TS Industrie Saelen GS/VIPER50DS Operating Manual Download Page 3

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GS/

VIPER

50DS

T A B L E O F C O N T E N T S

INTRODUCTION__________________________________________

SAFETY PRECAUTIONS__________________________________________________

GUARANTEE

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LOCATION OF THE SERIAL NUMBER

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SAFETY

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GENERAL SAFETY AND MEANING OF THE LABELS

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SAFE USE

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SAFE MAINTENANCE

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SAFE TRANSPORTATION

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GENERAL DESCRIPTION AND FUNCTIONS

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OPERATION ____________________________________________________________

STARTING _______________________________________________

CHECKLIST

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STARTING

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STOPPING

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MAINTENANCE___________________________________________

RECOMMENDED LUBRICANTS

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MAINTENANCE INTERVALS

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LUBRICATION POINTS

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OIL LEVEL

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TENSION OF THE METAL BELT

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VERIFICATION BELT AND SLIDING PLATE

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AIR INLETS OF THE ROTOR

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DISASSEMBLY TO REPLACE BLADES AND HAMMER INSERTS

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DISASSEMBLY TO CHECK THE COUNTERBLADES

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ADJUSTMENT OF THE ROTOR BELTS

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MAINTENANCE OF THE HYDRAULIC COUPLING

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ADJUSTMENT OF THE BRAKES

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DESCRIPTION AND MANIPULATION

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DASHBOARD

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TANKS

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SAFETY CAPS

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MAINTENANCE/WORK SWITCH__________________________________________

EMERGENCY STOPS

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INVENTION PATENT _________________________________

6-7

11-12

16-18

25-27

31-32

Summary of Contents for Saelen GS/VIPER50DS

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Page 3: ..._________________________ MAINTENANCE INTERVALS______________________________________________ LUBRICATION POINTS___________________________________________________ OIL LEVEL __________________________...

Page 4: ...___________________________________________________ GENERAL PROBLEM SOLVING_____________________________________ PROBLEM SOLVING CO2 R DUCTION_____________________ SPECIFICATIONS______________________...

Page 5: ...that invention patent the text of which is appended shall be delivered to SAELEN S N S Company FR The delivery produces its effects for a period of twenty years starting on the date of deposit of the...

Page 6: ...erence Please contact your reseller for more information technical data or if you want to order an additional copy of this manual Safety precautions This machine is only suitable for chipping vegetabl...

Page 7: ...ny other materials that may have been mixed with the wastes Always use protection goggles work gloves and protection against noise The machine can in no case be used to transport equipment material or...

Page 8: ...al information please always have with you the serial number of your VIPER 50 shredder TS Industrie manufacturer s plate is on the front left chassis Serial number The serial number is located at the...

Page 9: ...y to a shredder that has been modified out of our workshops and that according to TS Industrie standards would be affected in its operation its safety and its service life This guarantee does not cove...

Page 10: ...avoid injury respect the security measures explained in this manual Before using the plant shredder an owner has the duty of giving the user instructions to operators or eventual employees This equipm...

Page 11: ...xtinguisher within reach in case of need Keep it in a visible place 4 Use appropriate protection equipment Here are a few suggestions but do not limit yourself just to this description Helmet and ear...

Page 12: ...rication point Never open or remove the inspection doors and carters of the cutting parts Attention Grip wheel Never enter the hopper when the engine is running Rotation commands of the conveyor belt...

Page 13: ...ntenance adjustments repairs or un jamming of the machine put the engine in idle speed with the accelerator handle wait till all moving parts have stopped stop the engine 5 Place all controls to neutr...

Page 14: ...fixed after performing maintenance or servicing the shredder 4 Warning Keep hands hair and clothing out of reach of moving parts 5 Install and make sure that all the protectors and all the guards are...

Page 15: ...g backwards AND check that the tow bar s nut joints are secure on a daily basis to prevent jolting which would damage the hitch and tow system and reduce its lifespan SAFE TRANSPORT Wear of the coupli...

Page 16: ...ng of plants and branches up to 6 70 inchs 170 mm in diameter The machine includes the following main components A the chassis B the shredding unit C the engine and its various transmissions D the eva...

