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Tokheim Quantium 510, Installation Manual

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Tokheim Quantium 510 Installation Manual Download Page 87

Document Ref 942583-001 Rev 8

Page 5-1

Quantium 510 Installation Manual

Installation

SECTION 5 CONTENTS

5

INSTALLATION .......................................................................................................... 5-2

5.1

General ................................................................................................................. 5-2

5.2

Identification of Sides ........................................................................................... 5-2

5.3

Lifting ................................................................................................................... 5-3

5.4

Placement ............................................................................................................. 5-3
5.4.1

Dispenser Without Lifting Slots and on Wooden Transit Pallet ........... 5-4

5.4.2

Dispenser Without Lifting Slots and on Metal Transport Profile ......... 5-7

5.4.3

Dispensers with lifting Slots or Brackets, Forklift pitch Chart ........... 5-10

5.4.4

Dispenser with LIfting Slots and on Wooden Transit Pallet .............. 5-12

5.4.5

Dispenser with Lifting Slots and on Metal Transit Profile ................. 5-15

5.4.6

M-SAT Dispenser With Lifting Slots on Metal Profile
Transport Pallet .................................................................................. 5-18

5.4.7

Using Jacking Bolts to Lower a Dispenser ....................................... 5-21

5.4.8

Leak Plate Sealing ............................................................................. 5-22

5.4.9

Fixing to Ground ................................................................................. 5-23

5.4.10

Earthing .............................................................................................. 5-24

5.5

Hydraulic Connections ....................................................................................... 5-25
5.5.1

Installation of TQP-HS Pumps .......................................................... 5-25

5.5.2

Pipework - Suction Dispensers .......................................................... 5-25

5.5.3

Fitting A risbridger Check Valve ........................................................ 5-27

5.5.4

Pipework - Submerged Dispensers ................................................... 5-27

5.5.5

Pipework - VR .................................................................................. 5-27

5.5.6

New Submerged Installation - Manufactured after January 2015 .... 5-28

5.6

Electrical Connections ........................................................................................ 5-30
5.6.1

Junction Box Wiring ........................................................................... 5-31

5.6.2

Communications Wiring in Main Junction Box .................................. 5-40

5.6.3

Special Dispenser Configurations ...................................................... 5-42

5.6.4

Media Head Configuration ................................................................ 5-44

5.6.5

Media Head Connections .................................................................. 5-45

5.6.6

Panduit Connector Instructions .......................................................... 5-46

Summary of Contents for Quantium 510

Page 1: ...Document Ref 942583 001 Rev 8 04 2015 Quantium 510 Installation Manual...

Page 2: ...party injury caused by incorrect use of the product or by attempts to maintain or to repair the product by parties other than those fully trained by Tokheim or by its accredited third party representa...

Page 3: ...ection flange level satellite drawing 4 3 1 1 3 1 10 Changes to dispenser height dimensions ground frames to be the same as Q500T1 drawings 4 3 1 1 Removal of 2 2 from title 4 3 1 5 Addition of the VH...

Page 4: ...10 Addition of groundframe table 6 3 1 12 Updated drawing and changed name Display Heights to Dispenser Heights 6 3 2 3 Addition of text to SVHS 3 4 6 3 2 6 Addition of text to SVHS 4 6 6 5 4 5 Place...

Page 5: ...ck Cover Glossary updated and address change 29 08 2014 7 1 2 21 New Submerged Connection after May 2014 drawing added 2 24 New Submerged with Nefit Adapt Shear Valve May 2014 2 24 Note added regardin...

Page 6: ...4 Document Ref 942583 001 Rev 8 Revision Record Quantium 510 Installation Manual This page is intentionally blank...

Page 7: ...2 16 2 3 Hydraulic Connections 2 20 2 3 1 Suction Submerged Connections 2 20 2 3 2 Master Satellite Connections 2 24 2 3 3 Vapour Recovery Connections 2 26 2 4 Electrical Connections 2 31 3 DRAWINGS 3...

Page 8: ...5 3 4 11 Mini Sat 3 26 4 PACKAGING HANDLING 4 2 4 1 Shipping Documentation 4 2 4 2 Packaging 4 2 4 2 1 Unpacking 4 2 4 3 Inventory Inspection 4 2 4 4 Weights 4 3 4 5 Handling 4 3 4 6 Access the Hydrau...

Page 9: ...unction Box Wiring 5 31 5 6 2 Communications Wiring in Main Junction Box 5 40 5 6 3 Special Dispenser Configurations 5 42 5 6 4 Media Head Configuration 5 44 5 6 5 Media Head Connections 5 45 5 6 6 Pa...

