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Tele Radio T24-01, Installation Instructions Manual

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Tele Radio T24-01 Installation Instructions Manual Download Page 16

Installation instructions

│

T24

│

Chapter 3: Functional safety

M easu res  f or  probabil ity   of   hardware  f ail u res

Measure

System based on…

T24 + R20

T24 + R21

Probability of dangerous failure per 
hour

PFH = 39 FIT

PFH = 28 FIT

Diagnostic coverage

DC = 99%

DC = 99%

Safe failure fraction

SFF = 99%

SFF = 99%

Level of hardware fault tolerance

HFT = 1

HFT = 1

Proof test interval

10 years

10 years

Diagnostic test interval

Continuous

Continuous

1 FIT = 1 failure/ 10

9

h

16

IM-PM-TX101-EN-v08

Summary of Contents for T24-01

Page 1: ...safe smart strong T24 IM PM TX101 EN v08 Language English original INSTALLATION INSTRUCTIONS Transmitters T24 01 T24 06 T24 07...

Page 2: ...Tele Radio AB Datav gen 21 SE 436 32 Askim Sweden Phone 46 0 31 748 54 60...

Page 3: ...0 5 4 Transmitter bottom views 21 5 5 Transmitter side views 23 5 6 Display and display LEDS 25 5 7 Side buttons 26 CHAPTER 6 BOARD DESCRIPTION 28 6 1 Position of the printed circuit boards 28 6 2 Bas...

Page 4: ...Set the buzzer volume 60 9 11 Set the radio inactivity timeout 61 9 12 Select a time zone 62 9 13 Register RFID tags 63 9 14 Erase RFID tags 65 9 15 Configure repeater slot ID 66 9 16 Show the device...

Page 5: ...ectly by radio remote control may be passed on to the end user Tele Radio AB remote controls are often built into wider applications This documentation is not intended to replace the determination of...

Page 6: ...ess the specific instructions and safety warnings of the end product manufacturer For battery precautions see 10 1 Battery precautions Tele Radio AB products are covered by a warranty against material...

Page 7: ...ion configuration and operating instructions as well as general troubleshooting Please report any error or omission in this document as well as any improvement or amendment suggestion to td tele radio...

Page 8: ...and to use it in all communication with Tele Radio AB The label with the system number System No is affixed on the product s original label 1 The system number for each product is written on the prod...

Page 9: ...vailable Model Main boards Expansion boards Base board Bottom board Extra IOs LEDs handlebar Cap sensors display RFID Paddle IOs Hall effect T24 011 4 2 T24 06 2 2 T24 07 2 2 Standard Optional 2 Model...

Page 10: ...e belt around the waist then hook the transmitter into the waist belt straps Fig 1 Working position with a Tele Radio AB transmitter while using the Tele Radio AB waist belt NOTE Always hold the trans...

Page 11: ...e the system safely The following information is intended for use as a complement to applicable local regulations and standards IMPORTANT Tele Radio AB remote controls are often built into wider appli...

Page 12: ...el Make sure the power supply is switched off before opening the receiver Failure to follow these instructions could result in death serious injury or equipment damage 2 1 2 OPERATI ON This product is...

Page 13: ...l Keep the safety information for future reference Always download the Installation instructions from our website www tele radio com for the latest available version l If error messages are shown it i...

Page 14: ...provided with each customized system IMPORTANT Always use the Stop button in an emergency Fig 1 Example of possible locations for the stop button Here on the right side of a T24 transmitter IMPORTANT...

Page 15: ...icable products The following receivers are designed to comply with the appointed safety requirements when used together with a T24 transmitter l R20 R21 Installation The two stop relays on the receiv...

Page 16: ...on T24 R20 T24 R21 Probability of dangerous failure per hour PFH 39 FIT PFH 28 FIT Diagnostic coverage DC 99 DC 99 Safe failure fraction SFF 99 SFF 99 Level of hardware fault tolerance HFT 1 HFT 1 Pro...

Page 17: ...a format 250 kbit s Hamming distance 6 Pairing registration Easy to pair without tools and without opening the receiver housing Configuration Display menu 4 2 Transmitter specifications 4 2 1 COMMON S...

Page 18: ...30 70 C 22 158 F without battery 1 Charging temperature 10 35 C 50 95 F 4 2 2 OTHER SPECI FI CATI ONS T24 01 T24 06 T24 07 Number of joysticks Number of paddles Number of switches Stop button No pred...

