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Tritium Veefil TRI93-50-01, Instruction Manual

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Tritium Veefil TRI93-50-01 Instruction Manual Download Page 1

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Electricvehiclefastcharger

 

instructionmanual

Electric vehicle fast charger 

instruction manual

Summary of Contents for Veefil TRI93-50-01

Page 1: ...ium com au T 61 0 7 3129 4389 www tritium com Veefil is a registered trademark of Tritium Pty Ltd 2014 Tritium Pty Ltd Electric vehicle fast charger instruction manual Electric vehicle fast charger instruction manual ...

Page 2: ...nstallation requirements equipment 14 Unpacking installation preparation 16 Fix to ground feed power 18 Wire Commission 1 WORLDWIDE excluding USA 23 Wire Commission 2 USA only 24 Closing checklist 25 Operating Instructions 27 Model TRI93 50 02 DC and AC charging specifications 31 Site configuration fixing 32 Unpacking installation preparation 35 Fix to ground and feed power 36 Operating Instructio...

Page 3: ...ocally at the charger Grounding Instructions This unit is to be connected to a ground ed metal permanent wiring system and an equipment grounding conductor is to be run with circuit conductors and connected to equipment grounding terminal or lead on battery charger Connections to the battery charger shall comply with all local codes and ordinances All pertinent national regional and local safety l...

Page 4: ...is to be grounded to earth at the service equipment or when supplied by a separately derived system at the supply transformer Input Worldwide excluding USA 3ø WYE CONNECTED 230 400V 240 415V 10 50Hz 55kW USA Only 3ø WYE CONNECTED 277 480V 10 60Hz 52kW 1ø 120V 60Hz 250W The Veefil must be connected to a circuit provided with appropriate branch circuit over current protection in accordance with the ...

Page 5: ...nd if not installed and used in accordance with the instruction manual may cause harmful interference to radio communi cations Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Modification warning FCC Part 15 21 In addition the user s manual or instruction manual shall ca...

Page 6: ... position Storage temperature 20 to 45 C 4 to 113 F Handling Only lift the Veefil packaging in its horizontal orientation using a forklift pallet jack or with lifting straps and en gine hoist forklift or crane Check the weight on the delivery documents and ensure the lifting apparatus used is com patible Receipt Check that the crate packaging is in good condition and that the Veefil is not dam age...

Page 7: ... in accordance with the dimen sions and fixing points shown in Figure1 Base plate dimensions See Figure 6 Base template Walls for installation against or near walls or other obstacles Foundation Requirements The foundation must be flat even and the appropriate density for the weight of the Veefil Check the flatness and level of the foun dation and level of the Veefil baseplate prior to fixing Appr...

Page 8: ...40mm flexible conduit or Flexa system Flexa PN 0237 202 036 conduit Flexa PN 5020 037 250 conduit fitting Flexa PN 0333 000 040 sealing washer Flexa PN 0561 000 040 locking ring USA Only Flexa PN 0237 202 036 conduit Flexa PN 5020 056 207 conduit fitting Flexa PN 0331 001 008 sealing washer Flexa PN 0531 000 006 locking ring or 1 1 4 metal locking ring Communications 3G network capability or Ether...

Page 9: ...wn a wall it will enter the Veefil via the back radiator panel on the left hand side as shown in Figure 4 Figure 4 Leave at least 1 metre 3 feet of conduit and wiring from the back left fixing point for installation as shown in Figure 5 Prior to installation the conduit and wiring will require trimming Figure 5 Top view 1 metre 3 feet Overall footprint Baseplate Back left fixing point ...

Page 10: ...ble is kept tidy and close to the Veefil sides at all times Single or back to back carparking bays To service one car bay or back to back car parking bays 500mm 19 6 inches of space is recommended between the car and the Veefil front and back for ease of use Wheel stops installed at 1200mm 4 feet from the centre front and back of the Veef il can achieve this If the Veefil is to be installed with i...

Page 11: ...he bays facing directly out Wheel stops a minimum of 1100mm 3 6 feet from the center front of the baseplate are recommended to ensure enough space between the cars and the Veefil Site Configuration Fixing 1100 WHEEL STOPS SAE Combo Plug Range CHAdeMO Plug Range Top view Figure 7 Do not scale If the Veefil is to be installed with it s back or sides against or near a wall or other obstacle use the m...

Page 12: ...y Ltd 2015 Tritium Pty Ltd Site Configuration Fixing 725 minimum 725 minimum 72 68 160 250 300 All dimensions in mm Do not scale Wall Wall Figure 8 Dimensions walls or obstacles Contact Tritium for installation advice if your minimum measurements are smaller than shown in Figure 8 ...

Page 13: ...tance is observed use the dimensions for foundation positioning in Figure 9 72 68 68 160 160 410 72 300 Figure 9 Back to back units All dimensions shown in mm Do not scale Site Configuration and Fixing Site Configuration Fixing Site configuration servicing A additional space of 700mm 27 5 inches from the center front of the baseplate is required to open the front panel for servicing as shown in Fi...