Page 10: ...8 Document Ref 942583 001 Rev 8 Contents Quantium 510 Installation Manual This page is intentionally blank...

Page 11: ...1 3 Authorised Technicians 1 3 1 4 Contact Information 1 3 1 5 Health Safety 1 3 1 5 1 Safety Checklist 1 3 1 5 2 Duties of the Employees 1 4 1 5 3 Hazards 1 4 1 5 4 Warning Signs 1 5 1 5 5 Personal...

Page 12: ...necessary drawings required for reference during the installation and commissioning are listed and contained in this section Section 4 Packaging and Handling This section provides instructions for unp...

Page 13: ...this checklist be fully complied with during all work at the petrol station particularly construction or repair work It is the duty of the contractor to ensure that all workers employed by him obey e...

Page 14: ...oordinated or controlled in order to meet safety requirements 3 Where dangerous activities are carried out by several persons the need for a permanent faultless communication between them in order to...

Page 15: ...be read at night At unattended service stations break away couplings must always be used to reduce the danger caused by a motorist driving off with the nozzle still in the tank 1 5 4 WARNING SIGNS Th...

Page 16: ...ibited Only the use of explosion protected work lights is permitted The use of telecommunications equipment in hazardous areas is strictly prohibited SAFETY INSTRUCTIONS The following safety instructi...

Page 17: ...requirements of European Directive 2009 126 EC The production and end test is controlled through the QualityAssurance systems within the Tokheim Manufacturing Centres and has received Quality Assuranc...

Page 18: ...s are not compromised 1 7 MID Dispensers From mid 2007 Tokheim dispensers may be shipped from European factories in accordance with the Metrological Instruments Directive MID Such dispensers are calib...

Page 19: ...ams 2 2 2 2 Basic Model Schematics 2 5 2 2 1 Standard Speed Models 2 5 2 2 2 High Speed Diesel Models 2 8 2 2 3 Very High Speed Diesel Models 2 12 2 2 4 Master Satellite Models 2 16 2 3 Hydraulic Conn...

Page 20: ...d in the following diagram The zone classifications shown are always the highest applicable to that location within the dispenser Q510 DISPENSER STANDARD HEAD CONFIGURATION Island Level 1781 Zone 1 No...

Page 21: ...e 2 areas are external of the dispenser Zone 1 areas are internal in the dispenser Dimensions A and B will depend on dispenser model number of hoses refer to Section 3 Zone 1 Non hazardous zone Zone 2...

Page 22: ...ous zone Zone 2 Note On this drawing all Zone 2 areas are external of the dispenser Zone 1 areas are internal in the dispenser Dimensions A and B will depend on dispenser model number of hoses refer t...

Page 23: ...P RS the valves are not needed The valve is needed for Preset or in any case of submerge Example shown is B sided left A sided right is also available Prod 1 40 40 Prod 1 Prod 1 Prod 1 B side left A s...

Page 24: ...xample shown is B sided left A sided right is also available Blind side A side right Prod 2 40 Prod 1 40 40 Prod 2 40 Prod 1 Prod 1 Prod 2 Prod 2 Prod 1 B side left A side right Model 2 4 Prod 2 40 Pr...

Page 25: ...Prod 4 40 Prod 1 40 Prod 1 Prod 4 Prod 2 Prod 3 B side left In case of NON preset with TQP RS the valves are not needed The valve is needed for Preset or in any case of submerge Example shown is B si...

Page 26: ...valves are not needed The valve is needed for Preset or in any case of submerge Example shown is B sided left A sided right is also available 1kW Satellite Feed with continuous filling button optional...

Page 27: ...eft In case of NON preset with TQP RS or TQP HS the valves are not needed The valve is needed for Preset or in any case of submerge Example shown is B sided left A sided right is also available HS in...

Page 28: ...40 Prod 1 Prod 2 Diesel 1 B side left In case of NON preset with TQP RS the valves are not needed The valve is needed for Preset or in any case of submerge Example shown is B sided left A sided right...

Page 29: ...rod 2 40 Prod 3 40 Diesel 1 80 Prod 1 40 40 Prod 2 40 Prod 3 80 Diesel 1 40 Prod 1 Prod 1 Diesel 1 Prod 2 Prod 3 Prod 2 Prod 1 Diesel 1 Prod 3 B side left A side right 1 5kW HS in first column also av...

