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Trane AM4A0A18S11SA Series, Installation, Operation And Maintenance Manual

The Trane AM4A0A18S11SA Series is a high-quality air conditioning unit designed for optimal comfort and efficiency. To ensure proper installation and long-term performance, it is essential to refer to the comprehensive "Installation, Operation, and Maintenance Manual." Download this manual for free from manualshive.com to maximize your product experience.

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CLCH-SVX07C-EN

7

Start-Up 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  102

Pre-Startup Checklist 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  102

General Checks 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  102

Fan-Related Checks 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  103

Coil-Related Checks 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  103

Motor-Related Checks 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  104

Unit Operation 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  104

Calculate Motor Voltage Imbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  105
Tension the Fan Belt  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  106
Determine Fan Speed  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  107
Align Fan and Motor Sheaves   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  108
Check Multiple Belts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  108

Airflow Measuring Systems 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  109

Traq™ Dampers   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  109
Fan Inlet Airflow Measuring System  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  114
Wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  114
Transmitter Calibration  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  114
Constant Factor K   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  115

External Insulating Requirements 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  117

Troubleshooting 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  118

Routine Maintenance 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  120

Maintenance Checklist 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  120

Air Filters 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  121

Throwaway Filters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  121
Permanent Filters   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  121
Cartridge or Bag Filters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  121

Drain Pans 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  121

Fans 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  122

Inspecting and Cleaning Fans   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  122
Bearing Set Screw Alignment   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  123
Fan Bearing Lubrication  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  123
Motor Bearing Lubrication  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  124
Fan Motor Inspection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  124

Coils 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  124

Steam and Water Coils  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  124
Refrigerant Coils   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  125

Coil Winterization 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  126

Type D1, D2, WL, LL, UA, UW, UU, W, P2, P4, P8, WD, 5D, and 5W Coils  . 
127
Moisture Purge Cycle   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  127
Cleaning Non-Porous Surfaces   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  127
Cleaning Porous Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  128

Summary of Contents for AM4A0A18S11SA Series

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Page 5: ...e and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags stickers and labels that are attached to the equipment Installation Operation and Maintenance Performance Climate Changer Air Handlers Indoor and Outdoor Unit Sizes 3 120 May 2011 C...

Page 6: ...uirements for handling reclaiming recovering and recycling of certain refrigerants and the equipment that is used in these service procedures In addition some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants Know the applicable laws and follow them Ultraviolet UV Germicidal Irradiation Lights The United States Environ...

Page 7: ...y C band ultraviolet light is known to severely damage polymer plastic materials and poses a personal safety risk to anyone exposed to the light without proper personal protective equipment could cause damage to eyes and skin Polymer materials commonly found in HVAC equipment that may be susceptible include insulation on electrical wiring fan belts thermal insulation various fasteners and bushings...

Page 8: ...ntifies the type of section and functional components customer tagging information the unit serial number the unit order number the build section position for installation and the unit model number Note The unit serial number and order number is required when ordering parts or requesting service for a Trane air handler Figure 1 Performance air handler section nameplate Agency listings and or agenc...

Page 9: ...ghts 16 Service Clearances 16 Fans Motors 23 Starter VFD Weights 23 Motor Weights 23 Installation Mechanical 24 Lifting and Rigging 24 Remove Shipping Tie Downs 24 General Lifting Considerations 25 Lifting Inlet and Exhaust Hoods and External Pipe Cabinet Chase 27 Forklifting Considerations for Indoor Units Size 3 30 28 Unit Placement and Assembly 28 Unit Placement 29 Unit Assembly 30 Ceiling Susp...

Page 10: ...ening Duct Installation 73 Discharge Plenum Connections 75 Bellmouth Discharge Connections 75 Traq Damper Connections 76 External Face and Bypass Connections 76 Other Connections 78 Coil Piping and Connections 79 General Recommendations 79 Drain Pan Trapping 80 Steam Coil Piping 81 Water Coil Piping 83 Refrigerant Coil Piping 85 Liquid Lines 86 Suction Lines 87 Examples of Field Installed Evaporat...

Page 11: ...ation 114 Constant Factor K 115 External Insulating Requirements 117 Troubleshooting 118 Routine Maintenance 120 Maintenance Checklist 120 Air Filters 121 Throwaway Filters 121 Permanent Filters 121 Cartridge or Bag Filters 121 Drain Pans 121 Fans 122 Inspecting and Cleaning Fans 122 Bearing Set Screw Alignment 123 Fan Bearing Lubrication 123 Motor Bearing Lubrication 124 Fan Motor Inspection 124 ...

Page 12: ...8 CLCH SVX07C EN Ultraviolet UV Light Maintenance 128 Cleaning the Bulbs 129 Replacing the Bulbs 129 Disposal of Bulbs 130 ...

Page 13: ...ge plenums face and bypass sections UL approved electric heat sections humidifiers mixing boxes moisture eliminator sections exhaust dampers controls blenders and airflow monitoring stations For more information refer to the following documents available from your local Trane sales engineer CLCH PRC015 EN Performance Climate Changer air handler catalog CLCH PRC016 EN Performance Climate Changer ai...

Page 14: ...hrough your local Trane sales office For a more in depth understanding of controls refer to the following manuals For programmable MP580 controllers CNT SVP01A EN For hardware installation CNT SVN01A EN For Trane TR200 Drives BAS SVX19A EN Wiring WARNING Proper Field Wiring and Grounding Required All field wiring MUST be performed by qualified personnel Improperly installed and grounded field wiri...

Page 15: ...not damaged Inspect the interior of each section for any internal damage Note Concealed damage must be reported within 15 days of receipt Inspect the coils for damage to the fin surface and or coil connections If the unit was ordered with factory mounted controls locate all sensors Note Items that cannot be factory mounted should ship inside the control enclosures or should be packaged inside the ...

Page 16: ...ion describing the damage on the freight bill Take photos of the damaged material if possible 2 Report all claims of shipping damage to the delivering carrier immediately and coordinate carrier inspection if necessary Note Do not attempt to repair the unit without consulting the delivering carrier 3 Notify your Trane sales representative of the damage and arrange for repair Note Do not attempt to ...

Page 17: ...ill be installed indoors However when outdoor storage is necessary several things must be done to prevent damage Note Keep the equipment on the original wooden blocks skid for protection and ease of handling Select a well drained area preferably a concrete pad or blacktop surface Place the unit on a dry surface or raised off the ground to assure adequate air circulation beneath the unit and to ass...

Page 18: ...h all national and local electrical codes If the unit integral base frame ceiling suspension provisions are not used the installer contractor must provide a ceiling suspended mounting frame designed to support the length width and weight of the entire air handling unit See Ceiling Suspension for Indoor Air Handlers Sizes 3 57 on page 30 for more information Rooftop curb mounted units must be seale...

Page 19: ...pport members 6 Install 2 inch thick boards or rigid insulation around the curb 7 Install cant strips around the curb 8 Bring field supplied roofing felt up to the top of the curb nailing strips Nail felt into place 9 Install field supplied flashing under the lip of the curb flanges and over the felt Apply sealant to the four corners Caulk all joints between the curb and the roof Attach the gasket...

Page 20: ...48 52 56 58 58 D external starter or VFD 61 61 61 61 61 61 61 61 64 64 64 64 64 64 64 64 64 64 64 D internal starter or VFD 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 E fan 48 48 48 48 51 54 58 61 60 66 66 66 70 77 77 93 93 101 101 F gas heat Ext Vestibule N A N A 89 90 108 100 100 105 115 115 118 136 140 156 156 170 179 180 N A F gas heat Int Vestibule N A N A 56 63 74 79 84 84 92 9...

Page 21: ...110 69 124 26 139 53 161 09 171 37 179 37 198 37 224 08 247 88 Long bag 30 in 36 00 41 00 41 00 44 00 42 50 42 50 42 50 44 00 50 25 46 00 46 00 133 38 174 65 187 12 219 08 237 62 268 97 283 79 306 36 369 18 379 56 415 84 Front load 2 in or 4 in flat cartridge or HEPA 40 00 40 00 40 00 40 00 40 00 40 00 40 00 40 00 40 00 40 00 40 00 198 25 220 89 244 19 268 72 292 11 320 14 333 11 370 55 401 66 433...

Page 22: ...14 48 423 00 442 03 463 11 486 63 Diffuser 10 00 10 00 10 00 14 00 14 00 14 00 14 00 14 00 14 00 19 00 19 00 53 76 63 14 68 53 90 94 100 86 116 94 121 90 129 34 143 02 185 04 199 78 Discharge plenum7 Horizontal 34 00 34 00 34 00 36 00 36 00 36 00 36 00 36 00 34 00 46 00 46 00 150 01 185 36 196 57 230 30 251 17 270 87 284 72 307 99 376 33 367 37 404 25 Vertical 36 00 41 00 41 00 44 00 42 50 42 50 4...

Page 23: ... 7 80 8 91 9 99 5 105 1 110 3 121 3 127 6 142 1 Diagonal economizer for outdoor unit 45 50 49 00 49 50 48 00 53 00 53 00 56 50 52 00 62 50 57 00 62 50 203 89 247 13 270 83 289 91 348 65 378 29 425 94 431 12 554 51 565 16 689 49 Exhaust damper section for outdoor unit 19 00 19 00 19 00 19 00 19 00 19 00 19 00 19 00 19 00 19 00 19 00 91 70 103 30 109 30 121 00 136 07 147 60 155 50 163 30 178 90 188 ...

Page 24: ...00 19 00 19 00 19 00 19 00 19 00 397 10 430 77 482 70 540 44 700 68 779 12 862 09 908 32 Long bag 30 in 37 25 37 25 37 25 37 25 37 25 37 25 37 25 37 25 525 02 570 65 637 71 692 97 894 76 971 09 1061 74 1125 66 Front load 2 in or 4 in flat cartridge or HEPA 40 00 40 00 40 00 40 00 40 00 40 00 40 00 40 00 636 18 676 08 763 56 806 39 1031 28 1121 46 1250 59 1368 55 Front load Short Bag 45 00 45 00 45...

Page 25: ...st available VFD 24 50 24 50 24 50 24 50 24 50 24 50 24 50 24 50 574 55 596 53 631 20 644 75 782 62 804 08 854 88 920 24 Diffuser 24 50 24 50 24 50 24 50 27 50 37 25 37 25 37 25 365 56 389 25 428 01 445 57 664 01 809 34 876 54 955 28 Discharge plenum7 Horizontal 48 00 48 00 48 00 48 00 49 00 54 00 60 00 60 00 474 26 511 01 570 20 594 26 773 17 810 80 891 34 989 20 Vertical 63 75 63 75 68 50 n a n ...

Page 26: ... 429 90 452 10 502 40 565 70 Diagonal economizer for outdoor unit 75 00 83 00 72 00 75 50 83 00 86 00 93 00 93 00 973 26 1100 52 1168 76 1266 21 1722 26 1919 94 2289 68 2494 18 Exhaust damper section for outdoor unit 22 40 22 40 22 40 22 40 22 40 22 40 22 40 22 40 351 40 379 60 425 10 443 70 587 70 616 90 681 10 760 20 Hoods Side inlet hood add to width for diagonal economizer 27 75 27 75 29 50 33...

