409-10083
AMP 3K and AMP 5K Terminating Machines with the SL Starlite CQM
Rev E
14 of 38
Tyco Electronics Corporation
Install the proper applicator in the quick–change mounting base as follows:
If the machine is equipped with a precision adjustment feature, make sure that the precision adjustment lever has
been returned to the 0" position before installing the applicator. Be sure that the applicator has the proper feed cam
prior to installation.
Applicators from AMP-O-LECTRIC Model K" terminating machine and Model T" terminating machine can be used in
these machines by using a special replacement cam. Refer to Figure 3.
1. Loosen the quick–release T–handle (see Figure 5) and slide the applicator base clamp down.
2. Place the applicator on the quick–change base plate, then slide it back until the two notches in the
applicator base engage the stops at the back of the quick–change base plate. At the same time, guide
the ram post into the ram post adapter.
3. Slide the applicator base clamp UP and re–tighten the quick–release T–handle to secure the
applicator in place.
When using Applicator 567200-2 (originally intended for use with AMP-O-LECTRIC Model K" terminating machine),
loosen the quick-release T-handle, slide down the applicator base clamp, and remove the rear stop located on the left
side of the base plate. Install the rear stop (part number 354561-1), supplied with the air feed kit, at the alternate
mounting position on the base plate. See Figure 5.
4. Set the crimp height and insulation crimp discs so that the letters and numbers on the applicator pad
align with the front pad on the ram post adapter.
5. If the applicator is an air–feed type, connect the airlines to the valves located on the back of the
machine.
Quick Disconnect Coupling 23238-1 is required to run air-feed applicators.
6. Adjust the reel support for side–feed or end–feed product, depending on the applicator being used.
7. Mount the terminal strip guide on the left sheet metal guard for side–feed product, or on the right
sheet metal guard for end–feed product, depending on the applicator being used.
8. Mount the terminal reel on the reel support. Thread the terminal strip through the guard and into the
applicator according to the instruction sheet included with the applicator. If necessary, adjust the
lubricator bowl.
9. Align the product reel to the applicator by adjusting the reel flanges.
10. Close the guard.
The guard door must be closed in order to operate the machine, unless you are in the Jog (With Guards Disabled)
Mode. See Paragraph 4.4,C.
Opening the guard door will not disable Machine-18, -22, -24, and -25.
CAUTION
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DANGER