Page 30: ...VERY HIGH SPEED DIESEL MODELS Model VHS 1 1 L Diesel 1 130 Diesel 1 B side left Blind Side A side right Empty 1 5kW Model VHS 1 2 Diesel 2 130 Diesel 2 B side left 130 Diesel 1 A side right Diesel 1 1...

Page 31: ...right Two diesel nozzles per side connected to one pump Diesel 2 130 40 Diesel 1 130 Diesel 1 Diesel 1 Model VHS 2 4 Diesel 2 40 Diesel 2 B side left A side right Two diesel nozzles per side connected...

Page 32: ...e left 1 5kW A side right Diesel 2 130 40 Diesel 1 130 Diesel 1 Diesel 1 1 5kW Prod 1 40 Prod 1 Prod 1 40 Prod 1 Prod 2 40 Prod 2 Prod 2 40 Prod 2 130 and 40 for Diesel 40 or 35 35 for products 1 and...

Page 33: ...e not needed In case of NON preset with TQP RS or TQP HS the valves for the last column are not needed The valve is needed for Preset or in any case of submerge Prod 1 Prod 1 Prod 2 Prod 2 40 40 130 4...

Page 34: ...DELS Model HSM 1 1 Model SVHS 5 8 R Prod 1 40 Prod 2 40 Prod 3 40 Diesel 2 40 130 Diesel 1 Diesel 2 Prod 3 Prod 1 Prod 2 Diesel 1 B side left A side right 40 Prod 3 40 Prod 2 40 Prod 1 1 x TQP HS and...

Page 35: ...inuous filling button optional Empty Prod 2 40 Prod 3 40 Diesel 2 80 Prod 1 40 40 Prod 2 40 Prod 3 80 Diesel 1 40 Prod 1 Prod 1 Prod 2 Prod 3 Diesel 2 Prod 2 Prod 1 Diesel 1 Prod 3 B side left A side...

Page 36: ...Diesel 2 130 Diesel 2 B side left Satellite Feed with continuous filling button optional 130 Diesel 1 Satellite Feed with continuous filling button optional A side right Diesel 1 Model VHSM 2 4 Diesel...

Page 37: ...iesel 130 Satellite Feed with continuous filling button Satellite connections in remote Diesel Master Dispenser B side left Blind side A side right Example shown is B sided left mini satellite dispens...

Page 38: ...s 98 98 58 58 1 5 Pipe with female thread incl plastic pipes 1 5 Pipe with male thread 2 Pipe with male thread 2 Pipe with female thread 70 Island Level Driptray height 1 5 female thread on flexi If t...

Page 39: ...ration M10 Island Level Filter Level 201 70 82 78 Driptray height Suction Submerged Connection with Filterbox without Flexible coupling Dispensers Manufactured Before June 2014 Submerged Connection on...

Page 40: ...ead with without Filterbox 38 Option Flexible coupling to 1 5 female thread Rc 1 5 70 Driptray height 78 O ring seal level Island Level Suction Connection Flexible Coupling to 1 5 O ring Compression F...

Page 41: ...ction with Nefit Adaptor Shear Valve Filterbox only Dispensers Manufactured Before June 2014 Adapter NEFIT Pipe 903583 201 70 Island Level 117 Driptray height Filter Level Suction Connection with Nefi...

Page 42: ...12 Connection Flange Level 78 185 Driptray height 70 Submerged Connection with Shear Valve Filterbox only Dispensers Manufactured After May 2014 38 70 Island Level 117 Driptray height G1 5 Shear Valv...

Page 43: ...Page 2 25 Quantium 510 Installation Manual Site Preparation Master to Mini Satellite Connection 12 Connection Flange Level Driptray height 78 201 86 70 Satellite Connection 12 Connection Flange Level...

Page 44: ...ange on Dispenser VR Flexi 900015 022 901596 900758 003 Insulation Sleeve 901320 001 900011 004 901772 901859 Flange 1 78mm M10 Nut Nipple Gasket Underside of dispenser Driptray height 70 Terminate VR...

Page 45: ...ad G1 Underside of dispenser Weak point level with top of ground frame Driptray height 70 Terminate VR pipe 79 5mm below dispenser fixed to securing bracket Clamp fixed to ground frame Clamp 906069 Ri...

Page 46: ...flame arrester The correct type of flame arrester must be carefully selected Deflagration or detonation arrester dependent upon its position relative to the anticipated end of line Inline type unless...

Page 47: ...t Only is chosen VR Riser Pipe with male thread G1 904587 900015 022 900758 003 901596 901859 901320 001 900011 004 901772 900416 943050 001 903184 903184 Insulation Sleeve Gasket M10 Nut Shear Valve...