Page 27: ...weights represent the largest available starter 2VFD weights include transformer distribution block and enclosure Table 7 Approximate motor weights pounds Motor Type Motor RPM Horsepower 3 4 1 1 1 2 2 3 5 7 1 2 10 15 20 25 30 40 50 60 75 100 125 Energy efficient ODP EEOP 1800 24 29 NEMA Premium ODP HEOP 1200 6 pole 39 77 91 147 126 249 300 375 443 594 667 NEMA Premium TEFC HETC 56 96 109 148 185 3...

Page 28: ...t sizes 3 30 is available through the fan section access door or opposite drive side plug panel See Figure 5 Remove the bolt This will release the isolator and make it possible to remove the pipe or spacer Replace plug panel if applicable Note For outdoor air handlers after isolator tie down is removed remove the paper backing from the butyl tape around plug panel perimeter prior to replacing plug...

Page 29: ...e until unit is ready to set Do not move unit or subassembly without the skid in place as shipped from the factory Premature skid removal could result in equipment damage Before preparing the unit for lifting estimate the approximate center of gravity for lifting safety Because of placement of internal components the unit weight may be unevenly distributed with more weight in the coil and fan area...

Page 30: ...ways rig subassemblies or sections as they ship from the factory Never bolt sections together before rigging Make the loop of the sling parallel to the direction of airflow if possible When hoisting the unit into position use the proper rigging method such as straps slings spreader bars or lifting lugs for protection and safety Use all lifting lugs provided For unit sizes 3 to 120 with integral ba...

Page 31: ... Heavy Objects Always place assemble and suspend modules subassemblies one at a time Placing assembling and or suspending more than one module subassembly at a time could result in death serious injury or equipment damage See Figure 7 and Table 8 for lug hole sizes Figure 7 Lug holes Table 8 Lug hole sizes Section Location Unit Size Width Height Unit Lug Hole Size Indoor 3 30 0 88 1 38 Indoor 35 5...

Page 32: ...fted from the proper end identified by the lifting label on the unit A lifting crane or other means should be used for larger units where forks cannot extend under both base rails Unit Placement and Assembly If the air handler ships in subassemblies or in individual sections some assembly is required including Ceiling suspended indoor unit assembly see See Ceiling Suspension for Indoor Air Handler...

Page 33: ...bmittals and unit tagging for correct placement of all sections If there are any discrepancies between the submittals and the unit tagging contact your local Trane representative before proceeding Following the order of the sections on the unit submittals and tagging individually place each unassembled section or subassembly in the appropriate installation location Note Prior to placing fan sectio...

Page 34: ...d Provided Mounting Frame WARNING Heavy Objects If a field provided mounting frame is used for ceiling suspension the installer contractor must provide a ceiling suspended mounting frame designed to support the length width and weight of the entire air handling unit Failure to use proper mounting frame structural channels and hangers could result in unit falling from its mounting location which co...

Page 35: ...ies will have base frame shipping splits and base frame lifting lugs When using the base frame for ceiling suspension Suspend the unit on both sides of the unit at each shipping split lug as well as the four corners of the unit see Figure 15 See Figure 7 and Table 8 on page 27 for lug hole sizes Bolt shipping splits together Note The hanger rods must extend through the bottom of the base lug It is...

Page 36: ...sketing applied to one of the mating surfaces and hardware to bolt the sections together The gasketing for section to section joints is a closed cell foam with adhesive backing To assemble the unit 1 Locate the mounting hardware and gasket material 2 All shipping supports and crating on the face of the sections must be removed and discarded to permit proper fit up and sealing of the surfaces Remov...

Page 37: ...gure 17 Coil section to downstream section bolt up with splash guard shown for sizes 3 30 Figure 18 Stacked unit assembly shown for sizes 3 50 Butyl Tape 0 380 in T x 0 380 in W Gasket 0 375 in T x 0 750 in W Gasket 1 00 inches T x 4 00 inches W ...

Page 38: ...to section quick connects 4 If the unit is equipped with factory mounted controls move adjacent subassembly within six inches and fasten quick connects where the sections bolt together see Figure 19 Note Reference the appropriate controller manual for more details on the installation of units with factory mounted controls Use 2 x 4 inch wood to protect hands from accidental pinching Figure 20 Wedg...

Page 39: ...nit only Figure 22 Adjust height of roof by adjusting vertical channels At the center widthwise of the unit measure the height of each adjacent subassembly and verify that the subassembly with the overlap sheet metal is higher than the mating subassembly roof If it is not adjust the height of either subassembly by loosening the screws in the vertical channels or component structure and adjust the ...

Page 40: ... 30 At the center widthwise of the unit measure the height of each adjacent subassembly and verify that the subassembly with the overlap sheet metal is higher than the mating subassembly roof If it is not adjust the height of either subassembly by lossening the screws in the vertical channels or component structure and adjust the height of the roof Loosen screws along width of unit for roof height...

Page 41: ...pping section comes together 12 Use straps and come alongs to compress the gasketing and pull the sections together along the height of the unit Figure 25 Wedge block attachment used for sizes 66 120 only Wedge block Rod 0 500 13 x 10 50 thd Bolt 0 500 13 x 10 in hex machine bolt fully threaded zinc plated Washer 0 656 id x 0 312 od Lifting lugs Nut 0 500 13 hex flange HW Nut 0 500 13 hex mach Was...

Page 42: ...g a powered impact gun and taking care not to strip the screws Outdoor air handlers will ship with a seam cap that is to be installed over the section to section seams Factory supplied butyl tape must be applied over the seam prior to seam cap being applied See Figure 26 Figure 26 Section to section seam cap installation See detail Seam cap Butyl tape ...

Page 43: ...shipping split corner and end of unit perpendicular to airflow after sections are set in final position see Figure 27 Be sure to compress the gasketing to ensure a good air seal between the upper and lower sections Figure 27 Stacked unit hardware X25020634020 Screw 10 16X 0 75 in Sheet Metal Hex Head Qty 3 X25240049010 Screw 313 18X0 875 in Sheet Metal Hex Head Qty 4 ...

Page 44: ...oof panels overhang at the side the unit Bend joint strip over roof panel and use two number 10 sheet metal screws one in each roof panel to secure joint strip Trim the roof joint strip to insure that it does not protrude more than 1 16 inch beyond outdoor roof overhang see Figure 28 Pipe Cabinet Installation 1 After air handler is completely installed and checked for accuracy of level and square ...

Page 45: ... See Figure 29 5 Lift cabinet into place on to pipe cabinet curb 6 Slide pipe cabinet tight up against the sidewall of the air handler 7 Check pipe cabinet side walls to ensure they are plumb 8 Apply a bead of caulk along the corner between the pipe cabinet and air handler wall prior to installing connecting angle Figure 29 Pipe cabinet installation Butyl tape ...

Page 46: ...the angles are shipped attached to the hood but will need to be connected to the air handler by the installing contractor See Figure 31 Note It is required that the hoods be sealed to the unit using factory provided butyl caulk tape Figure 30 Pipe cabinet TOP VIEW A DETAIL A DETAIL B See Detail B AHU Pipe Cabinet Ribbed Butyl tape Screw 10 16 x 750 self driller Pipe cabinet outer roof Slots provid...

Page 47: ... to handle the return air and is larger than the unit on the second level secondary unit which is designed to handle outside air Factory designed unit support brackets are provided with all factory approved dual path SDUs or winterizer air handlers A horizontal SDU winterizer dual path air handler incorporates a horizontal supply fan on the first level with a top opening in the primary unit that a...

Page 48: ...te Black unit support brackets ship pre installed on the primary larger unit section 2 Apply gasket in direction of airflow between the black unit support brackets to the roof of the primary unit See Figure 32 The gasket needs to be placed such that it will be directly under the integral base frame of the secondary smaller unit to be stacked on top The secondary unit will be centered along the wid...

Page 49: ... brackets 5 Install screws as shown in Figure 34 inserting the appropriate screws using a powered impact gun and taking care not to strip the screws 6 Remove the secondary unit lifting lugs one at a time and reinstall screws after sections are set in final position Figure 33 Place secondary unit on black unit support brackets Figure 34 Install screws using powered impact gun Center of units Second...

Page 50: ...r Handler Assembly To assemble dissimilar unit sizes in a vertical SDU winterizer configuration 1 Apply gasketing to the mating surface of the secondary unit see Figure 35 Figure 35 Apply gasketing to mating surface of secondary unit Airflow Gasket 1 0 inches T x 1 0 inches W ...

Page 51: ...t support brackets see Figure 33 p 45 The secondary unit must be centered on the primary unit between the black unit support brackets 4 Install trim angles as shown in Figure 37 inserting the 10 16 x 3 4 inch self drilling screws using a powered impact gun and taking care not to strip the screws Figure 36 Apply gasketing to the mating surface of the primary unit Figure 37 Install trim angles Gaske...

Page 52: ...ttach covers 5 Secure conduit Figure 38 External raceway Cut zip ties Step 1 Match connector numbers LV side Match connector colors HV side High voltage HV stacked harness Low voltage LV stacked harness Step 2 Verify if conduit is 1 inch or 2 inch for stacked harness Use for 1 inch stacked raceway conduit Use for 2 inch stacked raceway conduit requires removal of knockout Cover Conduit Step 3 Wrap...

Page 53: ...s in the filter track If using filters supplied by another manufacturer filters should be purchased with a 7 8 inch header In some cases it may be necessary to gasket other manufacturers filters to ensure a good air seal Filters should be installed when the unit is set This will protect internal components such as the heating and cooling coils Final Filter Section A final filter section should not...

Page 54: ...ilure to disconnect power before servicing could result in death or serious injury Figure 40 Filter block off placement To install filters 1 Disconnect the power to the unit 2 Open the filter section access door 3 Slide the filters into the tracks Note Bag filters must be installed with the pleats in the vertical plane 4 The block off is permanently installed and will create a seal when the access...

Page 55: ...7 ft 16 25 25 25 1 Size 21 16 16 16 33 33 ft Size 25 25 16 25 25 1 16 16 16 16 16 50 00 ft Size 35 25 25 25 20 1 16 16 16 16 16 16 63 33 ft Size 30 16 20 16 16 16 16 16 20 20 25 4 5 56 67 ft Size 40 20 16 20 20 25 3 5 20 16 16 16 16 16 70 00 ft Size 50 20 20 20 20 20 20 20 1 5 20 20 20 20 20 100 00 ft Size 3 16 25 2 5 16 5 56 ft Size 4 16 20 20 16 8 89 ft 20 20 Size 8 20 6 5 20 11 11 ft Size 10 25...

Page 56: ...es 57 120 Size 57 20 20 1 5 20 20 20 20 20 20 20 20 20 20 100 00 ft Size 66 20 16 5 20 20 20 20 20 20 20 20 20 20 20 113 33 ft Size 80 16 5 20 20 20 20 20 20 20 20 20 20 20 20 20 20 151 11 ft Size 100 20 25 25 25 25 25 25 5 20 20 20 20 20 20 20 166 67 ft Size 120 20 25 3 20 20 20 20 20 20 20 25 25 25 25 25 25 194 44 ft ...

