Terex Genie Z-45/25 Bi-Energy, Service Manual, Page: 61 / 213

Part No. 237062 Z-45/25 Bi-Energy • Z-45/25J Bi-Energy 3 - 35
September 2015 Section 3 • Scheduled Maintenance Procedures
CHECKLIST D PROCEDURES
3 Drive the machine to rotate the hub until one of
the plugs is located on top and the other one is
at 90 degrees.
4 Fill the hub with oil from the top hole until the oil
level is even with the bottom of the side plug
hole. Refer to Section 2,
Specifications .
5
Models with pipe plugs:
Apply pipe thread
sealant to the plugs and install the plugs.
Models with O-ring plugs: Install the plugs
into the drive hub.
6 Repeat steps 1 through 5 for the other drive
hub.
D-4
Replace the Hydraulic Tank
Return Filter
Replacement of the hydraulic tank return filter is
essential for good machine performance and
service life. A dirty or clogged filter may cause the
machine to perform poorly and continued use may
cause component damage. Extremely dirty
conditions may require that the filter be replaced
more often.
Bodily injury hazard. Beware of
hot oil. Contact with hot oil may
cause severe burns.
1 Locate the hydraulic return filter next to the
hydraulic tank.
2 Place a suitable container under the hydraulic
filter.
3 Remove the filter with an oil filter wrench.
4 Apply a thin layer of oil to the new oil filter
gasket.
5 Install the new filter and tighten it securely by
hand. Clean up any oil that may have spilled
during the installation procedure.
6 Turn the key switch to ground controls and pull
out the red Emergency Stop button out to the
on position at both the ground and platform
controls.
7 Activate any boom function and inspect the filter
and related components to be sure that there
are no leaks.
8 Use a permanent ink marker to write the date
and number of hours from the hour meter on
the oil filter.