Page 48: ...shear point must be secured to the ground frame NOT dispenser frame NOTE All threads must be sealed using Loctite 577 900416 943050 001 903184 U Clamp Flame Arrester G1 G3 4 Nipple Under Clamp M10x45...

Page 49: ...ins connection power from the mains supply panel to the dispenser and the data connection link between forecourt controller and calculator are customer country and configuration specific The number of...

Page 50: ...Page 2 32 Document Ref 942583 001 Rev 8 Site Preparation Quantium 510 Installation Manual This page is intentionally blank...

Page 51: ...dels 5 10 3 10 3 1 10 Satellite 3 11 3 1 11 Mini Sat 3 12 3 2 Dispenser Heights 3 13 3 3 Ground Frames 3 14 3 4 Ground Plans 3 16 3 4 1 Two Frames One Column Models Suction Submerged 1 1 1 2 HS M 1 1...

Page 52: ...1 2 VHSM 1 2 Cladding extent column Edge of driptray base Groundframe extent Cladding extent door Edge of driptray base Groundframe extent Cladding extent end panel Edge of driptray base Groundframe e...

Page 53: ...column Edge of driptray base Groundframe extent 50 8 0 DETAIL A Edge of driptray base Groundframe extent Cladding extent door DETAIL B DETAIL C Edge of driptray base Groundframe extent Groundframe ex...

Page 54: ...driptray base Groundframe extent Cladding extent door Edge of driptray base Groundframe extent Cladding extent end panel Edge of driptray base Groundframe extent DETAIL A DETAIL B DETAIL C Groundframe...

Page 55: ...dge of driptray base Groundframe extent Cladding extent door Edge of driptray base Groundframe extent Cladding extent end panel Edge of driptray base Groundframe extent B SIDE A SIDE DETAIL A DETAIL B...

Page 56: ...ray base Groundframe extent Cladding extent door Edge of driptray base Groundframe extent DETAIL A DETAIL B 50 8 0 12 5 0 Cladding extent end panel Edge of driptray base Groundframe extent DETAIL C 33...

Page 57: ...driptray base Groundframe extent Cladding extent door Edge of driptray base Groundframe extent DETAIL A DETAIL B 50 8 0 12 5 0 Cladding extent end panel Edge of driptray base Groundframe extent DETAIL...

Page 58: ...dge of driptray base Groundframe extent Cladding extent door Edge of driptray base Groundframe extent DETAIL A DETAIL B 50 8 0 12 5 0 Cladding extent end panel Edge of driptray base Groundframe extent...

Page 59: ...Edge of driptray base Groundframe extent Cladding extent door Edge of driptray base Groundframe extent DETAIL A DETAIL B 50 8 0 12 5 0 Cladding extent end panel Edge of driptray base Groundframe exte...

Page 60: ...C 520 510 500 8 0 50 A SIDE B SIDE Island Level Cladding Extent Groundframe Extent Driptray Extent DETAIL A Groundframe extent Edge of driptray base Groundframe extent Edge of driptray base 12 Claddi...

Page 61: ...ndframe extent Cladding extent door Edge of driptray base Groundframe extent DETAIL A DETAIL B 50 8 0 12 5 0 Cladding extent end panel Edge of driptray base Groundframe extent DETAIL C 33 5 8 0 B SIDE...

Page 62: ...e Ground frame extent Ground frame extent Edge of driptray base Cladding side panel Ground frame extent Driptray extent Cladding extent Cladding extent Driptray extent Ground frame extent Ground frame...

Page 63: ...Document Ref 942583 001 Rev 8 Page 3 13 Quantium 510 Installation Manual Drawings 3 2 Dispenser Heights Standard Head Media Head 727 to centre of handle 1287 1574 1104 to 5 key 1611...

Page 64: ...01124 5 5 5F5C 908219 5 10 5F5C 908219 HD 2 2 2F2C 901113 HS 5 8 5F4C 901127 THS 1 2 2F1C 901110 THS 2 4 3F2C 901118 THS 3 6 SUCTION 4F3C 901122 VHS 1 1 2F1C 901110 VHS 1 2 2F1C 901110 VHS 1 2 SS 2F2C...

Page 65: ...72 20x900016 004 20x900013 003 5 10 5F5C N A Use 908219 5x901072 20x900016 004 20x900013 003 HD 2 2 2F2C 903575 002 HS 5 8 SUBMERGED 5F4C 903575 007 THS1 2 2F1C 903575 001 THS 2 4 3F2C 903575 003 THS...

