409-10083
AMP 3K and AMP 5K Terminating Machines with the SL Starlite CQM
Rev E
19 of 38
Tyco Electronics Corporation
5. MACHINE FAULT CODES
Figure 11 contains a list of fault codes commonly seen on the AMP 3K / AMP 5K Terminating Machines with
SL Starlite CQM.
INDICATOR LIGHTS
(Number of Consecutive
Green Flashes)
INDICATOR LIGHTS
(Number of Consecutive
Yellow Flashes)
MACHINE FAULT
2
--
Guard switch opened while motor was running. Do not open the guard
while the motor is running. Note that this fault is not applicable to all
machines. Refer to Figure 2 to see which machines have or do not have a
guard switch. If the error occurs on a machine without a guard switch,
check to be sure the jumper J4 on the CPU/Motor Control Board assembly
is properly installed.
3
--
Guard switch not closed. Close the guard to close the guard switch. Note
that this fault is not applicable to all machines. Refer to Figure 2 to see
which machines have or do not have a guard switch. If the error occurs on
a machine without a guard switch, check to be sure the jumper J4 on the
CPU/Motor Control Board assembly is properly installed.
4
--
Top Dead Center (TDC) switch fault; machine motion not detected. The
switch was not unmade within the allotted time, 175 ms.
5
--
Top Dead Center (TDC) switch fault: complete machine cycle not detected.
The switch was not made within the allotted time. The allotted time for the
Run mode is 1.5 seconds. The allotted time for Jog mode is six seconds.
6
--
Motor control circuit fault. A bad transistor (PWM IGBT) was detected. The
CPU/Motor Control Board assembly must be replaced.
7
--
Jog Push Button Fault. During power up, the jog button pressed input was
detected.
8
--
Footswitch fault. During power up, the footswitch pressed input was
detected.
9
--
Jog button detection circuit fault; DC bus relay turned on during power up.
The CPU/Motor Control Board assembly must be replaced
10
--
Jog enable input circuit fault was detected. The CPU/Motor Control Board
assembly must be replaced.
11
--
Not applicable to this machine.
12
--
J9 Input fault; Input on during power up. Note that this fault in not
applicable to this machine. If it occurs, the CPU/Motor Control Board
assembly must be replaced.
3
3
Crimp Quality Monitor Not Ready Fault (Refer to Paragraph 4.2,B.)
4
4
Bad Crimp Fault (Refer to Paragraph 4.2,C.)
5
5
Crimp Analysis Fault (Refer to Paragraph 4.2,D.)
6
6
Good Crimp Signal Fault (Refer to Paragraph 4.2,B.)
7
7
Monitor Not Detected (Refer to paragraph 4.2,A.)
Figure 11