Page 57: ...2 8 00 ft Size 10 20 20 6 45 24 12 8 67 ft Size 12 12 20 20 20 20 3 7 24 24 15 3 12 33 ft Size 14 24 1 2 12 20 24 20 20 8 24 24 13 44 ft Size 17 20 20 24 24 20 1 2 18 89 ft 20 24 5 2 24 24 24 Size 21 22 00 ft 24 20 20 12 24 24 5 2 Size 25 26 00 ft 12 20 18 7 20 20 11 1 Size 30 24 24 24 20 20 20 28 22 ft Size 35 24 20 20 12 24 24 24 1 6 34 67 ft Size 40 24 24 24 2 5 24 24 24 12 36 00 ft Size 50 12 ...

Page 58: ...r unit sizes 57 100 Size 57 24 24 24 24 3 5 24 24 24 24 60 00 ft Size 66 20 24 20 20 20 24 24 24 24 18 5 66 67 ft Size 80 24 24 6 9 24 24 24 24 24 24 24 12 88 00 ft Size 100 12 20 24 1 7 24 24 24 24 24 24 24 24 24 8 9 20 20 20 20 20 20 12 111 33 ft Size 120 24 24 1 2 12 24 24 24 24 24 24 24 24 24 12 12 8 134 00 ft ...

Page 59: ...0 20 20 1 25 25 16 9 72 ft Size 12 16 16 20 20 20 2 5 13 33 ft Size 14 20 3 16 16 20 25 14 44 ft Size 17 20 20 24 24 20 18 89 ft 16 25 25 25 25 1 16 20 20 20 Size 21 21 53 ft 24 20 20 12 16 24 24 4 20 20 20 Size 25 27 11 ft 12 24 17 5 20 20 24 24 16 1 5 Size 30 30 44 ft Size 35 24 20 25 25 25 20 1 20 16 24 24 24 37 22 ft Size 40 20 16 20 20 20 20 25 3 5 20 40 83 ft Size 50 16 25 20 25 25 25 25 25 ...

Page 60: ...cement for unit sizes 57 120 Size 57 20 25 16 20 20 25 25 25 20 1 5 63 33 ft Size 66 20 24 20 20 20 24 24 24 24 16 5 75 56 ft Size 80 20 16 5 24 24 24 24 24 16 5 12 20 20 20 85 56 ft Size 100 20 25 20 20 20 20 25 25 25 25 25 5 104 17 ft Size 120 25 20 25 25 25 20 20 20 20 20 20 20 16 2 122 22 ft ...

Page 61: ... 75 24 24 3 63 24 00 ft Size 26 9 25 24 24 24 24 24 24 00 ft 6 63 Size 30 6 75 24 24 24 5 24 24 12 28 00 ft 24 24 Size 31 24 24 24 12 7 63 Size 36 24 24 3 63 24 24 24 24 30 00 ft 36 00 ft 6 63 6 63 Size 35 24 24 24 12 24 24 12 11 5 34 00 ft 38 Size 50 12 24 24 24 88 24 24 24 24 50 00 ft 8 88 Size 40 24 24 12 24 24 24 24 12 38 38 00 ft Size 41 24 24 24 3 63 24 24 24 24 46 00 ft 1 Size 14 24 7 63 24...

Page 62: ...00 12 24 24 24 24 24 5 75 24 24 24 24 24 1 13 106 00 ft Size 120 24 24 9 125 12 24 24 24 24 24 24 24 24 24 1 13 124 00 ft Size 66 10 13 24 24 24 24 24 24 24 3 75 24 12 66 00 ft Size 80 24 24 3 75 24 24 24 24 24 24 24 12 1 86 00 ft Size 57 24 24 24 24 88 24 24 24 24 60 00 ft 6 63 Size 50 24 24 24 12 5 24 24 24 54 00 ft 24 1 ...

Page 63: ...t Size 10 24 24 8 25 30 10 00 ft Size 12 30 24 24 13 25 10 00 ft Size 14 24 18 75 30 24 10 00 ft 12 30 2 125 24 24 24 Size 21 21 00 ft Size 17 12 24 30 6 75 14 00 ft 24 6 24 30 6 30 24 24 30 12 2 13 Size 25 24 00 ft 30 24 24 3 63 Size 30 30 24 28 00 ft Size 35 30 30 24 30 30 4 13 9 30 00 ft 24 24 24 9 Size 40 24 30 24 6 30 30 12 24 24 24 30 4 0 37 00 ft Size 50 12 30 24 24 5 0 30 30 24 46 00 ft 24...

Page 64: ...ilters sizes 57 120 Size 57 24 30 24 24 5 0 30 30 24 57 00 ft Size 100 12 30 30 30 24 2 75 24 24 24 24 24 102 00 ft Size 120 24 5 63 12 30 30 30 119 00 ft 24 24 24 24 24 24 Size 66 30 24 24 24 30 30 1 38 30 12 66 00 ft Size 80 12 30 1 38 24 24 24 30 30 30 12 76 00 ft 24 24 24 24 24 6 6 ...

Page 65: ...ry provided isolation is to be used Adjusting the Isolators Note For additional information regarding the safe discharge of capacitors see PROD SVB06A EN Once the shipping tie downs are removed and the internal isolation is released it may be necessary to adjust the isolators to achieve the proper operation height of the fan and motor isolation base Minimum required clearances are listed in Table ...

Page 66: ...eel concrete anchors attached to unit base rails Quantity 2 anchors at AHU ends quantity 1 at each side Quantity 2 anchors at AHU unit splits quantity 1 at each side staggered 2 inch minimum anchor embedment 4 3 8 inch minimum distance to the nearest edge 4 inch minimum concrete slab thickness Steel dunnage steel curb 3 8 inch diameter ASTM A325 or SAE grade 5 bolts attached to unit base located a...

Page 67: ...h functional section is difficult then spacing between each anchor can be no longer than 46 inches Lifting lugs can be used as locations for anchoring the unit For locations that do not have lifting lugs additional anchors need to be installed at the construction site Anchor selection meets or exceeds IBC 2000 2003 2006 and 2009 compliance requirements Special Inspection per IBC Section 1704 is re...

Page 68: ...on Traq damper only Parallel airfoil damper linked to parallel airfoil damper Opposed airfoil damper linked to opposed airfoil damper Standard Traq linked to airfoil damper Standard Traq linked to standard Traq damper 3 9 00 6 40 18 00 n a n a 10 30 7 70 19 30 36 00 4 13 10 9 30 36 00 18 00 18 00 14 90 11 20 37 90 72 00 6 17 10 12 20 36 00 18 00 18 00 19 60 14 70 38 40 72 00 8 23 30 16 60 54 00 18...

Page 69: ...6 00 72 00 160 1 No Yes 80 28 00 2 37 50 75 00 160 1 No Yes 100 28 00 3 37 50 112 50 160 1 No Yes 120 24 00 4 36 00 144 00 160 1 No Yes Table 12 Side Traq damper standard flow diagonal economizer Unit sizes Damper dia in Damper qty Damper torque in lb Total torque in lb Actuator torque max in lb Actuator qty Face to face linkage Linkage on face 3 13 00 1 18 0 18 0 42 1 No No 4 13 00 2 18 0 36 0 42...

Page 70: ...es Table 14 Dual side Traq low flow mixing box Unit size Damper dia in Damper qty Damper torque in lb Low flow Traqtorque in lb Remained Traqtorque in lb Actuator qty for low flow Traq Actuator qty for remained damper Actuator total qty Face to face linkage Linkage on face 3 13 00 2 18 00 18 00 18 00 1 1 2 No No 4 13 00 2 18 00 18 00 18 00 1 1 2 No No 6 13 00 2 18 00 18 00 18 00 1 1 2 No No 8 13 0...

Page 71: ...0 37 50 1 1 2 No No 50 24 00 3 36 0 36 00 72 00 1 1 2 No Yes 57 24 00 4 36 0 36 00 108 00 1 1 2 No Yes 66 28 00 3 37 5 37 50 75 00 1 1 2 No Yes 80 28 00 4 37 5 37 50 112 50 1 1 2 No Yes 100 28 00 5 37 5 37 50 150 00 1 1 2 No Yes 120 28 00 5 37 5 37 50 150 00 1 1 2 No Yes Table 16 Side rectangle angle damper 2000 fpm Unit size A in B in Damper qty Torque in lb Actuator torque max in lb Actuator qty...

Page 72: ...7 1 272 60 160 2 No 66 69 50 28 35 2 277 10 160 2 Yes 80 83 00 28 35 2 330 90 160 3 Yes 100 95 25 31 22 2 418 20 160 3 Yes 120 95 00 36 97 2 493 90 160 4 Yes Table 18 Short mixing box rectangle damper top back or bottom only Unit size A in B in Damper Qty Torque in lb Actuator Torque max in lb Actuator qty Linkage 3 13 00 8 22 1 5 2 42 1 No 4 19 75 8 22 1 7 9 42 1 No 6 27 00 8 22 1 10 8 42 1 No 8 ...

Page 73: ... 30 78 00 13 97 1 53 0 160 1 No 35 84 50 13 97 1 57 4 160 1 No 40 97 00 13 97 1 65 9 160 1 No 50 110 00 13 97 1 74 7 160 1 No Table 20 Energy recovery bypass opposed blade damper Unit size A in B in Damper qty Torque in lb ActuatorTorque max in lb Actuator qty Linkage 3 8 18 00 8 22 1 5 10 42 1 No 8 14 32 00 8 22 1 9 10 42 1 No 10 17 41 75 8 22 1 11 90 42 1 No 12 21 53 50 8 22 1 15 30 42 1 No 21 5...

Page 74: ...irements Table 22 External face and bypass torque requirements Unit size Torque in lb Unit size Bypass Torque in lb Face Torque in lb 3 12 8 3 8 4 13 8 4 19 7 4 13 6 21 3 6 20 9 6 13 6 27 5 8 31 1 8 16 4 32 5 10 39 2 10 21 0 40 9 12 54 8 12 23 1 54 9 14 59 9 14 25 5 60 1 17 70 5 17 25 5 71 1 21 91 3 21 28 8 92 5 25 103 5 25 28 8 105 0 30 123 0 30 34 5 124 7 35 133 7 35 34 7 133 7 40 148 6 40 35 0 ...

Page 75: ...90A for installing air conditioning and ventilating systems other than residence type NFPA 90B for residence type warm air heating and air conditioning systems Fan Discharge Connections To ensure the highest fan efficiency duct turns and transitions must be made carefully minimizing air friction losses and turbulence Proper ductwork installation as outlined by such organizations as SMACNA Sheet Me...

Page 76: ...e may adversely affect fan performance and acoustics Damper Connections For standard damper sections size the attached ductwork to fit the opening of the damper The duct opening dimensions should be in the unit submittals Ensure the insulation does not obstruct the damper opening when using a lined duct see Figure 58 and Figure 59 Figure 57 Typical discharge ductwork recommendations Splitters or t...

Page 77: ...er Figure 60 Refer to factory curb layout provided with unit submittals for duct size and location 3 Bottom of unit base elevation is flush with duct opening in bottom of unit see Figure 61 and Figure 62 Figure 60 Field supplied duct connection to AHU bottom supply return air opening Bottom supply return airflow Trane AHU base typical Field supplied rigid duct Trane AHU base typical Field supplied...