Page 17: ...that shreds materials 1 Feed belt and roller They lead the material at con stant speed toward the shredding rotor An anti jam system stops it when the ro tor s speed descends too low jamming at shredd...

Page 18: ...ur cylinder Kubota diesel engine It develops 50 HP at 2900 rpm For any additional information on this engine please refer to the manufacturer s manual The outlet shaft is equipped with a pulley activa...

Page 19: ...n in forward drive FEEDER STOP COMMAND 1 Push the red handrail to stop the feed roll er the handrail can be locked in pulled position and in pushed position REVERSE RUN COMMAND 1 To make the feed roll...

Page 20: ...as to keep the machine in good condition The following points should be checked before using the machine 1 Is the machine sufficiently lubricated according to the lubrication plan indicated in the us...

Page 21: ...ning the ignition key 4 Slightly accelerate the engine s speed Let the engine s temperature rise 5 Progressively engage the rotor s clutch handle upwards Make sure the cutting rotor is placed in rotat...

Page 22: ...he feed roller and inside the shredder which could jam on the rotor at the next start see advice page 45 2 Put forward the control bar to stop the feed roller and the carousel 3 Progressively bring ba...

Page 23: ...BRICANT 1 Lubricant for the hammers of the rotor You must use a water resistant lubricant of type NLGI grade 2 SAELEN BIOPLEX 2 Lubricant for bearings transmission belts and different organs Use a ver...

Page 24: ...c belt s forward and reverse rollers Lubrication of feeder articulation axis bearings Replacement of hydraulic oil filter the first time and afterward every 500 hours or every 2 years Check of counter...

Page 25: ...s Clean the lubrication holes at the rear of the hammers with a small screwdriver or an air gun Lubricate the 14 hammers lubricant of type NLGI grade 3 compulsory note Do not grease excessively 2 pump...

Page 26: ...POINTS LUBRICATION OF THE FEED ROLLER S BEARING LUBRICATION OF THE TWO BEARINGS OF THE BELT S FRONT ROLLER LUBRICATION OF THE TWO BEARINGS OF THE BELT S REAR ROLLER M A I N T E N A N C E LUBRICATION J...

Page 27: ...GS VIPER50DS LUBRICATION POINTS COUPLER HEAD S BRAKE LINKAGE ADJUSTABLE JOCKEY WHEEL LUBRICATION OF FEEDER ARM S ARTICULATION AXIS M A I N T E N A N C E...

Page 28: ...GS VIPER50DS FEEDER REDUCTION GEAR LEVEL Oil should slightly flow at the cap s orifice HYDRAULIC TANK LEVEL ENGINE S OIL GAUGE to change oil see page 56 M A I N T E N A N C E OIL LEVELS...

Page 29: ...unit s base see photo 1 Retighten the screws A After tension run the belt several times in forward and reverse directions to make sure it remains in line Before tension make sure the belt is well cent...

Page 30: ...atter at the shaft s outlet Regularly check the cleanliness of the three air intakes so as to optimise the ventilation and the ejection of shredded material 2 1 To check the wear of the belt and of th...

Page 31: ...at the manufacture without Loctite at a torque of 16 M Kg 157 N m Use the appropriate wrench that is in good condition to remove them Open the chute as described on previous page Remove the screws fro...

Page 32: ...gear progressively and accelerate up to maximum speed to make sure that no abnormal vibration disturbs the machine s operation Remount sharpened or new blades of identical weight IMPORTANT Sharpening...

Page 33: ...bolts 2 Drive the knife out by sliding it in its housing on either side If the edge is worn out remove the wheel and the mudguard take the counter knife out of its housing and remount it by shifting...

Page 34: ...y an extender To tighten the belts loosen the nut 1 of the tensioner loosen and remove the nut cons 2 of the tension screw move forward the tensioner using the nut 3 After belt tension tighten the nut...

Page 35: ...at needs no special maintenance with a usual functioning Filling Oil level Place the mark 45 corresponding to a filling of 45 vertically to the axe of the coupler Remove the detention stopper for the...

Page 36: ...atch activating the brake cable and the push piston The clearance should be about 2mm To adjust the clearance act on the tightener loosen the nut left hand thread turn the rod till you obtain the desi...

