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Toro General Commercial Products Warranty

 

A Two-Year Limited Warranty

Conditions and Products Covered

The Toro Company and its affi liate, Toro Warranty Company, 
pursuant to an agreement between them, jointly warrant your Toro 
Commercial Product (“Product”) to be free from defects in materi-
als or workmanship for two years or 1500 operational hours*, 
whichever occurs fi rst. This warranty is applicable to all products 
with the exception of Aerators (refer to separate warranty state-
ments for these products). Where a warrantable condition exists, 
we will repair the Product at no cost to you including diagnosis, 
labor, parts, and transportation. This warranty begins on the date 
the Product is delivered to the original retail purchaser.

* Product equipped with hour meter

Instructions for Obtaining Warranty Service

You are responsible for notifying the Commercial Products Dis-
tributor or Authorized Commercial Products Dealer from whom 
you purchased the Product as soon as you believe a warrantable 
condition exists. If you need help locating a Commercial Products 
Distributor or Authorized Dealer, or if you have questions regard-
ing your warranty rights or responsibilities, you may contact us at:

 

Toro Commercial Products Service Department

 

Toro Warranty Company

 

8111 Lyndale Avenue South

 

Bloomington, MN 55420-1196

 952-888-8801
 E-mail: 

[email protected]

Owner Responsibilities

As the Product owner, you are responsible for required main-
tenance and adjustments stated in your 

Operator’s Manual

Failure to perform required maintenance and adjustments can be 
grounds for disallowing a warranty claim.

Items and Conditions Not Covered

Not all product failures or malfunctions that occur during the 
warranty period are defects in materials or workmanship. This 
warranty does not cover the following:

Product failures which result from the use of non-Toro 
replacement parts, or from installation and use of add-on, 
or modifi ed non-Toro branded accessories and products. A 
separate warranty may be provided by the manufacturer of 
these items.
Product failures which result from failure to perform recom-
mended maintenance and/or adjustments. Failure to properly 
maintain your Toro product per the Recommended Mainte-
nance listed in the 

Operator’s Manual

 can result in claims for 

warranty being denied.
Product failures which result from operating the Product in an 
abusive, negligent or reckless manner.
Parts subject to consumption through use unless found to be 
defective. Examples of parts which are consumed, or used 
up, during normal Product operation include, but are not lim-
ited to, brakes pads and linings, clutch linings, blades, reels, 
bed knives, tines, spark plugs, castor wheels, tires, fi lters, 
belts, and certain sprayer components such as diaphragms, 
nozzles, and check valves, etc.
Failures caused by outside infl uence. Items considered to be 
outside infl uence include, but are not limited to, weather, stor-
age practices, contamination, use of unapproved coolants,

lubricants, additives, fertilizers, water, or chemicals, etc.
Normal noise, vibration, wear and tear, and deterioration.
Normal “wear and tear” includes, but is not limited to, dam-
age to seats due to wear or abrasion, worn painted surfaces, 
scratched decals or windows, etc.

 

Parts

Parts scheduled for replacement as required maintenance are war-
ranted for the period of time up to the scheduled replacement time 
for that part. Parts replaced under this warranty are covered for the 
duration of the original product warranty and become the property 
of Toro. Toro will make the fi nal decision whether to repair any ex-
isting part or assembly or replace it. Toro may use remanufactured 
parts for warranty repairs.

Note Regarding Deep Cycle Battery Warranty:

Deep cycle batteries have a specifi ed total number of kilowatt-
hours they can deliver during their lifetime. Operating, recharging, 
and maintenance techniques can extend or reduce total battery 
life. As the batteries in this product are consumed, the amount 
of useful work between charging intervals will slowly decrease 
until the battery is completely worn out. Replacement of worn out 
batteries, due to normal consumption, is the responsibility of the 
product owner. Battery replacement may be required during the 
normal product warranty period at owner’s expense.