Page 78: ...62 Field supplied duct connection details pier mount Field supplied duct Gasket Supply opening in floor Roof Curb Unit base Unit wall Unit floor Building roofing and structure may vary per job Field Supplied Duct Gasket Supply opening in floor Unit Base Unit Wall Unit Floor Building roofing and structure may vary per job ...

Page 79: ... and discharge plenum sections with bellmouth discharge openings should be sized to attach to the casing or directly to the bellmouth fitting Attachment to the casing requires the round duct diameter to be sized two inches larger than the nominal bellmouth outlet An angle ring with a flat flange should be affixed to the round duct to secure the duct to the casing see Figure 63 Attachment to the be...

Page 80: ... Bypass Connections The external face and bypass damper sections will require a field fabricated duct to direct the bypass air into the appropriate section Duct sizing recommendations are listed in Table 23 Figure 65 Traq damper duct connections Traq damper mixing box Inlet duct Traq damper mixing box Radius elbow sweep Mitered corner W d H d 1 hydraulic duct diameter 2 x W x H W H Table 23 Recomm...

Page 81: ... and Figure 68 When bypassing into an access section remove a panel It is not necessary to cut an opening Figure 66 External face and bypass with duct configuration designed to bypass air into a vertical fan section Figure 67 External face and bypass with duct configuration designed to bypass air around one coil Duct Fan External Face and Bypass Coil Fan Coil Coil External Face and Bypass Duct Acc...

Page 82: ...External face and bypass with duct configuration designed to bypass air into a horizontal fan section Fan Coil Coil External Face and Bypass Duct Figure 69 Typical duct flat flange end of unit connection uninsulated Figure 70 Typical duct flat flange end of unit connection insulated Unit Section End of unit 2 inch panel Thermal break Uninsulated Duct 2 inch panel Thermal break Airflow Unit Section...

Page 83: ...coils they must be field installed or ordered as specials from the factory Pipe coils counterflow to airflow NOTICE Connection Leaks Use a backup wrench when attaching piping to coils with copper headers to prevent damage to the coil header Do not use brass connectors because they distort easily and could cause connection leaks When attaching the piping to the coil header make the connection only ...

Page 84: ... need a trap however a cap or shutoff valve should be installed on the drain connection Only sections handling condensate such as a cooling coil section or moisture eliminator section require a trap NOTICE Water Damage When more than one section has a drain pain trap each section individually Connecting all drains to a common line with only one trap could result in condensate retention and possibl...

Page 85: ...der s condensate return tapping Do not bush or reduce the coil return trapping size Table 24 Code of system components for piping figures Code System component FT Float and thermostatic steam trap GV Gate valve OV Automatic two position ON OFF control valve VB Vacuum breaker ST Strainer AV Automatic or manual air vent MV Modulating control valve Figure 72 Typical piping for Type NS steam coils and...

Page 86: ...ll times to prevent coil damage from water hammer unequal thermal stresses freeze up and or corrosion In all steam coil installations the condensate return connections must be at the low point of the coil Failure to follow these instructions could result in equipment damage Proper steam trap installation is necessary for satisfactory coil performance and service life For steam trap installation 1 ...

Page 87: ...only if the water velocity exceeds2 5 fpsinthecoiltubes Seethe unit submittals for coil water velocity If the water velocity is below these minimums vent the coil by one of the following methods 1 Install an air vent in the top pipe plug tapping of the return header 2 When the return line rises above the top of the coil vent from the top of the return header horizontally to the return piping Note ...

Page 88: ...84 CLCH SVX07C EN Coil Piping and Connections Figure 75 Typical piping for stacked water coils Pitch down AV AV AV Water supply main Water return main GV Drain Airflow GV MV ...

Page 89: ...ematics of evaporator piping Figure 76 Example of placement for split system components Discharge line Manual ball valve Access port Filter Access port Access port Filter drier with access port Manual angle valves Check relief valve Condensing unit Condense r and sbucooler coil Compressors Liquid line Access port Manual ball valve Solenoid valve Moisture indicating sight glass Expansion valves Eva...

Page 90: ...ates the proper sequence for positioning them in the liquid line Position the components as close to the evaporator as possible Filter drier There is no substitute for cleanliness during system installation The filter drier prevents residual contaminants introduced during installation from entering the expansion valve and solenoid valve Access port The access port allows the unit to be charged wit...

Page 91: ...for the vertical lifts Routing To prevent residual or condensed refrigerant from free flowing toward the compressor install the suction line so it slopes slightly that is by inch to 1 inch per 10 feet of run toward the evaporator When the application includes a suction riser oil must be forced to travel the height of the riser Riser traps and double risers are unnecessary in the suction line when ...

Page 92: ...uced during installation from entering the compressor For this reason the suction filter should be the replaceable core type and a clean core should be installed after the system is cleaned up Access port The access port is used to determine suction pressure This port is usually a Schraeder valve with a core Frostat coil frost protection The Frostat control is the preferred method for protecting e...

Page 93: ...let line from the suction header toward the suction riser that is 1 inch 10 feet in the direction of flow Use the tube diameter that matches the suction header connection 4 For the vertical riser use the tube diameter recommended by the condensing unit manufacturer Assure the top of the riser is higher than the evaporator coil 5 Arrange the suction line so the refrigerant gas leaving the coil flow...

Page 94: ...horizontal tubing use the tube diameter recommended by the condensing unit manufacturer 6 For the vertical riser use the tube diameter recommended by the condensing unit manufacturer Assure the top of the riser is higher than the evaporator coil 7 Pitchthesuctionlineslightly 1 inch 10 feet so the refrigerant drains toward the evaporator 8 Insulate the suction line 9 Only use a trim solenoid valve ...

Page 95: ... flows downward past the lowest suction header outlet before turning upward Use a double elbow configuration to isolate the thermal expansion valve bulb from other suction headers 5 For horizontal tubing use the tube diameter recommended by the condensing unit manufacturer 6 For the vertical riser use the tube diameter recommended by the condensing unit manufacturer Assure the top of the riser is ...

Page 96: ...diameter that matches the suction header connection 4 The top of the Circuit 1 suction riser must be higher than the bottom evaporator coil Use the tube diameter recommended by the condensing unit manufacturer for the riser 5 Arrange the suction line so the refrigerant gas leaving the coil flows downward past the lowest suction header outlet before turning upward 6 The top of the Circuit 2 suction...

Page 97: ...e turning upward Use a double elbow configuration to isolate the thermal expansion valve bulb from other suction headers 5 For horizontal tubing use the tube diameter recommended by the condensing unit manufacturer 6 For the vertical riser use the tube diameter recommended by the condensing unit manufacturer Assure the top of the riser is higher than the evaporator coil 7 Pitch the suction line sl...

Page 98: ...For horizontal tubing use the tube diameter recommended by the condensing unit manufacturer 6 For the vertical riser use the tube diameter recommended by the condensing unit manufacturer Assure the top of the riser is higher than the evaporator coil 7 Pitch the suction line slightly 1 inch 10 feet so the refrigerant drains toward the evaporator 8 Insulate the suction line 9 The top of the Circuit ...

Page 99: ...ocal state electrical codes Failure to follow codes could result in death or serious injury Use Copper Conductors Only Unit terminals are not designed to accept other types of conductors Use of aluminum or other type of wiring may result in galvanic corrosion or overheating Failure to use copper conductors could result in equipment damage If the unit does not include a factory mounted starter wiri...

Page 100: ...96 CLCH SVX07C EN Installation Electrical Figure 84 Typical VFD wiring schematic ...

Page 101: ...CLCH SVX07C EN 97 Installation Electrical Figure 85 Typical starter wiring schematic ...

Page 102: ...rovided with 120 Vac to 24 Vac control transformers see Figure 87 Figure 88 shows a typical VFD power box Note The valve jack is typically located at the air leaving side of the coil connection inside the casing panel To provide field wiring to units with DDC controls If VFD or starter is not factory mounted provide 120 Vac power to a transformer in the controller enclosure A separate circuit is r...

Page 103: ...s the typical quick connect scheme Figure 89 Junction box for valve wiring 10 self drilling screws 2 2 x 4 junction box Cover Conduit assembly Valve connection End panel Double wall panel Bushing 2 required for units with double wall Airflow Figure 90 Typical quick connects with wiring identification Actuator Power 24 Vac Control signal 2 10 Vdc Feedback signal not factory wired used for factory t...

Page 104: ...st use a Tracer Summit system Connecting the operator display To connect the portable operator display 1 Locate the factory provided service module see Figure 91 2 Attach the operator display cable to the operator display connector on the service module The operator display receives power from the controller and turns on automatically when it is connected Setting up the operator display NOTICE Equ...

Page 105: ...ghtness and Contrast screen appears 4 To increase the brightness press the buttons along the top row in sequence from left to right To decrease the brightness press the buttons from right to left Note Contrast adjustment is not available on all computer display models 5 To increase the contrast press the buttons along the bottom row in sequence from left to right To decrease the contrast press the...

Page 106: ... regarding the safe discharge of capacitors see PROD SVB06A EN or PROD SVB06A FR General Checks Ensure the unit has been installed level Ensure supply air and return air ducts have been connected Ensure damper operator motors and connecting linkage have been installed Verify damper operation and linkage alignment Check that air filters are in place and positioned properly Remove any debris from th...

Page 107: ... or improperly treated water in coils could result in scaling erosion corrosion algae or slime It is recommended that the services of a qualified water treatment specialist be engaged to determine what water treatment if any is required Trane assumes no responsibility for equipment failures which result from untreated or improperly treated water or saline or brackish water Ensure coil and condensa...

Page 108: ...rotation arrow located on the fan housing Note For motor warranty needs contact your local Trane sales office Unit Operation WARNING Rotating Components During installation testing servicing and troubleshooting of this product it may be necessary to measure the speed of rotating components Have a qualified or licensed service individual who has been properly trained in handling exposed rotating co...

Page 109: ...ce is defined as 100 times the sum of the deviation of the three voltages from the average divided by twice the average voltage For example if the three measured voltages are 221 230 and 227 the average voltage would be 226 volts The percent of voltage imbalance is then calculated Voltage imbalance where A 226 221 230 226 227 226 Voltage imbalance 2 2 not acceptable In the example 2 2 percent imba...

Page 110: ...hich the belts will not slip under the peak load conditions It may be necessary however to increase the tension of some drives to reduce excessive belt flopping or to reduce excessive startup squealing V BELT DRIVE KIT 1627373 MODULE 0400 PURCHASE ORD NUMBER B24597 061 H5D073B A CUSTOMER S KIT H5D073B A 012 0400 MTR HP 10 0 FAN RPM 1458 CD 9 4 AT 3 00 TRN OPN TENSION INFO 3 86 LB 0 14 IN DRIVE S B...