Page 66: ...Pipe Mounting Holes Groundframe DISPENSER SIDE B DISPENSER SIDE A Electrical Supply Satellite A Vapour Recovery NOTE When measuring from the external edge of a factory supplied groundframe add 8mm to...

Page 67: ...8mm to dimensions referenced from edge of driptray base Suction Pipe Mounting Holes Groundframe Vapour Recovery Satellite A Satellite B Electrical Supply 387 5 60 380 231 387 5 481 581 DISPENSER SIDE...

Page 68: ...SER SIDE B Driptray extent Side A Prod 1 Diesel Diesel Side B MODEL THS 3 4 NOTE When measuring from the external edge of a factory supplied groundframe add 8mm to dimensions referenced from edge of d...

Page 69: ...21 462 DISPENSER SIDE A DISPENSER SIDE B Driptray extent Side A MODEL 3 3 3 6 HS 3 3 HS 3 6 MODEL VHS 3 6 Side A Side B NOTE When measuring from the external edge of a factory supplied groundframe add...

Page 70: ...Page 3 20 Document Ref 942583 001 Rev 8 Drawings Quantium 510 Installation Manual 3 4 5 FOUR FRAMES TWO COLUMNS MODELS SUCTION SUBMERGED VHS 4 4 Driptray extent...

Page 71: ...8mm to dimensions referenced from edge of driptray base Side A 904148 Prod 1 Prod 2 Diesel Diesel MODEL THS 4 6 597 5 58 60 112 5 197 5 282 5 400 390 500 462 231 943 Empty Position DISPENSER SIDE A 16...

Page 72: ...B Prod Prod Prod Prod 1 2 3 4 Prod Prod Prod Prod 1 2 3 4 MODEL VHS 4 8 Side A MODELS 4 4 4 8 HS 4 4 HS 4 8 Vapour Recovery Satellite B Electrical Supply Mounting Holes Groundframe Suction Pipe DISPE...

Page 73: ...1174 Driptray extent 2092 880 865 1951 1720 1489 1258 1027 SatelliteA B Electrical Supply Mounting Holes Groundframe Suction Pipes Vapour Recovery 760 NOTE When measuring from the external edge of a f...

Page 74: ...380 Electrical Supply DISPENSER SIDE A DISPENSER SIDE B NOTE When measuring from the external edge of a factory supplied groundframe add 8mm to dimensions referenced from edge of driptray base Prod 1...

Page 75: ...ED 60 911 5 272 5 770 5 377 5 Dimensions shown are from the edge of driptray base 581 481 Side A 538 A Side B B 822 429 324 424 410 905 995 5 589 7 Dimensions shown are from cladding panels Electrical...

Page 76: ...230 263 100 260 430 520 Blind side Product pipe Electrical supply MSAT MSAT Mounting holes Top view Dimensions shown are from cladding panels Left Side Nozzle Setup Top view Dimensions shown are from...

Page 77: ...ing 4 2 4 2 1 Unpacking 4 2 4 3 Inventory Inspection 4 2 4 4 Weights 4 3 4 5 Handling 4 3 4 6 Access the Hydraulic Area 4 4 4 7 Access the Calculator Head 4 4 4 7 1 Standard Head 4 4 4 7 2 TQC VGA Med...

Page 78: ...parate components belonging to the same delivery are packed together 4 2 1 UNPACKING When the dispensers arrive at the installation site the unpacked units should be inspected for possible shipping da...

Page 79: ...450kg Three Product Dispenser 650kg Four Product Dispenser 790kg Five Product Dispenser 860kg please note the above weights are approximate and will vary according to options fitted 4 5 Handling The r...

Page 80: ...the driptray 6 Remove the door completely and place in a safe position 7 Repeat for the opposite side of the dispenser if required 8 To refit insert the locating pins on the bottom of the hydraulic do...

Page 81: ...he calculator head door Simultaneously open both keylocks on the relevant calculator head door Carefully open the calculator head door top hinge The door is held open by 2 gas struts on either side of...

Page 82: ...cable glands STANDARD HEAD CABLE GLANDS BEHIND VENTED PANEL MEDIA HEAD CABLE GLANDS BEHIND VENTED PANEL 4 8 1 REMOVE BLIND DIT DOOR OR OPEN DIT NO DIT BLIND DIT DOOR Locate the key for the blind DIT...

Page 83: ...e released at the Fuel Point of Sale POS in the kiosk Swipe the Maintenance Service card at the POS or terminal and select the option Maintenance Service Note A spanner or paper roll on the display in...