Maintenance is at Owner’s Expense

Engine tune-up, lubrication cleaning and polishing, replacement of 
fi lters, coolant, and completing Recommended Maintenance are 
some of the normal services Toro products require that are at the 
owner’s expense.

General Conditions

Repair by an Authorized Toro Distributor or Dealer is your sole 
remedy under this warranty.

Neither The Toro Company nor Toro Warranty Company is
liable for indirect, incidental or consequential damages in
connection with the use of the Toro Products covered by this 
warranty, including any cost or expense of providing sub-
stitute equipment or service during reasonable periods of 
malfunction or non-use pending completion of repairs under 
this warranty. Except for the Emissions warranty referenced 
below, if applicable, there is no other express warranty. All 
implied warranties of merchantability and fi tness for use are 
limited to the duration of this express warranty.

Some states do not allow exclusions of incidental or consequential 
damages, or limitations on how long an implied warranty lasts, so 
the above exclusions and limitations may not apply to you. This 
warranty gives you specifi c legal rights, and you may also have 
other rights which vary from state to state.

Note regarding engine warranty:

The Emissions Control System on your Product may be covered 
by a separate warranty meeting requirements established by the 
U.S. Environmental Protection Agency (EPA) and/or the California 
Air Resources Board (CARB). The hour limitations set forth above 
do not apply to the Emissions Control System Warranty. Refer to 
the Engine Emission Control Warranty Statement printed in your 

Operator’s Manual

  or contained in the engine manufacturer’s 

documentation for details.


 

Countries Other than the United States or Canada

Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) 
to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or 
have diffi culty obtaining guarantee information, contact the Toro importer.

Part No. 374-0031 Rev. D

Summary of Contents for 30370

Page 1: ...Form No 3360 906 Rev A Polar Trac Kit Groundsmaster 7200 7210 Series Mowers Model No 30370 Serial No 280000001 and Up Model No 30371 Register at www Toro com Original Instructions EN...

Page 2: ...low the recommended precautions Figure 2 1 Safety alert symbol This manual uses 2 other words to highlight information Important calls attention to special mechanical information and Note emphasizes g...

Page 3: ...antial footwear and long trousers Do not operate the equipment when barefoot or wearing open sandals Thoroughly inspect the area where the equipment is to be used and remove all objects which may be t...

Page 4: ...slope Travel on slopes requires particular care To guard against overturning do not stop or start suddenly when on a slope use slow speeds on slopes and during tight turns stay alert for humps and ho...

Page 5: ...isible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost The following instructional decal is applied to components supplied with this kit and...

Page 6: ...with cab model 30371 2 Hose clamp small supplied with cab model 30371 2 Hose adapter fitting 1 Bulkhead bracket 1 Self tapping screw 5 16 inch 2 Dust plug 1 Dust cap 1 2 Dual contact switch 1 Prepare...

Page 7: ...el 30371 4 Bolt 1 2 x 3 inches supplied with cab model 30371 4 Washer Steel 1 2 x 2 1 2 inches supplied with cab model 30371 4 Washer rubber 1 2 x 2 1 2 inches supplied with cab model 30371 4 Nut 1 2...

Page 8: ...rews securing the rear panel to the frame and remove the rear panel Figure 3 Figure 3 1 Rear panel 4 Clean the engine side of the rear panel Make sure all grease and or oil is removed from the panel t...

Page 9: ...the 3 front cover mounting screws and remove the cover Figure 7 Figure 7 1 Front cover 2 Mounting bolts 13 Clean the engine side of the front cover and install the self adhesive heat shield material F...

Page 10: ...Figure 10 Do not remove the side panels Note The cab assembly comes supplied with additional hose length This hose will be cut to length later Figure 10 1 Cab Back panel 2 Hose labeled Pressure 2 On...

Page 11: ...ng hose These will be used to complete the traction unit connections Figure 13 1 55 inches 2 22 1 2 inches 8 Locate the 2 mounting holes in the left side of the rear frame mount Figure 14 Figure 14 1...