Page 111: ...0 3 8 5 7 4 3 6 4 5 0 7 0 1 000 2 500 5 4 8 0 5 7 9 4 2 501 4 000 4 7 7 0 5 1 7 6 B BX 3 4 4 2 860 2 500 n a n a 4 9 7 2 2 501 4 000 n a n a 4 2 6 2 4 4 5 6 860 2 500 5 3 7 9 7 1 10 5 2 501 4 000 4 5 6 7 7 1 9 1 5 8 8 6 860 2 500 6 3 9 4 8 5 12 6 2 501 4 000 6 0 8 9 7 3 10 9 C CX 7 0 9 0 500 1 740 11 5 17 0 14 7 21 8 1 741 3 000 9 4 13 8 11 9 17 5 9 5 16 0 500 1 740 14 1 21 0 15 9 23 5 1 741 3 000...

Page 112: ...e set screws to the proper torque given in Table 26 Check Multiple Belts Tighten the belts slightly and rotate the drive several times On multiple belt drives ensure the force of deflection is approximately the same on each belt by pushing each belt in an equal distance at a point halfway from each sheave see Figure 95 If this force is not the same for each belt the motor and fan shaft are not par...

Page 113: ...e before making any measurements Input Power The only input the VCM needs is the 24 Vac power connected to terminals 1TB1 5 and 1TB1 6 Output Velocity Signal The 2 to 10 Vdc linear output signal from the VCM represents air velocity This voltage can be converted to represent airflow cfm or L s using the formula below and Table 27 Figure 96 Traq damper terminal connections Ventilation Control Module...

Page 114: ...30 5000 0 914 6000 0 897 7000 0 876 8000 0 860 9000 0 846 10 000 0 825 Table 28 Back or top inlet standard Traq dampers air mixing and indoor economizer section VCM voltage versus airflow at sea level Unit Size Part Number Traq Damper Size inches Quantity Peak Velocity fpm Total Area ft2 CFM 10VDC Peak Velocity L s 10VDC Peak Velocity 3 50182901 13 1 2475 0 92 2279 1076 4 50182901 13 2 2475 1 84 4...

Page 115: ... 1 2475 0 92 2279 1076 4 2 1 84 4559 2151 6 8 10 50182902 16 2 2475 2 79 6905 3259 12 14 17 50182901 13 4 2475 3 68 9118 4303 21 50182924 20 2 2600 4 36 11341 5352 25 50182902 16 4 2475 5 58 13820 6522 30 50182924 20 3 2600 6 54 17012 8028 35 50182904 28 2 2600 8 55 22224 10488 40 50 50182903 24 3 2600 9 42 24492 11558 57 50182903 24 4 2600 12 56 32656 15410 66 50182904 28 3 2600 12 82 33336 15731...

Page 116: ...5 0 92 2279 1076 Economizing 3 2 76 6838 3227 21 50182924 20 Min Outside Air 1 2600 2 18 5671 2676 Economizing 1 2 18 5671 2676 25 50182902 16 Min Outside Air 1 2600 1 40 3630 1713 Economizing 3 4 19 10889 5138 30 50182924 20 Min Outside Air 1 2600 2 18 5671 2676 Economizing 2 4 36 11341 5352 35 50182904 28 Min Outside Air 1 2600 4 27 11112 5244 Economizing 1 4 27 11112 5244 40 Min Outside Air 1 4...

Page 117: ...izing 2 6 28 16328 7705 40 50182903 24 Min Outside Air 1 2600 3 14 8164 3853 Economizing 2 6 28 16328 7705 50 50182904 28 Min Outside Air 1 2600 4 27 11112 5244 Economizing 2 8 55 22224 10488 57 50182904 28 Min Outside Air 1 2600 4 27 11112 5244 Economizing 2 8 55 22224 10488 66 50182904 28 Min Outside Air 1 2600 4 27 11112 5244 Economizing 3 12 82 33336 15731 80 50182904 28 Min Outside Air 1 2600...

Page 118: ...fferences in elevation and or temperature will affect the density of air For air at a constant non standard density a field obtained K factor can be used Alternatively the following equation can be used to continuously correct the equation above Note Alternative units including SI can be used in place of the IP units above although the K factor must be converted appropriately Figure 97 Piezometer ...

Page 119: ...A 5843 7 20 AF Class II 20 AB 5119 9 22 AF Class I 22 AA 7513 4 22 AF Class II 22 AB 6624 1 25 AF Class I 25 AA 9683 9 25 AF Class II 25 AB 8891 1 28 AF Class I 28 AA 12856 2 28 AF Class II 28 AB 11795 0 32 AF Class I 32 AA 16295 6 32 AF Class II 32 AB 16295 6 36 AF Class I 36 AA 19701 7 36 AF Class II 36 AB 19367 8 40 AF1 Class I 40 AA 23374 9 40 AF2 Class II 40 AA 25378 4 40 AF1 Class I 40 AB 22...

Page 120: ...I or II 32 PA or 32 PB 7847 3 36 AF belt drive plenum Class I or II 36 PA or 36 PB 10017 8 40 AF belt drive plenum Class I or II 40 PA or 40 PB 13023 1 44 AF belt drive plenum Class I or II 44 PA or 44 PB 14692 8 49 AF belt drive plenum Class I or II 49 PA or 49 PB 18299 2 55 AF belt drive plenum Class I or II 55 PA or 55 PB 23901 0 63 AF belt drive plenum Class I or II 63 PA or 63 PB 31135 0 10 5...

Page 121: ...d be specifically addressed as applicable Supply and return water piping connections Supply and return refrigerant piping connections Condensate drain lines and connections Outdoor air intake duct connections Discharge duct connections Special requirements for low temperature air systems ...

Page 122: ...n unit Improper current supply Compare actual supply power with motor nameplate recommendations Contact power company for adjustments Mechanical failure Check that motor and drive rotate freely Check bearing lubricant Motor stalls Open phase Check line for an open phase Overloaded motor Reduce load or replace with larger motor Low line voltage Check across AC line Correct voltage if possible Exces...

Page 123: ...n page 79 Clogged refrigerant line filter Change filter core Failure of suction liquid line components Verify component operation Dirty fin surface Clean the fin surface see the Coils section on page 124 Do not use steam to clean refrigerant coils Fin frosting Verify defrost cycle operation Verify frostat operation Verify refrigerant charge Low steam coil capacity Incorrect airflow Check fan opera...

Page 124: ...ore information Every week Observe unit weekly for any change in running condition and unusual noise Every month Clean or replace air filters if clogged or dirty coat permanent filters with oil after cleaning change bag filters when pressure drop is 1 in wg See Air Filters on page 121 for more information Relubricate fan bearings if necessary See Fan Bearing Lubrication on page 123 for more inform...

Page 125: ...e oil from the filter with a wash of mild alkali solution 4 Rinse the filter in clean hot water and allow to dry 5 Coat both sides of the filter by immersing or spraying it with Air Maze Filter Kote W or an equivalent 6 Allow to drain and dry for about 12 hours 7 Reinstall the filter Note It may be preferable to keep extra clean filters to replace the dirty filters to minimize unit downtime for fi...

Page 126: ...ervice 8 Be careful any contaminated material does not contact other areas of the unit or building Properly dispose of all contaminated materials and cleaning solution Fans Inspecting and Cleaning Fans WARNING Rotating Components Disconnect all electric power including remote disconnects before servicing Follow proper lockout tagout procedures to ensure the equipment cannot be inadvertently energi...

Page 127: ...ote Lubricate the bearing according to the motor manufacturer s recommendations and use the manufacturer recommended grease Fan bearings without lubrication lines are sealed bearings Re lubrication is not required Fan bearings equipped with lubrication lines should be lubricated with a lithium based grease that conforms to NLGI No 2 for consistency Figure 98 Alignment Align bearing set screws as i...

Page 128: ...clean to maintain maximum performance Steam and Water Coils WARNING Hazardous Chemicals Coil cleaning agents can be either acidic or highly alkaline Handle chemical carefully Proper handling should include goggles or face shield chemical resistant gloves boots apron or suit as required For personal safety refer to the cleaning agent manufacturer s Materials Safety Data Sheet and follow all recomme...

Page 129: ...ed 600 psi 6 Spray the leaving air side of the coil first then the entering air side 7 Thoroughly rinse both sides of the coil and the drain pan with cool clean water 8 Repeat steps 6 and 7 as necessary 9 Straighten any coil fins that may have been damaged during the cleaning process 10 Confirm the drain line is open following the cleaning process 11 Allow the unit to dry thoroughly before putting...

Page 130: ...the leaving air side of the coil first then the entering air side 7 Thoroughly rinse both sides of the coil and the drain pan with cool clean water 8 Repeat steps 6 and 7 as necessary 9 Straighten any coil fins damaged during the cleaning process 10 Confirm the drain line is open following the cleaning process 11 Allow the unit to dry thoroughly before putting it back into service 12 Replace all p...

Page 131: ...hen the fan stops water vapor condenses on the cold metal surfaces inside the air handler and remains there until the air warms sufficiently to re evaporate it This damp dark environment though temporary can encourage the growth of mold mildew and other microbial contaminants Providing a moisture purge cycle 15 to 30 minutes after shutdown disperses the cold humid air inside the air handling syste...

Page 132: ... a vacuum device with a HEPA filter 99 97 percent efficient at 0 3 micron particles to remove the accumulated dirt and organic matter Note Be careful not to tear the insulation surface or edges 3 Confirm the drain line is open following the cleaning process 4 Allow the unit to dry thoroughly before putting it back into service 5 Replace all panels and parts and restore electrical power to the unit...

Page 133: ...d safety glasses use two hands and firmly grasp the bulb at each end 3 Rotate the bulb 90 degrees in either direction and move bulb away from the fixture and out of unit 4 Wipe down each bulb with a clean cloth and alcohol Avoid touching the bulb with bare hands as skin oils can accelerate future glass soiling and degrade the bulb performance 5 Carefully return the bulb to the fixture and rotate i...

Page 134: ...in death or serious injury CAUTION Broken Glass Bulbs are fragile and can be easily broken Always use gloves and eye protection when handling these bulbs Failure to handle bulbs properly may result in minor to moderate injury Refer to the MSDS sheet from the bulb manufacturer for additional safety information 6 Always use cloth gloves and suitable eye protection when cleaning or replacing these bu...

Page 135: ...CLCH SVX07C EN 131 Notes ...

Page 136: ...Trane offers a broad portfolio of advanced controls and HVAC systems comprehensive building services and parts For more information visit www Trane com Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice 2011 Trane All rights reserved CLCH SVX07C EN 20 May 2011 Supersedes CLCH SVX07B EN 01 May 2010 ...

Page 137: ...e a 90 second fan off delay Use your branded thermostat or separate relay to enable this delay Note Condensation may occur on the surface of the air handler when installed in an unconditioned space When units are installed in unconditioned spaces verify that all electrical and refrigerant line penetrations on the air handler are sealed completely Important TAM4A0C60S51SB and AM4A0C60S51SA air hand...

Page 138: ...ntal Installation 20 Section 9 Connecting the Duct work 21 Section 10 Refrigerant Line 22 Section 11 Refrigerant Line Brazing 23 Section 12 Condensate Drain Piping 26 Section 13 Electrical Low Voltage 28 Section 14 Electrical High Voltage 33 Section 15 Filters 35 Section 16 Unit Outline Drawing 36 Section 17 Start Up 37 Section 18 Sequence of Operation 38 Section 19 Checkout Procedures 39 Note Rep...