Page 19: ...s only Depending on the configuration the actual product appearance may differ from the basic model used for reference 5 1 Overview 1 side button SB1 2 side button SBX1 3 side button SB2 4 Function bu...

Page 20: ...1 T24 01 T24 06 T24 07 1 Handlebar1 2 Function buttons 3 LCD display 4 Navigation buttons 5 Customizable area2 6 Belt loops 1T24 01 T24 07 With integrated LEDs and capacitive sensors for Operator Pres...

Page 21: ...Transmitter bottom views 5 4 1 T24 01 1 RFID antenna configurable option 2 Key switch 3 Belt loops 4 Battery compartments 1 and 2 5 Memory card socket not implemented 6 Customizable area e g for the s...

Page 22: ...24 06 T24 07 1 RFID antenna configurable option 2 Customizable area e g for a key switch 3 Belt loops 4 Battery compartments 1 and 2 5 Memory card socket not implemented 6 Customizable area e g for th...

Page 23: ...ide views 5 5 1 T24 01 Left side Right side 1 LCD display 2 Handlebar1 3 SB1 4 SBX1 5 SB2 6 SB4 7 SBX2 8 SB3 9 Key switch 10 Belt loops 11 Customizable area e g for the stop button 1T24 01 With integr...

Page 24: ...eft side Right side 1 LCD display 2 Handlebar1 3 SB1 4 SBX1 5 SB2 6 SB4 7 SBX2 8 SB3 9 Customizable area e g for a key switch 10 Belt loops 11 Customizable area e g for the stop button 1T24 07 With in...

Page 25: ...Ds 1 2 are for battery 1 and battery 2 indications respectively Green means that the battery level is good while red indicates that the battery level is low When the battery LED turns red the correspo...

Page 26: ...out an ongoing operation e g when you log in etc 5 7 Side buttons The side buttons have different functions depending on the mode the transmitter is in 1 SB1 2 SB2 3 SB3 4 SB4 5 SBX1 6 SBX2 5 7 1 TRAN...

Page 27: ...RE NUMB ER SW0033 11V09 OR LOWER B EFORE 05 14 2019 Side button Default function in pre session session menu mode calibration mode SB1 Enter calibration mode Handlebar light Select Not mapped to side...

Page 28: ...onic technicians should add and map expansion boards and inputs outputs 6 1 Position of the printed circuit boards Each board is identified by a position number When referring to a component or a conn...

Page 29: ...for the display L Circuit board for the cap sensors on the display M Circuit board for the cap sensors on the display O RFID module P Circuit board for the cap sensors and LEDs in the handlebar Q Cir...

Page 30: ...mented 11 Connector EXPIO for Daisy chain 12 Connector for CAP2 13 Alternative connectors for CAP2 14 not implemented 15 Connector EXPIO for Daisy chain 16 not implemented 17 not implemented 18 not im...

Page 31: ...r for vibration motor 2 Connector for standard stop button 3 Connector for internal memory card not implemented 4 Connector for base board 5 Connector for battery 2 6 Connector for battery 1 7 Connect...

Page 32: ...XPANSION BOARDS Description Number of I Os TR408 General IO board extra I O expansion board 10 ADIG 8 DI TR414 Paddle IO board 16 ADIG TR415 Hall Effect Joystick IO board 18 ADIG 6 4 1 EXPANSI ON B OA...

Page 33: ...1 A D connector J1 Pin Description Pin Description 1 GND 6 ADIG16 2 V 2 8 V 7 ADIG17 3 ADIG13 8 ADIG18 4 ADIG14 9 V_CTRLABLE 5 ADIG15 10 GND J2 A D connector J2 Pin Description Pin Description 1 GND 6...

Page 34: ...p u t s Connectors J4 6 can be used as alternatives to J1 3 e g for easier wiring of the side buttons J4 DIO connector J4 Pin Description 1 V_CTRLABLE 2 DIG23 3 DIG24 4 GND J5 DIO connector J5 Pin De...

Page 35: ...n OUT TX 2 Connector for paddle IOs 3 Connector for paddle IOs 4 Connector for paddle IOs 5 Connector for paddle IOs 6 Connector for daisy chain IN RX Connec tors for Paddle inputs outputs NOTE V is a...

Page 36: ...P2 M1 3 P2 V1 8 P2 M2 4 P2 V2 9 V CTRLABLE 5 10 GND J3 Paddle connector J3 Pin Description Pin Description 1 GND 6 2 V CTRLABLE 7 P3 M1 3 P3 V1 8 P3 M2 4 P3 V2 9 V CTRLABLE 5 10 GND J4 Paddle connect...