Page 37: ...e D Warning light water temperature E no utility or preheating 8 seconds F Key switch Motor stopped Preheat Start The engine is stopped automatically if warning light C and D indicate a problem Do not...

Page 38: ...e hydraulic oil reservoir including The transparent gas oil reservoir 45 l D E S C R I P T I O N A N D M A N I P U L AT I O N The filler cap 1 Hydraulic filter on return 2 The hydraulic filter suction...

Page 39: ...opening of hoods An inductive pick off 1 placed on the hood s right door The electric contact is made when the magnet 2 fixed on the left door of the hood is approached When you open either one of the...

Page 40: ...un the machine He will be obliged to re toggle the contactor in operating position and close the hoods to be able to start the engine When the engine requires and intervention and it must run with ope...

Page 41: ...ker buttons placed at the top of each side of the feed hopper When they are activated these emergency circuit breakers have two functions 1 stopping the diesel engine 2 instantly stopping the forward...

Page 42: ...4 5 mm The VIPER is equipped with a controller of the rotation of the rotor that is linked to an automat Hence we can prevent the machine from being blocked permanent information about the rotating sp...

Page 43: ...iguration 2 suitable for manipulating mixed materials consisting of branches vegetation and conifers Configuration 3 a higher engine speed to improve ventilation for chipping plants and confers or hea...

Page 44: ...r off contact is engaged Use Keys 1 2 3 to display the requested page Rem push during 1 to 1 5 seconds to change the program 1 2 3 Functioning running time count can only be performed if the chipper s...

Page 45: ...e this sensor checks the rotatino of the rotor If the rotor has not exceeded 60 r mn after this time minimale intervention threshold the sensor will shut the diesel engine down and cut off the electri...

Page 46: ...etween the elements The coupling contains a constant quantity of liquid The mecanical energy of the drive engine is transformed into kinetic energy in the connected wheel pump This kinetic energy is a...

Page 47: ...nds in order to resume chipping In addition to the mentioned environmental advantages the CO2 REDUCTION SYSTEM also makes it possible to increase the life span of all moving parts of the machine diese...

Page 48: ...he yellow button forward feed rol ler engine accelerate CO reduction system and feed roller ad vance are now activate you could release the button start to work The engine will remain accelerate until...

Page 49: ...d during another 15 seconds Setting sensor A inlet at the bottom 0 70 inch The duration of the maximum speed must be determined by the operator The modification is valid as of the next start Four diff...

Page 50: ...e detector The atmosphere contains an impressive number of waves and magnetic fields that sometimes interfere with the presence detector and thus prevent the automatic restart of the engine To prevent...

Page 51: ...GS VIPER50DS EVACUATION SHAFT D E S C R I P T I O N A N D M A N I P U L AT I O N The top part of the discharge chute can be oriented 90 to the left and 90 to the right via the indexer...

Page 52: ...n See page 45 and 46 Turn off the safety Check if the covers are clo sed Check them see p 39 Replace the fuse Load or replace the battery Check the electrical cir cuits Check the valve Reduced engine...

Page 53: ...oil in the tank Set the switch to the work position see p 40 Replace the fuse Loosen the setting wheel on the distributor Check or replace the defect part Check the oil level The rotor will not rotat...

Page 54: ...ds above the hol der Switch off the engine and check at the back of the radar if the en gine is warm and if 10 seconds after making contact the 1st green light is on the 2nd yellow light is on when a...

Page 55: ...l capacity Engine speed Rotor s speed Anti jamming Hydraulic supply Hydraulic capacity Hydraulic pressure Road axle Soundproofing Number of wheels Tyre dimensions Tyre air pressure 170 mm 30m3 4 00 m...

Page 56: ...GS VIPER50DS ENGINE OIL CHANGE HOSE do the oil change hot HYDRAULIC COUPLING...

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Page 63: ...s is defect the feed roll will provide forward rotation in spite of the engine speed Solution The user can shunt this sensor and the VarioStress by working in manual mode but he must remain vigilant a...

Page 64: ...that the product is in conformity with the following European directives 2006 42 EC Directive Machinery 2014 30 EU Directive Electromagnetic compatibility 2016 1628 Directive Emissions 2000 14 EC Dir...

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