Page 139: ...can lead to the formation of condensate Condensate in the presence of chlorides and fluorides from paint varnish stains adhesives cleaning com pounds and cement creates a corrosive condition which may cause rapid deterioration of the cabinet and internal components Important Due to the unique design of this unit which allows the electrical wiring to be routed within the insula tion do not screw cu...

Page 140: ... only in the first 3 4 of front bottom of unit in cross member Important Due to the unique design of this unit which allows the electrical wiring to be routed within the insulation do not screw cut or otherwise punc ture the unit cabinet in any location other than the ones illustrated Important Under no conditions should metal strap ping be attached to the unit to be used as support mechanisms for...

Page 141: ...1 Turn screws on Heater panel 2 Pull panel straight out away from cabinet 3 Set aside Removal of the Line Set panel is required for all refrig erant line brazing and some condensate line assembly depending on your orientation To remove Line Set panel 1 Remove both Heater and Coil panels 2 Turn screws on Line Set Panel 2 Pull panel straight out away from cabinet 3 Set aside NOTE After replacing all...

Page 142: ...1 Ph A to C BAYEAAC10LG3A Electric Heater 10kW Lugs 24V Control 3 Ph A to C BAYEABC15BK1A Electric Heater 15kW Breaker 24V Control 1 Ph B to C BAYEABC15LG3A Electric Heater 15kW Lugs 24V Control 3 Ph B to C BAYEABC20BK1A Electric Heater 20kW Breaker 24V Control 1 Ph C BAYEACC25BK1A Electric Heater 25kW Breaker 24V Control 1 Ph C BAYSUPFLGAA Supply Duct Flange A A BAYSUPFLGBA Supply Duct Flange B B...

Page 143: ...e To reassemble cabinet follow the steps in reverse order Ensure electrical connections are secure and the plug clips are engaged 4 1 Disassemble cabinet for installation in tight areas or as needed Section 4 Optional Cabinet Disassembly STEP 1 Remove all four front panels See Section 2 2 Blower Electrical Connections ...

Page 144: ...spread the top of the diverter slightly outwards and then pulling down and out through the blower opening as illustrated STEP 2 Disconnect the two wiring connections routed to the blower assembly STEP 3 Slide Blower assembly out of unit using built in blower support channels and set aside Blower Support Channel Wiring Connections ...

Page 145: ...ach side of the bottom half of the cabinet to loosen the locking mechanism The locks loosen by turning counter clockwise approximately 3 4 of a turn STEP 5 Disconnect wires to the EEV motor and sensors inside the coil assembly Cut the wire ties on those wire harnesses Note If cut wire ties that held the sensor must be replaced after the coil is placed back into the cabinet ...

Page 146: ...10 1 2 STEP 8 Lift the Coil section up and away from the Blower section Set aside ...

Page 147: ...remove the top panel and all cross members Use a manual driver to avoid stripping screw holes Note Cross Members are removed by rotating them toward the door opening and then lifting up and out of the unit STEP 10 Continue preparation by following the proper carrying procedures shown in Section 5 1 2 ...

Page 148: ...tions should metal strap ping be attached to the unit to be used as support mechanisms for carrying or suspension purposes Approved carrying 1 Hold by the cross members within the cabinet or unit top plate and use as handles for lifting and carrying the coil and blower sections Cross Members Cross Member Unit Top Plate Section 5 Place Unit at Location 5 1 Carry Unit ...

Page 149: ...AM4A0A24S21SA 49 9 x 17 5 x 21 8 22 116 TAM4A0A30S21SB AM4A0A30S21SA 49 9 x 17 5 x 21 8 22 117 TAM4A0A36S31SB AM4A0A36S31SA 49 9 x 17 5 x 21 8 22 120 TAM4A0B42S31SB AM4A0B42S31SA 55 7 x 21 3 x 21 8 22 133 TAM4A0C48S41SB AM4A0C48S41SA 56 9 x 23 5 x 21 8 22 143 TAM4A0C60S51SB AM4A0C60S51SA 61 7 x 23 5 x 21 8 22 160 May be A or T Subtract from total height to get Coil and Heater compartment height Ta...

Page 150: ... are shipped from the factory suitable for four way application 6 2 Four Way Conversion Upflow Condensate Drains Refrigerant Connections Downflow Condensate Drains Downflow Configuration as shipped Refrigerant Connections Airflow Upflow Configuration Low Voltage Connections inside unit Low Voltage Connections inside unit Airflow Control Pocket Inside unit Control Pocket Inside unit ...

Page 151: ...rizontal Left Condensate Drains Low Voltage Connections inside unit Refrigerant Connections Horizontal Left Configuration Low Voltage Connections inside unit Horizontal Right Condensate Drains Airflow Airflow Control Pocket Inside unit Control Pocket Inside unit ...

Page 152: ...ove or utility room Review local codes to determine limitations if the unit is installed without a return air duct Ducted Return Non Ducted Return Supply Duct Plenum Accessory with safety guard CAUTION HAZARDOUS VAPORS Do not install an air handler with a non ducted return in the same closet alcove or utility room as a fossil fuel device Hazardous vapors can be distributed throughout the condition...

Page 153: ...r at the same time as the installation of the outdoor unit in order to allow access for refrigerant lines Consider the overall space needed when external accessories are used additional height and width requirements may exist These units are not approved for outdoor installation These units must be installed in the proper air flow direction Any third party heater accessories including hydronic coi...

Page 154: ... l o w Airflow Airflow 7 1 Secure Coil Vertical Upflow Applications STEP 1 Remove Coil Panel STEP 2 Remove screw from documentation packet STEP 3 While the air handler is in the upflow posi tion use the supplied screw to secure the coil seal plate to cross member as shown Important The Coil Seal Plate and screw secure the coil in the center of the air handler Failure to follow these steps can prev...

Page 155: ...r shorter 7 4 Secure Coil Downflow Applications STEP 1 Remove Coil Panel STEP 2 Remove screw from documentation packet STEP 3 While the air handler is in the upflow posi tion use the supplied screw to secure the coil seal plate to cross member as shown Important The Coil Seal Plate and screw secure the coil in the center of the air handler Failure to follow these steps can prevent the Coil Panel f...

Page 156: ...taller Guide or in an approved ac cessory s Installer Guide Important Make certain that the unit has been in stalled in a level position to ensure proper draining Important Under no conditions should metal strap ping be attached to the unit to be used as support mechanisms for carrying or suspension purposes Field Supplied Isolators Auxiliary Drain Pan Bottom Support Near Both Ends Section 8 Setti...

Page 157: ... the air handler Reference ACCA Manual D Manual S and Manual RS along with the air handler Product Data and Service Facts for additional information Note Side return is not approved without Side Return Kit BAYSRKIT100 More than one Side Return Kit may be necessary depending on the application Refer to the Installation Guide in BAYSRKIT100 for approved duct connections sizing number transitions and...

Page 158: ...May be A or T Note All AHRI listed systems which are inclusive of the above fan coil units were tested with 25 feet of tubing The rated tubing diameters are listed in the above tables However if refrigera tion lines exceed 60 feet and or if alternate size existing refrigeration lines are present at the jobsite please consult SS APG006 EN or 32 3312 latest version Table 10 1 EEV Stepper Motor Vapor...

Page 159: ...oil refrigerant connec tion stubs until ready to make connections STEP 2 Remove the plastic cap and Schrader valve core from the gas line STEP 3 Wrap the vapor sensor with a wet rag Important Care must be taken during solder cap removal and brazing to avoid damage to unit compo nents and wiring STEP 4 Apply low heat to the solder cap to slowly heat the solder Do not apply direct heat to the va por...

Page 160: ...s Temperature Sensor GT with a wet rag 3 Braze the refrigerant line connections Important Care must be taken during solder cap removal and brazing to avoid damage to unit compo nents and wiring STEP 8 Pressurize the refrigerant lines and evapo rator coil to 150 PSIG using dry nitrogen 150 PSIG STEP 9 Check for leaks by using a soapy solution or bubbles at each brazed location Wet Rag on Gas Temper...

Page 161: ...ction 12 Step 3 before installing the Line Set panel 4 Tighten screws on the Line Set panel Important Do not open the service valves until the refrigerant lines and indoor coil leak check and evacu ation are complete STEP 10 Evacuate until the micron gauge reads no higher than 350 microns then close off the valve to the vacuum pump STEP 11 Observe the micron gauge Evacuation is complete if the mic...

Page 162: ...h access panels Slope the drain lines downward a minimum of 1 4 per foot support per local codes A 3 minimum distance from the coil panel to the inside of the condensate tubing is recommended for coil panel removal Do not use reducing fittings in the condensate drain lines Do not connect the drain line to a closed drain system Do not use a torch or flame near the plastic drain pan coupling A P tra...

Page 163: ...epending on climate and application needs Provide a means of drainage to prevent winter freeze up of condensate line Optional depend ing on climate and application needs STEP 6 Support the condensate piping outside the unit per local codes for proper drainage and to prevent sagging Allow 1 4 of downward slope for each foot of pipe Insulation Condensate Piping Supports Cap Tee 3 minimum clearance i...

Page 164: ... and to the thermostat Table 13 1 24 VOLTS WIRE SIZE MAX WIRE LENGTH 18 AWG 150 Ft 16 AWG 225 Ft 14 AWG 300 Ft 13 2 Low Voltage Hook up Instructions STEP 1 Route control wiring to unit Remove the external sheathing of the wiring approximately 5 STEP 2 Remove Coil panel by turning the quarter turn Phillips head door fasteners rotating the door away from the cabinet and removing 5 ...

Page 165: ...Only Remove the control board completely from the con trol pocket Rotate the control board 180 degrees Place the control board 2 3 inches back into the control pocket Attach wiring per appropriate hook up diagram or perform service Important After wires have been connected or ser vice performed the control board MUST be rotated back to the original orientation before inserting into control pocket ...

Page 166: ... W1 W2 and W3 together if comfort control has only one stage of heat R to O jumper must be in place as shown for cooling only non heat pump systems for proper operation YI andYO connections must be made as shown for freeze protection and internally mounted condensate overflow circuits to work properly Internally mounted condensate switch is optional and must be ordered separately If 3rd party cond...

Page 167: ...e Black X2 Red Orange Heat Pump Red Yellow Orange Green White Blue Yellow Green White Blue B B Blue W G Y Y Yellow R Red O Orange O R B YI W1 YO G W2 W3 R Red O Orange W1 White SW1 410 22 1 2 3 SW1 410 22 1 2 3 SW1 410 22 For multiple stages of electric heat jumper W1 W2 and W3 together if comfort control has only one stage of heat R to O jumper must be removed for heat pump system YI andYO connec...

Page 168: ...ires are located within the wire pass through pro vided in the panel STEP 7 Slide control plate assembly into the control pocket until fully seated The control plate should be flush with the outer edge of the unit Pass through notch in coil access door ...

Page 169: ...lug If a connection hole is already present remove the plug from the entry point and use as is 1 Select the entry point you will use to bring in your high voltage wiring 2 Remove plug from the entry point LIVE ELECTRICAL COMPONENTS During installation testing servicing and troubleshooting of this product it may be necessary to work with live electrical com ponents Failure to follow all electrical ...

