Terex Genie Z-45/25 Bi-Energy, Service Manual

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Z-45/25 Bi-Energy • Z-45/25J Bi-Energy Part No. 237062
September 2015
ii
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate operator's
manual on your machine before attempting any
maintenance or repair procedure.
This manual provides detailed scheduled
maintenance information for the machine owner and
user. It also provides troubleshooting fault codes
and repair procedures for qualified service
professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest degree
of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
http://www.genielift.com
e-mail: awp.techpub@terex.com
Copyright © 2011 Terex Corporation
237062 Rev B September 2015
Fifth Edition, Second Printing
"Genie" and "Z" are registered trademarks of
Terex South Dakota, Inc. in the USA and many
other countries.
Printed on recycled paper
Printed in U.S.A.
Introduction
Serial Number Information
Genie offers the following Service Manuals for
these models:
Title Part No.
Z-45/25 Bi-Energy and Z-45/25J Bi-Energy
Service Manual, Second Edition
(before serial number 23236) ............................ 106488
Z-45/25 Bi-Energy and Z-45/25J Bi-Energy
Service Manual, Third Edition
(from serial number Z452504-23236 to
Z452507-31014) ................................................ 110188
Z-45/25 Bi-Energy and Z-45/25J Bi-Energy
Service Manual, Fourth Edition
(from serial number Z452507-31015 to
Z452510A-39313) .............................................. 237061