Page 84: ...aintenance Service mode Press first the padlock and then Ticket on the DIT screen to disarm the electronic lock Carefully slide the Crypto VGA printer unit open Note The red open padlock on the Fuel P...

Page 85: ...d DIT door 1 In the calculator head use a 7mm nut runner to loosen and remove the small nuts securing the cable retaining plate to the inside of the calc box 2 Remove the cable retaining plate complet...

Page 86: ...connections 1 Follow the instructions given in section 4 6 to remove the hydraulic door on side B of the dispenser 2 Locate the junction box on side B of the dispenser 3 Using a 6mm allen key loosen...

Page 87: ...6 M SAT Dispenser With Lifting Slots on Metal Profile Transport Pallet 5 18 5 4 7 Using Jacking Bolts to Lower a Dispenser 5 21 5 4 8 Leak Plate Sealing 5 22 5 4 9 Fixing to Ground 5 23 5 4 10 Earthin...

Page 88: ...llowing checks need to be made before starting the installation Check that the electric cabling and the piping arrangements have been made in accordance with the Installation drawings in section 3 Che...

Page 89: ...ng procedures must be carried out Check that the electric cabling and piping arragements have been made in accordance with the Installation drawing Check the pipes have been flushed before connecting...

Page 90: ...rt packaging 2 Re position the forklift into the wooden transport pallet raise and move the dispenser close to its forecourt position 3 Lower the dispenser to about 20mm off the ground Use a 13mm span...

Page 91: ...f a suitable forklift under the dispenser driptray 6 Protect the dispenser panels with cardboard or other suitable material then strap the dispenser to the forklift using a ratchet strap or similar to...

Page 92: ...lter boxes are directly above the fuel supply risers Lower the dispenserslowly aligningthemountingholes on the driptray with the mounting holes on the cradle 11 Use the mounting hole closest to the hy...

Page 93: ...ately 20mm off the ground and using a 10mm spanner or socket loosen and remove the bolts on the centre wooden blocks connected to the metal profiles Remove the wooden blocks then lower the dispenser o...

Page 94: ...ser panels with cardboard or other suitable material then strap the dispenser to the forklift using a ratchet strap or similar to ensure stability and safety 6 Move the dispenser close to its final po...

Page 95: ...r boxes are directly above the fuel supply risers Lower the dispenser slowly aligning the mounting holes on the driptray with the mounting holes on the cradle 10 Use the mounting hole closest to the h...

Page 96: ...15 N A VHS 1 2 SS LHS N A 877 5 N A VHS 1 2 SS RHS N A 877 5 N A VHS 2 4 N A 877 5 N A VHS 3 6 603 N A N A VHS 4 4 603 N A N A VHS 4 8 603 N A N A VHSM 1 1 L N A 715 N A VHSM 1 1 R N A 715 N A VHSM 1...

Page 97: ...Document Ref 942583 001 Rev 8 Page 5 11 Quantium 510 Installation Manual Installation Slot to Slot Slot to Bracket A B A B...

Page 98: ...bout 20mm off the ground Use a 13mm spanner or socket to loosen and remove the two bolts holding the centre pallet section to the driptray on the front of the dispenser and remove it 4 Carefully loose...

Page 99: ...uitable forklift to the lifting slots in the driptray Carefully insert the forks into the lifting slots 6 Protect the dispenser panels with cardboard or other suitable material then strap the dispense...

Page 100: ...the cradle 11 Use the mounting hole closest to the hydraulic end as a first locating point Follow the instructions in section 5 4 8 to secure the dispenser using all 4 mounting holes 12 With the dispe...

Page 101: ...n and remove the bolts on the centre wooden blocks connected to the metal profiles Remove the wooden blocks then lower the dispenser onto the ground resting it on the two wooden end blocks Follow the...

Page 102: ...ing slots in the driptray Carefully insert the forks into the lifting slots 5 Protect the dispenser panels with cardboard or other suitable material then strap the dispenser to the forklift using a ra...

Page 103: ...he cradle 10 Use the mounting hole closest to the hydraulic end as a first locating point Follow the instructions in section 5 4 8 to secure the dispenser using all 4 mounting holes 11 With the dispen...

Page 104: ...ction 4 6 to access the dispenser hydraulic area and remove the hydraulic doors from both sides of the dispenser 3 With the dispenser stable on the central wooden transport pallet position the forks o...

Page 105: ...eed the cables up through the electrics hole position in the driptray 4 Protect the dispenser panels with cardboard or other suitable material then strap the dispenser to the forklift using a ratchet...