Page 37: ...2 Connector for A D IOs 3 Connector for A D IOs 4 Connector for A D IOs 5 Connector for daisy chain IN RX Connec tors for Analog Digital inputs outputs J1 A D connector J1 Pin Description Pin Descript...

Page 38: ...ription J3 A D connector J3 Pin Description Pin Description 1 GND 5 AD3X2 2 AD3X1 6 AD3Z2 3 AD3Y2 7 V 5 V 4 AD3Y1 8 AD3Z1 Current c ons umption of H all Joys tic ks Joystick axis Current consumption X...

Page 39: ...st be charged red Battery 2 is charging and is not yet fully charged No battery present in battery compartment 2 Status LED green When started radio link established green When started no radio link r...

Page 40: ...n logged in until it is manually logged out More than one transmitter can be registered in the receiver but only one transmitter can be logged in at a time 8 2 General navigation The Menu system is co...

Page 41: ...be activated to prevent unauthorized personnel from operating the transmitter To activate the RFID functions contact your representative for assistance Once the RFID start up protection functions have...

Page 42: ...wing steps l Make sure that the controlled object can not cause any harm in the event of unexpected movement l Always follow local safety rules and start the equipment according to the corresponding i...

Page 43: ...3 Press the Select button to select one or more receiver s for the session The display shows Select one or more items and the list of the registered receivers Selected receivers are marked with a sign...

Page 44: ...tically be selected the next time the transmitter is started 1 Make sure that all safety measures have been followed 2 Make sure the transmitter battery is charged 3 Make sure that the Stop button is...

Page 45: ...buzzer emits a beep 11 Release both Start buttons The Status LED flashes rapidly while waiting for the receiver confirmation l If the transmitter has already been logged in to the receiver The displa...

Page 46: ...button SB4 2 Press the Stop button The display shows Logging out and Logout successful 3 Release side button SB4 The transmitter turns off 8 7 2 SOFTWARE VERSI ON SW0033 11V09 OR LOWER 1 Press and hol...

Page 47: ...tton The transmitter enters Picht Catch mode 3 Once the other transmitter has successfully logged in release the allowPitchAndCatchProcedureButton button 4 Press the Stop button 2 Log the transmitter...

Page 48: ...ensity Set the display luminosity in Buzzer Volume Set the buzzer volume level in Radio Inactivity Timeout Set the off delay in s before the transmitter automatically switches off Time Zone Select the...

Page 49: ...the Stop button The initial start up logo is displayed Battery indicator s light s The display shows Session Selection 3 Press and hold side button SB3 4 Press the Stop button 5 Release SB3 The displ...

Page 50: ...N 0000 6 Enter the first digit using the Up Down buttons NOTE Once the Select button has been pressed it is not possible to move back to the previous digit Pressing the Back button will abort the proc...

Page 51: ...nfig Menu PIN 0000 6 Enter the first digit using the Up Down buttons NOTE Once the Select button has been pressed it is not possible to move back to the previous digit Pressing the Back button will ab...

Page 52: ...re to be successful the receiver must be powered up RISK OF UNINTENDED EQUIPMENT OPERATION Only transmitters that are intended for use should be registered in the receiver Failure to follow these inst...

Page 53: ...PIN code required 7 Navigate to the Register menu using the Up Down buttons 8 Press the Select button to enter 9 Choose a location for the receiver to be registered in using the Up Down buttons 10 Pr...

Page 54: ...D 1 is flashing slow The transmitter turns off If not successfully completed On the Receiver On the Transmitter The receiver exits registration mode LED 1 is flashing red The display shows Registratio...

Page 55: ...UTTONS 3 Enter Menu mode see 9 2 Enter Menu mode no PIN code required 4 Navigate to the Erase menu using the Up Down buttons 5 Press the Select button to enter 6 Choose the receiver s to be erased fro...

Page 56: ...ore starting the replacement The receiver will automatically be stored in the same location as in the old transmitter If this location is no longer available the replacement will fail If the transmitt...

Page 57: ...display will show the warning message Inputs have been blocked IO board 0X 0xXXXXXXXX To clear the locked inputs 1 Make sure that the Stop button is pressed 2 Twist and release the Stop button The in...

Page 58: ...e see 9 2 Enter Menu mode no PIN code required 4 Navigate to the Radio Channel menu using the Up Down buttons 5 Press the Select button to enter The display shows Range 11 26 Value XX 7 Change the cha...