Page 12: ...barb is to point rearward toward the radiator fan shroud Figure 18 1 Radiator hose 3 52 inch long hose 2 Tee fitting 15 Connect the 55 inch 140 cm length of previously cut hose to the new tee fitting...

Page 13: ...se adapter fitting 4 Hose clamp 18 Connect the 22 1 2 inch 57 cm length of hose to the engine thermostat housing adapter fitting Figure 22 Secure the hose to the adapter fitting with a hose clamp Rout...

Page 14: ...ith cab model 30371 Procedure Route and secure the cab harness and fusible link as follows 1 Insert the wires from the large harness connector down thru the right grommet in the rear frame mount Figur...

Page 15: ...ard the left side of the machine while inserting the harness wire clips into the holes in the underside of the rear frame mount Figure 27 Note Make sure to route the wires away from any hot rotating o...

Page 16: ...ch Figure 31 Install the rear bolts from the top Figure 31 1 Skid plate 3 Skid mounting plate 2 Frame cross member 5 Removing the Mower Deck Parts needed for this procedure 2 Vertical tube support ass...

Page 17: ...1 Drive shaft 3 Bolts 2 Gear box 4 Roll pin 5 Remove the retaining ring securing the rear of the deck lift cylinder to the pivot pin Figure 36 Figure 36 1 Deck lift cylinder 3 Screw 2 Retaining ring...

Page 18: ...re supporting the rear of the deck frame and the rear bumper is lightly supported 11 Carefully remove the bolts 3 4 inch washers and nuts that secure the deck frame to the rear frame 3 on the left sid...

Page 19: ...aulic pressure and tank hoses and secure with 2 cable ties each 3 Loosen the pressure hose fitting at the pump and rotate the fitting 45 degrees toward the front of the machine Figure 42 Note Figure 4...

Page 20: ...e hose 7 Connect the drive shaft to the gear box shaft in the winter frame and torque the bolts 5 16 inch to 175 225 in lb 20 to 25 N m Install the roll pin Figure 46 Figure 46 1 Pressure hose 4 Cable...

Page 21: ...ses are not kinked or are not rubbing against any sharp edges or moving parts Note Adjust the angle of the fittings to accommodate the routing of the hoses G009488 1 2 Figure 50 1 Pressure hose 2 Tank...

Page 22: ...outboard of the steel guides when moving the track 20 Adjust the floor jack to a suitable height to install the front tire With a helper lift the front of the track enough to carefully install the fro...

Page 23: ...inch supplied with cab model 30371 Procedure 1 Remove the bolt nut hair pin cotter and pin securing each ROPS assembly to the ROPS posts Figure 57 Remove the ROPS assembly Figure 57 1 ROPS 4 Bolt nut...

Page 24: ...igure 60 Secure the corner mats to the rear panel and cross member with 2 rear panel mounting screws previously removed Use the remaining screw to secure the bottom middle of the rear panel to the cro...

Page 25: ...d to ease installation decrease the lifting weight and to prevent possible damage 2 Remove the fasteners securing the cab to the shipping pallet 3 Insert a rubber cab mount at the front and rear mount...

Page 26: ...ocedure 1 Tighten the bolts and nuts securing the cab mount supports to the ROPS posts 2 Connect the cab pressure and return heater hoses to the quick couplers on the rear frame mount Figure 66 Figure...

Page 27: ...tificate of Quality 1 Jacking tube 2 Jacking tube bolts 1 Eyelet 1 Spacer 1 Flange nut 1 4 inch Procedure 1 Read the manuals 2 Store the documentation in a safe place 3 Use the jacking tube and jackin...

Page 28: ...erators ear and can cause hearing loss through extended periods of exposure Wear hearing protection when operating this machine The use of protective equipment for eyes ears feet and head is recommend...

Page 29: ...osition the machine so the winter frame can be rolled away and replaced with the summer frame and the rear of the machine can be raised with a floor jack Cab door and side window can be removed if spa...