Page 14: ...a commercial garage repair facility or closer than 6 meters 20ft of an outdoor motor fuel dispensing device The Veefil must be properly installed assembled and commissioned according to these instructions before it is used Prior to Installation contact your supplier to organise commissioning information Supplied with Veefil Blanking plugs are fitted for transport and storage Metric conduit fitting...

Page 15: ... Ltd 5mm Pin Hex Bit tool Socket set Ratchet or adjustable spanner Jointing Cement If Ethernet cable is required use Worldwide excluding USA 20mm flexible conduit USA only Flexa 3 4 conduit DOCUMENT KEY Items shown in orange are parts that require action for that step Installation requirements equipment ...

Page 16: ...e out all crate tubes to disassemble the cardboard crate 2 Lift Veefil to Vertical Securely attach the lifting straps at the top of Veefil to the lifting apparatus and gently raise to a standing position on the shipping baseplate NOTE The Veefil is 2050mm 6 72ft tall on the shipping baseplate Do not use the plug holders to assist lifting the charger at any stage Once upright remove all wrapping Li...

Page 17: ...se cooling hoses which are behind the radiator to com pletely disengage the radiator from the unit Store in a safe place ensuring no damage to cooling hoses for later re assembly 3 Remove front and rear radiator panels Unscrew the 4x security screws and remove them and the washers from both radiator panels using the 5mm Pin Hex bit Pull the radiator panels away from the metalwork frame to remove 4...

Page 18: ...ont of the Veefil In calm conditions it may be possible to keep the front panel connected during commissioning If this is possbile go to page 18 item 5 If in doubt disconnect the front panel see pg 18 item 4 and store in a safe place until the unit is ready to close for use 1 Secure to foundation Lift the Veefil and place onto the prepared foundation and secure If power cabling in conduit is suppl...

Page 19: ...e this is carefully stored to avoid damage or accumulation of debris The wiring diagram is on the inside of the Service Hatch and also in this manual 4 Disconnect front panel There are three points to disconnect 1 Wiring to the top rear panel Squeeze the connector to disconnect 2 Earthing strap Unscrew the bolt on the metalwork Remove the bolt earthing strap and washers 3 Connector B on the HMI pa...

Page 20: ...erior ready for commissioning Seal the con duit into the conduit fitting with Jointing Cement so that no water or debris can enter Use the slots in the rear left channel to cable tie the conduit in place if necessary 6a Fit underground conduit feed in power If your installation has above ground conduit see 6b Remove the blanking plug and replace with supplied conduit fitting and seal Trim the cond...

Page 21: ...exit area If there are more than two conduit hoses possible Ethernet cable in conduit place the largest at the base with the smaller feeding above 7 Trim the rear radiator panel The rear radiator panel provides the exit point for the conduit from the Veefil Cut the three tabs on the lower right hand of the radiator panel to remove the material to open the conduit exit point TAB 1 TAB 2 TAB 3 Fix t...

Page 22: ...g USA 2 USA only The wiring diagram is also available on the inside of the Service Hatch In all cases Use Copper Conductors only Check that the wiring is sitting behind the lower face of the switch gear so they will not interfere with the service cover When completed switch on the breaker and check the interface panel on the front door is cycling through the icons Each icon will be lit in turn on ...

Page 23: ...All wiring WIRING MUST SIT BEHIND THIS SURFACE Thread the wiring as shown through the supplied grey and black ferrite rings All wires go through the first grey ferrite ring Red white and blue wiring goes through the black ferrite ring only Bend the wires to the side of the ferrite rings and up into the connection points ensuring they sit behind the lower surface of the switch gear to avoid interfe...

Page 24: ...rough the black ferrite ring only Bend the wires to the side of the ferrite rings and up into the connection points Check that the wiring is sitting behind the lower face of the switch gear so they will not interfere with the service cover Trim the wires leaving a minimum of 300mm 12 inches exposed and thread them as shown through the supplied grey and black ferrite rings All wires go through the ...

Page 25: ...ehind the lower face of the switch gear 3 Attach Service Hatch over Service Cover Check the gasket has not been damaged or soiled If using a power drill to fasten the nuts ensure the correct torque setting of no greater than 1 0 Nm 8 75lb in If using hand tool fasten until resistance felt Do not over tighten 4 Attach radiator Angle the radiator and rest on the base plate Re connect the four way co...

Page 26: ...n the following order Star washer lug at tached to earthing strap spring washer and fasten to the metalwork with the bolt 3 Connector B on the HMI panel Plug in Connector B 1 2 3 7 Attach front panel Gently place the front panel on the top hook ensuring the panel sits outside the fastening brackets Sit on the radiator panel and check the top hook is engaged It will hold in position Secure with the...

