turns OFF when the sterilized bag is removed and that it turns ON when the sterilized bag is inserted 13 3 VIU photo sensor adjustment Volume adjustment Minimize the sensitivity adjustment volume turn counterclockwise At this time the light is turned OFF Gradually increase the sensitivity adju...

Page 43: ...will decline with the number of use and passage of time We recommend performing calibration every periodically so that you may continue to use the load cell in a better condition For the frequency and cost of the calibration please contact your local dealer When returning the machine for the calibration please also send the tension spring for the daily inspection as well 15 Electric diagram 14 Abo...

Page 44: ...t indicate the machine problem Press the ENTER button to return to the clock display ERROR 58 Load cell error There is more than 3N load applied to the load cell when the test is starting RQ UP QR ORDG LV DSSOLHG WR WKH JULS RQ WKH measurement side Restart the PTT 100V ERROR 59 Motor control error The motor detected overload Check if the foreign object is stuck under the grip on the moving side ER...

Page 45: ...structions Ver 4 03E 45 When ordering spare parts please consult the exploded view diagram spare parts list on the following pages and provide both the part name and code number to your local dealer Exploded View Parts List ...

Page 46: ...46 Rear view Accessories Motor enlarged view 096002D PTT 100V PTT 100V Exploded View ...

Page 47: ... DC motor unit 1 pc 15 560356 Coupling 1N 1 pc 16 560279 Photomicrosensor set with harness 1 set 17 560342 Button cell battery CR 2032 1 pc 18 560343 Inlet 1 pc 20 560345 Fuse holder 2 pcs set 560344 Fuse 250V 2A 2 pcs set 21 560346 Power switch 1 pc 22 560347 DC power unit 1 pc 23 PTT 100V panel sheet 1 pc 24 24068 Rubber feet 4 pcs set 26 560357 Grip guide 1 pc 29 Lens 1 pc Parts Code No Parts n...

Page 48: ...Y7003 DEC 2017 4th Edition PTT 100V Operating Instructions Ver 4 03E Represented by ...

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