Page 30: ...eaded finger tight on both sides of the machine Figure 76 12 Raise the floor jack high enough so that the track can be slid off of the front tire The track guides have many pinch points Carefully gras...

Page 31: ...eturn hose 19 Remove the 2 3 4 diameter bolts that attach the front frame to the rear frame ahead of the drive tire from each side of the frame Figure 80 DO NOT REMOVE THE COUPLER PIN AT THIS TIME Fig...

Page 32: ...and evenly tightening the jacking bolts Figure 84 on each side of the cab jack tube a little at a time Alternate frequently from side to side so that the bolts support the cab evenly and stay in posi...

Page 33: ...nder pins and rear drive tires if required to gain access to the bolts on the right hand side Torque the bolts to 265 foot pounds Figure 87 1 3 mounting bolts 3 4 inch washers and nuts Left side 32 Re...

Page 34: ...ng ring Figure 92 37 Secure the front of the lift cylinder to the mower frame with the cylinder pin and screw Figure 92 Figure 92 1 Deck lift cylinder 3 Screw 2 Retaining ring 4 Cylinder pin screw 38...

Page 35: ...2 Remove the bolt nut hair pin cotter and pin securing each ROPS assembly to the ROPS posts Figure 95 Remove the ROPS assembly Figure 95 1 ROPS 4 Bolt nut 2 Pin 5 ROPS post 3 Cotter pin 3 Loosely ins...

Page 36: ...e rear of the deck lift cylinder to the pivot pin Figure 99 Figure 99 1 Deck lift cylinder 3 Screw 2 Retaining ring 4 Cylinder pin 7 Remove the screw securing the front cylinder pivot pin to the mower...

Page 37: ...e control valve Figure 103 Cap the hose and fitting with a cap and plug Pull the hose back toward the rear of the frame 13 Lower the floor jack until the deck vertical support assemblies are supportin...

Page 38: ...re hosed fitting rotated 45 degrees 17 Remove the two screws securing the winter frame floor plate cover to the floor and remove the plate Figure 107 Figure 107 1 Floor plate cover 2 Mounting screws 1...

Page 39: ...20 Connect the drive shaft to the gear box shaft in the winter frame and torque the bolts 5 16 inch to 175 225 in lb 20 to 25 N m Install the roll pin Figure 111 Figure 111 1 Pressure hose 4 Cable tie...

Page 40: ...b 88 to 115 N m 24 Insert a rubber mount onto each cab mount at the rear mounting locations Figure 115 Figure 115 1 Cab mount 2 Rubber mount 25 Lower the cab into position by slowly and evenly looseni...

Page 41: ...e to the valve hard line and the tank hose to the valve Figure 120 Retain the hose plugs for the summer change over Note Make sure the hoses are note kinked or are rubbing against any moving parts Not...

Page 42: ...n the outer edges outboard of the steel guides when moving the track 36 Adjust the floor jack to a suitable height to install the front tire With a helper lift the front of the track enough to careful...

Page 43: ...o the quick couplers on the rear frame mount Figure 127 Figure 127 1 Pressure hose 2 Return hose 42 Remove the cap and plug the cab wire harness connector into the harness on the rear frame mount Figu...

Page 44: ...operating conditions are extremely dusty or sandy Grease Type General purpose grease How to Grease Service Interval Every 50 hours 1 Disengage the PTO and set the parking brake 2 Stop the engine remo...

Page 45: ...he Operator s Manual supplied with the cab for instructions on fuses If the machine has any electrical system issues check the fuses Grasp each fuse and remove them one at a time checking to see if an...

Page 46: ...f the floor and support it with jack stands 2 Remove the two screws securing each side access cover and remove the covers Figure 132 Figure 132 1 Access covers 3 Loosen and remove the locknut and flat...

Page 47: ...ease fittings and pivot points Oil the spline on the PTO output shaft to prevent rusting 2 Check and adjust tire pressure refer to Checking Tire Pressure in Drive System Maintenance page 46 3 Check al...

Page 48: ...is not limited to dam age to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are war ranted for the p...

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