Page 27: ...anel has icons and buttons to prompt selection and control the charging session and the lower half of the panel shows charging information The interface will guide you through charging your vehicle by highlighting icons and buttons that are relevant at each stage of the charging session At certain times you will also have audio feedback to assure you that certain functions have succeeded Different...

Page 28: ...hould be returned to the plug holder 7 Not in Service Icon will light up when the charger is not in service 8 Locked symbol Lit when a charging session is in progress and the interface panel is locked 9 Charging indicator Will glow when a charging session is in progress 10 LED information displays Displays minutes battery percentage during charge kilowatts delivered fee charged Using the Veefil fa...

Page 29: ...g session touch your card to the ACTIVATION icon to unlock the interface and press STOP The APP or SMS may also have this functionality 2 Activation MIN kWh STOP MAX 50 START SMS APP At this stage the ACTIVATION icon and the STOP button will be highlighted Touch your access card to the ACTIVA TION icon for about 3 seconds or use your APP or SMS You will hear a repeat ing pip sound whilst authentic...

Page 30: ...f the charging session is complete the charging plug and interface will unlock and the interface will display proceed to RETURN PLUG TO CHARGER 5 Return plug to charger MIN kWh STOP MAX 50 START SMS APP The charging session is complete and RETURN PLUG TO CHARGER is highlight ed The numerical display will show the completed charge session information If appropriate a fee may also be shown at this s...

Page 31: ...duit including the ethernet link if used In general all conductors occupy ing the same conduit shall have an insula tion rating equal to at least the maximum circuit voltage applied to any conductor within the conduit Required equipment Lifting apparatus Crate and charger weigh 230kg the Veefil fast charger alone weighs 205kg Ensure lifting apparatus is sufficiently rated Conduit 63mm flexible con...

Page 32: ...vided from an underground foundation it enters the Veefil through the baseplate conduit hole as shown in Figure A and Figure B When preparing the foundation allow approximately 1500mm of conduit and wiring from the foundation surface as shown in Figure C Figure B Site configuration fixing 270 63mm conduit hole Fixing point holes Grounding conductor hole Ethernet cable hole Overall Dimensions Basep...

Page 33: ...or down a wall it will enter the Veefil via the back radiator panel on the right hand side as shown in Figure D Figure D Leave at least 1500mm of conduit and wiring from the back left fixing point for installation as shown in Figure E Prior to installation the conduit and wiring will require trimming Figure E Top view 1500mm Baseplate Back left fixing point Site configuration fixing Model TRI93 50...

Page 34: ...m Pty Ltd Figure F outlines the minimum spacial requirements for installation operation and servicing All measurements are taken from Veefil fixing holes Site configuration fixing 725 1200 160 1500 300 Wall Wall Figure F 1000 Wall Service Technician Service Technician Veefil Front Model TRI93 50 02 ...

Page 35: ...the shipping base to disengage Open the crate and raise the Veefil to standing as per all models 1 Remove both radiator panels Unscrew the 4x security screws and remove them and the washers from both radiator panels using the 5mm Pin Hex bit Pull the radiator panels away from the metalwork frame to remove FRONT VIEW REAR VIEW Unpacking installation preparation Model TRI93 50 02 ...

Page 36: ... wiring through into the interior ready for commissioning Seal the conduit into the fitting with Jointing Cement 1 Secure to foundation Lift the Veefil and place onto the prepared foundation and secure If power cabling in conduit is supplied from underground feed through the baseplate conduit hole 2a Open AC box Fit underground conduit feed in power Using the key provided unlock and open the door ...

Page 37: ...r radiator panel The rear radiator panel provides the exit point for the conduit Cut the three tabs on the lower right hand of the radiator panel to remove the material to open the conduit exit point TAB 1 TAB 2 TAB 3 4 Replace rear radiator Replace the rear radiator panel with washers and security screws Ensure the conduit fits in the cut out and the four fixing screws easily engage Model TRI93 5...

Page 38: ... is cycling through the icons Each icon will be lit in turn on the interface panel Finally close and lock the door to secure the Veefil ready for use Contact your supplier to run through the diagnostic testing to commission the unit CAUTION Wiring and commissioning the charger is to be done by qualified electrical person nel only Connect as shown in this wiring diagram Use Copper Conductors only E...

Page 39: ...s DC and AC charging this button toggles between the charge states when both plugs are actively charging 4 Start Push to start the charging session 5 Stop Push to stop the charging session 6 Return Plug to Charger Icon flashes to indicate that the charging session is complete and the plug should be returned to the plug holder 7 Not in Service Icon will light up when the charger is not in service 8...

Page 40: ... of debris dust dirt on or around the unit Wipe surfaces with a soft cloth dampened with water or use alcohol based cleaner for harder to re move marks Do not spray with high pressure cleaning hoses or use abrasive chemicals Maintenance Checklist 1 Surfaces 2 Metalwork 3 Interface Panel 4 Plug Holders Ensure there is no debris inside the plug holders 5 Plug Plates Check the stainless steel plug pl...

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