Page 106: ...nsure that the area around the dispenser is clear of all personnel then slowly remove the forklift and move it away from the dispenser 11 Using a 19mm spanner or socket remove the lifting bracket loca...

Page 107: ...ition the dispenser over the island and feed the cables up through the electrics hole position in the driptray 5 Carefully position the dispenser so that the filter boxes are directly above the fuel s...

Page 108: ...between leak plate and island or alternatively cradle or between integrated drip tray and island or alternatively cradle as per instruction hereafter Apply suitable fuel resistant sealant on the surf...

Page 109: ...NCRETE high tensile 100 Min depth into concrete 100mm Nut insert Tokheim groundframe Underside of dispenser driptray M10 BOLT high tensile WASHER min thickness 2mm min dia 25mm 5 4 9 FIXING TO GROUND...

Page 110: ...external connection facility for an earthing or equipotential bonding conductor Earthing requirements are dependent upon the number of earth conductors provided one per power cable and the types of ca...

Page 111: ...AS EXAMPLES SHOW BELOW 5 5 2 PIPEWORK SUCTION DISPENSERS Connections to the fuel supply pipes and the vapour return lines are accessible from side B of the dispenser see section 5 2 for identificatio...

Page 112: ...n the installation kit Note Hand tighten only at this point 9 Use a large adjustable spanner to tighten and secure the flexible connection to the fuel supply riser pipe 10 Using a 15mm spanner or sock...

Page 113: ...carefully lowered into position 2 Remove the protective covers on the fuel supply riser pipe and on the filter box WARNING BEWARE OF FUEL SPILLAGE 3 Connect the fuel supply pipe to the filter box 4 R...

Page 114: ...cabinet to balance the dispenser during installation may be required This is fitted in production on specific configurations only it is left in place once the dispenser is installed Description of Par...

Page 115: ...r the dispenser until it sits on the groundframe Note no risk that the nefit pipes will collide with the shear valves as it is inserted deep enough inside the filter pots 3 Untighten the Nefit nut 4 S...

Page 116: ...inimum can be used provided that the cables are suitable for use with the cable gland sizes fitted Individual cables can be combined provided that the minimum number of conductors remains The maximum...

Page 117: ...3mm For cable sizes 14 17mm Ensure that the correct gland size is chosen to suit each installation cable Failure to do so will compromise product safety The special requirements relating to the use of...

Page 118: ...Electronics Lighting Protection Note 1 CALC MCB CALC POWER 3x1 5mm cable The number of motors varies Always connect to the furthest left terminal i e furthest left L1 furthest left L2 furthest left L3...

Page 119: ...motors Tokheim recommends the use of a 2 P Lockable Type D MCB 16 amp for all single product dispensers and 2 product 40 80 dispensers 20 amp for all other MPD single product implies one riser positi...

Page 120: ...ins box FORECOURT WIRING Note 1 Motor Electronics Lighting Protection Tokheim recommends the use of a 3 P N Lockable Type D MCB 6 amp for submerged pumps 10 amp for 40 80 MPD pumps or single product 1...

Page 121: ...thest left L3 etc Jumper sizes and positions vary for different amounts of motors Motor Electronics Lighting Protection Tokheim recommends the use of a 3 P N Lockable Type D MCB 10 amp for 40 80 MPD d...

Page 122: ...OURT WIRING TO SATELLITE LEFT TO SATELLITE RIGHT DISPLAY RIGHT 8x0 75mm PVC cable NOZZLE LEFT BUTTON 4x1 5mm PVC cable DISPLAY LEFT 8x0 75mm PVC cable NOZZLE RIGHT BUTTON 4x1 5mm PVC cable 1 2 3 4 5 6...

Page 123: ...LITE LEFT VBU LBU1 LNO1 VBU CABLE RIGHT NOZZLE BUTTON 4x1 5mm PVC cable RNO1 VBU RBU1 VBU MINI SATELLITE RIGHT TERMINALS INSIDE JUNCTION BOX IN MINI SAT 1 2 3 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 1...

Page 124: ...ion Manual Satellite 1 2 3 Key 1 N01 2 BU1 3 VBU 941939 006 Rev 2 NOZZLE BUTTON 4x1 5mm PVC cable DISPLAY 8x0 5mm PVC cable KIOSK EQUIPMENT FORECOURT WIRING TERMINALS INSIDE MAIN JUNCTION BOX IN SATEL...