Page 170: ...ing installed see the Installer s Guide shipped with the electric heater Connect L1 L2 and ground wiring to pigtail harness in Heater Compartment using wire nuts The incoming ground wiring will mate up with the green wire shown in the illustration STEP 5 If the L1 L2 and ground wires enter the case from the left side use a field supplied 1 2 5 8 maximum length screw and wire tie to hold the wires ...

Page 171: ... remote filter grill s be installed for units that are difficult to access Airflow should not exceed the maximum rated velocity of the filter being used Cabinet Size A B C Filter Size 16 x 20 20 x 20 22 x 20 Cabinet size is indicated by the 7th digit in model number Table 15 1 Filter Sizes STEP 6 Reinstall all panels before starting the air handler NOTE After replacing all panels loosen the Line S...

Page 172: ... 6 14 5 17 5 14 5 7 3 26 7 EEV 24V 3 4 TAM4A0A30 AM4A0A30 49 9 39 6 14 5 17 5 14 5 7 3 26 7 EEV 24V 3 4 TAM4A0A36 AM4A0A36 49 9 39 6 14 5 17 5 14 5 7 3 24 4 EEV 24V 3 4 TAM4A0B42 AM4A0B42 55 7 45 5 18 4 21 3 18 4 9 2 24 8 EEV 24V 7 8 TAM4A0C48 AM4A0C48 56 9 46 7 20 5 23 5 20 5 10 3 24 2 EEV 24V 7 8 TAM4A0C60 AM4A0C60 61 7 51 5 20 5 23 5 20 5 10 3 27 0 EEV 24V 7 8 May be A or T ...

Page 173: ...lectrical power disconnect s to apply power to the indoor and outdoor units STEP 4 Set the system thermostat to ON OFF DONE CANCEL ON OFF ON DONE CANCEL STEP 1 Make sure all panels are securely in place and that all wiring has been properly dressed and secured 17 1 System Start Up ...

Page 174: ... 6 Normally closed contacts on the EVC will pass 24VAC to the YO terminal providing power to the outdoor unit control circuit Cooling OD 1 R Y contacts close on the comfort control sending 24VAC to the YI Y In terminal on the EVC 2 R G contacts close on comfort control sending 24VAC to the blower relay 3 Relay contacts 1 and 3 close 4 The blower will now run on the selected speed Speed is field se...

Page 175: ...filter is installed 8 Be sure that the correct airflow setting is used Indoor Blower Motor 9 Operate complete system in each mode to verify proper performance Verify operation of supplemen tary electric heater Final phases of this installation are the unit Operational and Checkout Procedures To obtain proper performance all units must be operated and charge adjustments made in accordance with proc...

Page 176: ...Highway Tyler TX 75707 www trane com The manufacturer has a policy of continuous product and product data improvement and it reserves the right to change design and specifications without notice Trane U S Inc 2012 ...

Page 177: ... R C H A R G E R E F O V E R C H A R G E E X C E S S I V E E V A P L O A D N O N C O N D E N S A B L E S R E S O D A I R F L O W O D A I R R E C I R C U L A T I O N T X V E E V S T U C K O P E N S U P E R H E A T R E S I D A I R F L O W R E F C I R R E S T R I C T I O N S S O V L E A K I N G S O V C O I L D E F E C T I V E C H E C K V A L V E L E A K I N G D E F R O S T R E L A Y D E F D E F R O S...

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Page 179: ...ted to your supplier at once and replaced with authorized parts only INSTALLATION NOTE As the head pressure control is applied to units operating in low ambient conditions it is required that the units have compressor crankcase heaters and non bleed txv s Refer to the Low Ambient Application documentation ATTACH INFORMATION LABEL Attach the Information Label to the control box cover This label ide...

Page 180: ...wn Figure 2A When completed wrap the complete assembly with the insulation tape b If installing on a heat pump unit attach the liquid line sensor to the liquid line running vertically directly behind the control box Apply thermal grease supplied to the liquid line where the sensor will be mounted Using the clamp provided attach the sensor assembly as shown Figure 2B When completed wrap the complet...

Page 181: ...tor lead to the black wire from the solid state relay on the control module This wire has a sleeved 1 4 male tab for attaching to the fan motor wire terminal Connect the other black wire from the solid state relay to the contactor terminal T2 from where the fan motor lead was disconnected Low voltage wires Connect the 3 pin wire assembly to J5 on the control board 3 pin male connector NOTE To ease...

Page 182: ...e defrost board relay from where the fan motor was disconnected Low voltage wires Connect the 3 pin wire assembly to J5 on the control board 3 pin male connector NOTE To ease the insertion of the connector housing on to the J5 header place the connector on the tips of the three header pins Angle the connector upward toward the header latch while pushing connector over the header pins Connect the y...

Page 183: ...sconnected Low voltage wires Connect the 3 pin wire assembly to J5 on the control board 3 pin male connector NOTE To ease the insertion of the connector housing onto the J5 header place the connector on the tips of the three header pins Angle the connector upward toward the header latch while pushing connector over the header pins Connect the yellow lead wire to a 1 4 male tab on the right hand si...

Page 184: ...etermining the liquid temperature set point the same as in Manual Mode If the controller has acquired an approach temperature then the liquid temperature set point is determined as follows Liquid Temperature Set Point Approach Temperature 70 deg F Manual Mode S2 dip switch 4 in On position The S2 dip switch 1 2 3 settings are read by the controller and used to determine the liquid temperature set ...

Page 185: ...rd is connected to Y per these instructions LEDS The control board contains two LEDs one green and one red surface mount The green LED is a status indicator labeled LitePort on the control board and flashes at a 1 2 second on plus fast blink at the end for LitePort data and 1 2 second off rate in the cooling mode In the heating mode the green LED is full on with a blink flicker OFF LitePort data t...

Page 186: ...mum of 10 sec onds after Y and O have been applied After 10 seconds the control may begin to cycle the fan if the ambient outdoor temperature is 70 deg or below If the fan is cycling and the outdoor temperature is below 70 deg the control is working If after 10 seconds of Y application the fan is on continu ously the TEST Switch S1 may be used to verify the Control Module has control over the fan ...

Page 187: ...INSTRUCTION MANUAL COPYRIGHT 1993 1995 BY ITT CORPORATION BELL GOSSETT Bell Gossett Morton Grove IL U S A P06451A REVISION B ...

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Page 191: ...echanical Seal Seat Gasket Seat Insert Discharge Gage Tapping on side opposite Volute Gasket Shaft Sleeve Coupler Assembly Pump Shaft Motor Bracket Bearing Bracket Assembly Rear Bearing Lip Seal Front Bearing Volute Capscrews Suction Gage Tapping Companion Flange included except 21 2F Cover Plate Impeller Lock Washer Volute Impeller Lock Nut Impeller Key Impeller Enclosed Seal Assembly 3 4 5 6 7 8...

Page 192: ...For further information contact ITT Bell Gossett 8200 N Austin Avenue Morton Grove IL 60053 Phone 847 966 3700 Facsimile 847 966 9052 PRINTED IN U S A 2 95 Bell Gossett Morton Grove IL U S A ...

Page 193: ...w w w p r i c e h v a c c o m Date 02 10 Reference F 32 SINGLE DUCT VARIABLE VOLUME CONTROL ASSEMBLIES c w DIRECT DIGITAL CONTROLS SDV 5000 INSTALLATION MANUAL ...

Page 194: ...rawing for illustration The air volume ranges listed are recommended for optimum performance A minimum value of zero is also acceptable if no heating coils are attached Selection of air flow limits below the listed values is not recommended Stability and accuracy may not be acceptable at lower than recommended air flow limits The actual performance will vary depending on the terminal unit controls...

Page 195: ...lvelocitycontrolsutilizeaflow throughtransducer apropervelocity pressure reading will NOT be read at the gauge taps and the calibration curves CANNOT be used for field measurement The flow through transducer operates on the principle of mass flow rather than pressure differential Controlsutilizingadead endedpressuretransducerwillallowfieldmeasurement with the gauge taps and calibration curves prov...

Page 196: ...tchesholdingsensorinunitandremovesensorasshown in Figure 2 3 Clean sensor by blowing compressed air through both hi and low signal tubing 4 Wipe off any foreign particles with a clean rag 5 Reinstall sensor into unit ensuring that it is in the correct orientation and fasten latches to securely hold sensor in unit 6 Reattach hi and low signal tubing from sensors at the tee connections High Low Sign...

Page 197: ...14 041688 008 Sensor SP300 Size 16 247072 001 Duct Cover for Removable Sensor Sizes 4 5 6 247072 002 Duct Cover for Removable Sensor Size 7 247072 003 Duct Cover for Removable Sensor Size 8 247072 004 Duct Cover for Removable Sensor Size 9 247072 005 Duct Cover for Removable Sensor Size 10 247072 006 Duct Cover for Removable Sensor Size 12 247072 007 Duct Cover for Removable Sensor Size 14 247072 ...

Page 198: ...w w w p r i c e h v a c c o m 6 SDV5000 c w direct digital controls SERVICE INSTALLATION MANUAL Notes ...

Page 199: ...SDV5000 c w direct digital controls SERVICE INSTALLATION MANUAL w w w p r i c e h v a c c o m 7 ...

Page 200: ...lished herein and will be free from defects in material and workmanship for a period of twelve 12 months from the date of Bill of Lading issued by the Company The Company will replace defective product at its option but will not be responsible for labor or material charges in replacing product or consequential damages Any installation not conforming with the Company s specifications manuals bullet...

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Page 217: ...tom on dampers with three or more blades Control Shaft location is the first blade from the bottom on dampers with one or two blades 2 Install the stand off bracket with washer over the extended control shaft and screw bracket to duct Make sure screws do not interfere with damper linkage or blade movement Assemble Manual Quadrant to extension bracket assembly screws provided 3 With damper either f...

Page 218: ...lling sheet metal screws Damper Frame 1 2 in 14 NPSM Damper Blade Damper Tie Bar Spring Rod 2 3 3 4 1 End Switch Installation On WD 100 Series Dampers Damper Frame 1 2 in 14 NPSM amper lade r Damper Frame 1 2 in 14 NPSM Damper Blade Damper Tie Bar Spring Rod Spring Rod 2 3 3 4 1 2 3 3 4 1 End Switch Installation On WD 200 300 Series Dampers Part Number 452723 End Switch Kit For use on WD series Da...

Page 219: ... the damper blades close completely when released Note The spring can be adjusted to provide more or less closing force It is important not to use too much spring tension use just enough to help close the damper Too much tension could impair damper opening To adjust the spring unhook the spring from the actuator bracket and reattach to the next hole that provides more or less tension 4 Actuators a...

Page 220: ...C NO NC M Magnetic Fan Safety Disconnect Starter Fan Motor 1 O Single Phase 115v motorpack required 277 575 or 600 volts Optional transformer for Fan Starter Manual or Magnetic L3 L2 L1 white Conductor 115v Neutral Fuse if required Green 1 Motor Actuator See Chart Fan 3 O Safety Disconnect 277 575 or 600 volts 115v motorpack required Optional transformer for white Conductor 115v Neutral L2 L1 End ...