Page 125: ...ire Detection 2 1 2 3 4 5 6 7 8 TERMINALS INSIDE ADDITIONAL BERNSTEIN JUNCTION BOX KIOSK EQUIPMENT FORECOURT WIRING Tilt Detection and or Fire Detection 6x0 5mm 902675 016 Rev 1 Fire Tilt Detection in...

Page 126: ...2 3 4 5 6 7 8 screen screen 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 RX TX GND not used not used 82D 2 core screened cable screen screen SCREEN 2 core screened cable 5 6 7 8 1 2 3 4 5 6 7 8 R R L L 1 2 3 4 sc...

Page 127: ...reen LT LT LR 5 6 7 8 1 2 3 4 LR RR RR RT RT EPS TATSUNO 4 core screened cable 5 6 7 8 1 2 3 4 Low Lev R Low Lev L Aut Man 24V Prod Pos GND TTC TTD screen 8 core screened cable LOG screen NUOVO PIGNON...

Page 128: ...ms location Mains Section Main Junction Box M2000 M2000T Comms Section 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 5 6 3 SPECIAL DISPENSER CONFIGURATIONS With certain combinations of options additional junction b...

Page 129: ...Junction Box and the dispenser communications are housed as follows Option Combination Main Junction Box Additional Junction Box 1 Additional Junction Box 2 Fire Tilt Detection non EPS Comms DIT Fire...

Page 130: ...nication cables from the kiosk typically consist of one Cat 5 ethernet cable per dispenser for Crypto VGA and one Cat 5 ethernet cable per dispenser for Vidium Note event driven Vidium would require o...

Page 131: ...bracket for the Crypto VGA Vidium connections 3 Fit a suitable RJ45 connector to the end of the installation cable IMPORTANT Ensure that the braided shield is stripped down well at least 10cm 4 Conne...

Page 132: ...Page 5 46 Document Ref 942583 001 Rev 8 Installation Quantium 510 Installation Manual 5 6 6 PANDUIT CONNECTOR INSTRUCTIONS...

Page 133: ...Document Ref 942583 001 Rev 8 Page 5 47 Quantium 510 Installation Manual Installation This page is intentionally blank...

Page 134: ...ng the Dispenser 6 2 6 1 1 Programming the Dispenser 6 2 6 1 2 Dispenser Functions 6 2 6 1 3 Testing the Dispenser 6 3 6 2 Calibration of the Dispenser 6 3 6 2 1 Mechanical Calibration of the Meter 6...

Page 135: ...s are in correct working order 6 1 1 PROGRAMMING THE DISPENSER Refer to separate WWC T1 User Manual for more detailed information If permitted use the User Access Keypad UAK to place the dispenser s i...

Page 136: ...0 litres dispensed then the meter must be adjusted to ensure Weights Measures W M compliance Note W M regulations vary according to different countries 6 2 Calibration of the Dispenser If the meter is...

Page 137: ...05 then balance the error by adjusting both screws equally Adjust in a clockwise direction to reduce the amount of fuel delivered i e if the fuel in the container is greater than the reading on the c...

Page 138: ...played Press 7 to change to ON Press F4 to save and continue The next parameter TC will turn the TC function on or off Press F4 to enter TC sub menu Default OFF is displayed Press F4 to save and conti...

Page 139: ...ad the volume displayed on the calculator and enter into the UAK using the numeric keys Press F4 to save and continue If the difference is within acceptable limits i e 0 5 then a new calibration facto...

Page 140: ...options 90 unleaded 90 750kg m3 95 unleaded 95 750kg m3 98 unleaded 98 755kg m3 D iesel diesel 833kg m3 LPG LPG 537kg m3 Or enter density value for different fuel type using the numeric keys Press F4...

Page 141: ...remove the 4 transport bolts after commissioning 6 4 Handing over to the Station Manager Explain to the Station Manager the working of the dispenser s and their use according to the User Manual Toget...

Page 142: ...MICC MINERAL INSULATED COPPER CLAD CABLE MPE EC ENHANCED PULSER METER ELECTRONIC CALIBRATION MPE TC ENHANCED PULSER METER TEMPERATURE CALIBRATION OPT OUTDOOR PAYMENT TERMINALS POS POINT OF SALE TQM T...

Page 143: ...U T O M A T I C B L A D E L I N D U S T R I E W E G5 5 5 3 1A DB L A D E L T H EN E T H E R L A N D S T E L 3 14 9 73 8 95 5 5 F A X 3 14 9 73 8 19 5 0 7 W E S TP I T K E R R OI N D U S T R I A LE S T...

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