Page 221: ... 555S Classification R13317 FSD XXX SEFSD XXX SSFSD XXX DFD XXX SEDFD XXX and CFSD XXX Series Dampers are intended for installation in accordance with combination fire smoke damper requirements established by National Fire Protection Association NFPA Standards 80 90A 92A 92B 101 105 IBC International Building Codes New York City MEA listing 260 91 M California State Fire Marshal Listing 3225 0981 ...

Page 222: ...aterials d Wall texture e Paint overspray 7 Damper should be sufficiently covered as to prevent overspray if wall texturing or spray painting will be performed within 5 feet of the damper Excessive dirt or foreign material deposits on damper can cause excessive leakage and or torque requirements to exceed damper actuator design 8 Caulking is not necessary nor is it allowed between the damper sleev...

Page 223: ...that openings in walls or floors be larger than the fire smoke damper and sleeve assembly to allow for this expansion Minimum clearances required between the outside of fire damper sleeve assemblies and wall floor openings are Galvanized steel fire dampers and sleeves 1 8 in per foot 3mm per 3 m of damper width and 1 8 in per foot 3mm per 3 m height with a minimum clearance of 1 4 in 6mm maximum o...

Page 224: ... as described below Retaining angles for 11 2 hour rated dampers with a width and height 48 in 1219mm or less must be a minimum of 20 ga 1mm Retaining angles for all 3 hour rated dampers and all dampers with a width or height greater than 48 in 1219mm must be a minimum of 16 gauge 1 5mm The leg of the retaining angle on the damper sleeve shall be a minimum of 11 4 in 32mm The leg of the retaining ...

Page 225: ...iameter nuts and bolts tack or spot welds or 3 16 in 48mm diameter steel pop rivets Attachments must be spaced a minimum of 6 in 152mm on centers and a maximum of 2 in 51mm from corners Attachments must be made on front face and back face air entering and air exiting side of damper sections Note Dampers ordered for individual installation may not be installed together The full assembly size must b...

Page 226: ...ric power circuit to allow the electric thermostat to control the pneumatic actuator PRV The PRV pneumatic relief valve option is heat responsive device used with pneumatic actuators This can be used in place of EP switch where a RRL is used The PRV activates when temperature in excess of the temperature of the fusible link are detected When the fusible link melts air from the actuator is exhauste...

Page 227: ...Angle 1 in Min Damper Sleeve Fig 11 12 in 24 in o c Maximum Floor Runner Ceiling Runner 24 in o c Maximum metal studs 24 in o c Maximum metal studs 16 in o c Maximum wood studs 16 in o c Maximum wood studs 2 in 51mm 2 in 51mm 2 Panhead Screws Fig 12 9 DUCT SLEEVE CONNECTIONS Traditional Breakaway Style Transverse Joints Transverse joints illustrated at right have always been approved as breakaway ...

Page 228: ...that attract contaminants such as dust Dampers and their actuator s must be maintained cycled and tested a minimum in accordance with The latest editions of NFPA 80 90A 92A 92B 101 105 UL864 AMCA 503 03 and local codes Actuator manufacturer recommendations Copyright 2010 Greenheck Fan Corporation IOM 461336 FSD Rev 15 October 2010 8 Duct Sleeve 6 in Std Clip Length C L Duct 60 in Duct 4 Req d 48 i...

Page 229: ...a 85714 Phone 520 746 4366 Fax 520 746 4367 7615 North 75 th Ave Suite 102 Glendale Arizona 85303 Phone 623 435 9720 Fax 623 435 9717 www wwtinc biz 134103ROC Operations And Maintenance Midstate Mechanical Inc Banner EVNC Queen Creek 12 1664 ...

Page 230: ...ard after boiling out 3 Determine water capacity of the boiler and calculate requirements of 5484 at a rate of 1 to 3 gallons per 100 gallons CLEANER CL83 4 CL83 may be poured into boiler vent or manhole after boiler is nearly filled to normal level but proportionate feed is preferred 5 Fire the boiler gradually Close vent when steam appears Build up pressure to about 50 of working pressure 6 Cont...

Page 231: ...t of water leakage from the system When the M alkalinity of the treated water drops to 1 000 ppm in excess of the makeup water M alkalinity add one quart 2 5 pounds of CS1000 for each 100 gallons of water in the system CLOSED LOOP TREATMENT CS1000 Add the required quantity of CS1000 to the system using a by pass feeder This can be installed at any convenient location in the system Additional treat...

Page 232: ...lling tearing or pain SKIN CONTACT Exposure to product may cause skin irritation and possible burns INGESTION Exposure to product may cause irritation to inner linings of mouth esophagus and gastrointestinal tract Product is considered to be toxic INHALATION Exposure to product through inhalation may cause irritation to mucous membranes and respiratory tract CHRONIC Prolonged contact may result in...

Page 233: ...s persist Seek medical attention NOTES TO PHYSICIAN Treatment of overexposure should be directed at the control of symptoms and the clinical condition of the patient 5 FIRE FIGHTING MEAURES FLASH POINT None aqueous solution FLAMMABLE LIMITS NA AUTOIGNITION TEMPERATURE NA EXTINGUISHING MEDIA Use water foam dry chemical or carbon dioxide FIRE EXPLOSION HAZARD Not considered to be an explosion or fir...

Page 234: ...S PERSONAL PROTECTIVE EQUIPMENT Please refer to Section 2 for applicable exposure limits The components of this product do not have established OSHA PEL limits EYE PROTECTION To avoid contact with eyes use a face shield and safety glasses Eye wash station should be available in the work area HAND PROTECTION Use rubber or plastic gloves to minimize skin contact Wash thoroughly after handling BODY P...

Page 235: ...ore disposal Emptied containers may contain product residue therefore follow label warnings after container is emptied Dispose of container in accordance with all applicable federal state and local laws and regulations 14 TRANSPORT INFORMATION The data provided in this section is for information only Please apply the appropriate regulations to properly classify your shipment for transportation US ...

Page 236: ...it EPA Environmental Protection Agency SARA TITLE III Superfund Amendments and Reauthorization Act HMIS Hazardous Materials Identification System STEL Short Term Exposure Limit 15 minute Time Weighted IARC International Agency for Research on Cancer Average Group 1 Carcinogenic to humans TLV Threshold Limit Value Group 2A Probably carcinogenic to humans CEIL C Ceiling Exposure Limit Group 2B Possi...

Page 237: ...Ingestion Inhalation EYE CONTACT Exposure to liquid product may cause severe irritation to eyes and possibly burns or eye damage Symptoms of exposure may include redness swelling tearing or pain Avoid contact SKIN CONTACT Exposure to liquid product may cause moderate to severe irritation to skin and possible burns Symptoms of exposure may include redness itching swelling or pain Avoid contact INGE...

Page 238: ...small amounts of water and monitor superficial effects on mouth and esophagus If irritation is noted seek medical attention promptly Do NOT induce vomiting unless directed to do so by medical personnel Never give anything by mouth to an unconscious person INHALATION If this product is inhaled and symptoms occur move the exposed person to fresh air promptly Seek medical attention if symptoms persis...

Page 239: ...he recommended storage temperature is above 32 o F preferably at room temperature 70 o F GENERAL Store closed containers in a cool dry well ventilated area away from incompatible materials This product is stable under normal conditions of handling and storage Avoid cold temperatures 8 EXPOSURE CONTROLS PERSONAL PROTECTIVE EQUIPMENT Please refer to Section 2 for applicable exposure limits EYE PROTE...

Page 240: ...ies show no increase in pulmonary disease in occupational populations with chronic exposures to boric acid dust and sodium borate dust A recent epidemiology study under the conditions of normal occupational exposure to borate dusts indicated no effect on fertility Nitrite Tests in animals demonstrate no carcinogenic activity or reproductive or developmental toxicity Sodium nitrite appears to cross...

Page 241: ...l Not listed Sodium nitrite Not listed Reporting threshold NA NA NA US TSCA Listed Exempt 40 CFR 710 Yes Yes Yes CA PROP 65 Carcinogen No No No Reproductive toxin No No No 16 OTHER INFORMATION HMIS Rating NFPA Rating KEY 4 Severe ACID Acid 3 Serious ALK Alkali 0 2 Moderate COR Corrosive 1 Slight OX Oxidizer 2 0 0 Minimal W Use NO WATER COR Legend ACGIH American Conference of Governmental Industria...

Page 242: ... Greater than Less than NDA No data available Approximately This Material Safety Data Sheet is presented in good faith as an information source only It should not be taken as an expressed or implied warranty or guarantee for which the Company assumes legal responsibility While the Company believes the information contained herein is accurate and complied from sources believed to be reliable it is ...

Page 243: ...may cause central nervous system effects cardiopulmonary effects metabolic acidosis and kidney failure The lethal dose in adult humans for ethylene glycol is approximately 3 ounces 100 ml 1 3 cup Inhalation At room temperature exposures to vapors are unlikely due to physical properties higher temperatures may generate vapor levels sufficient to cause adverse effects Skin Essentially nonirritating ...

Page 244: ...nt 4 Methyl pyrazole Antizol is an effective blocker of alcohol dehydrogenase and should be used in the treatment of ethylene glycol di or triethylene glycol ethylene glycol butyl ether or methanol intoxication if available Fomepizole protocol Brent J et al New England Journal of Medicine Feb 8 2001 344 6 p 424 9 loading dose 15 mg kg IV follow by bolus dose to 15 mg kg every 12 hours Continue for...

Page 245: ...rect water stream May spread fire Move container from fire area if this is possible without hazard Burning liquids may be moved by flushing with water to protect personnel and minimize property damage Wear positive pressure self contained breathing apparatus SCBA and protective fire fighting clothing includes fire fighting helmet coat pants boots and gloves If protective equipment is not available...

Page 246: ...ation may be necessary for some operations Protective Clothing Use impervious gloves when prolonged or frequent contact could occur Use safety glasses If vapor exposure causes eye irritation use a full face respirator Other Protective Clothing or Equipment An eye wash and safety shower should be in close proximity Work Hygienic Practices All employees who handle this product should wash their hand...

Page 247: ...hed in Manometric Respirometry Test OECD Test No 301F after 28 days 94 BOD Oxygen consumption Day 5 60 5 Day 10 82 Day 20 89 1 Toxicity to Micro Organisms activated sludge OECD Test No 209 1050 Result value 1000 mg L bacterial NA 16 h EC50 Result value 1000 mg L Toxicity to Aquatic Invertebrates water flea Ceriodaphnia dubia LC50 Result value 10000 25800 mg L green alga Se renastrum capricornutum ...

Page 248: ...4 Extreme Carcinogenicity Lists NTP No IARC Monograph No OSHA Regulated No Section 313 Supplier Notification This product contains the following toxic chemcial s subject to the reporting requirements of SARA TITLE III Section 313 of the Emergency Planning and Community Right To Know Act of 1986 and of 40 CFR 372 CAS Chemical Name By Weight 107 21 1 Ethylene Glycol 99 Section XVI Other Information ...

Page 249: ...ditional information may be necessary or helpful for specific conditions and circumstances of use It is the user s responsibility to determine the suitability of this product and to evaluate risks prior to use and then to exercise appropriate precautions for protection of employees and others Product Name Ethylene Glycol 7 of 7 ...

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