Page 59: ...isplayed Battery indicator s light s The display shows Session Selection 3 Enter Menu mode see 9 2 Enter Menu mode no PIN code required 4 Navigate to the Backlight Intensity menu using the Up Down but...

Page 60: ...isplayed Battery indicator s light s The display shows Session Selection 3 Enter Menu mode see 9 2 Enter Menu mode no PIN code required 4 Navigate to the Buzzer Volume menu using the Up Down buttons 5...

Page 61: ...itial start up logo is displayed Battery indicator s light s The display shows Session Selection 3 Enter Menu mode see 9 2 Enter Menu mode no PIN code required 4 Navigate to the Radio Inactivity Timeo...

Page 62: ...t s The display shows Session Selection 3 Enter Menu mode see 9 2 Enter Menu mode no PIN code required 4 Navigate to the Time Zone menu using the Up Down buttons 5 Press the Select button to enter The...

Page 63: ...ns 5 Press the Select button to enter The display shows Select a single item and the list showing the registered RFID tags ID numbers 6 Choose a location for the RFID tag to be registered in using the...

Page 64: ...nu The next time the transmitter is started the display will shows Waiting for a valid tag to be presented Proceed with step 9 to complete the registration NOTE To check that the RFID tag has been pro...

Page 65: ...rtup Protection RFID Erase menu using the Up Down buttons 5 Press the Select button to enter The display shows Select a single item and the list showing the registered RFID tags ID numbers 6 Choose th...

Page 66: ...registered in this TX Cannot start the repeater config Register the transmitter in the receiver see 9 4 Register a transmitter in a receiver before proceeding with the configure repeater instruction...

Page 67: ...Range 0 14 Value XX 8 Change the slot ID 1 14 using the Up Down buttons 9 Press the Select button to confirm The display shows Stored in repeater The transmitter turns off Go back to step 1 and try ag...

Page 68: ...up logo is displayed Battery indicator s light s The display shows Session Selection 3 Enter Menu mode see 9 2 Enter Menu mode no PIN code required 4 Navigate to the Show device information menu usin...

Page 69: ...correct type l Do not short circuit disassemble deform or heat batteries l Never attempt to charge a visibly damaged or frozen battery l Do not use or charge the battery if it appears to be leaking de...

Page 70: ...multiple batteries in the same plastic bag l Do not incinerate or dispose of batteries in fire l Do not place used batteries in the household waste Dispose of used batteries in accordance with the app...

Page 71: ...hat should be charged first The LED corresponding to the battery being charged will continue to flash red while the other battery LED will remain lit red If there is any charging error during charging...

Page 72: ...M769780 or DC M769746 NOTE Electronics and batteries must be physically separated before disposal Make sure that electronics or batteries are not disposed of in household waste 10 2 1 CHARGE THE B ATT...

Page 73: ...Tele Radio AB The following are not covered by the warranty l Faults resulting from normal wear and tear l Parts of a consumable nature l Products that have been subject to unauthorized modifications...

Page 74: ...vailable on the Tele Radio AB website www tele radio com 12 1 2 WEEE DI RECTI VE This symbol means that inoperative electrical and electronic products must not be mixed with household waste The Europe...

Page 75: ...dance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does ca...

Page 76: ...fin d assurer la conformit aux exigences de la IC en mati re d exposition aux RF une distance de s paration d au moins 20 cm doit tre maintenue entre l antenne de cet appareil et toute personne proxim...

Page 77: ...Chapter 12 Regulatory information 12 3 AEC Applies to T24 01 T24 06 T24 07 12 3 1 AEC STATEMENT This product is declared as compliant within Eurasian Economic Union EAC EAC declaration is available on...

Page 78: ...radio protocol hardware and settings Depending on the message knowledge in one or several of the areas listed below is needed l Radio protocol 2rp l Hardware 2hw l Settings manager 2sm Technical Suppo...

Page 79: ...be stuck in busy loop r0 xxxx r1 xxxx r2 xxxx r3 xxxx r12 xxxx lr xxxx pc xxxx psr xxxx 1 MemFault 1005 A memory fault was detected while memory address xxxxxx was under test 1 SettingsApiNoFreeFlash...

Page 80: ...is too high xxxx xxxx Requesting power cycle of I2C bus and slaves 1 AccelerometerFailedReading 1032 Failed to read data from accelerometer sensor xxxx got xxxx from i2cOperation 1 AccelerometerMaxThr...

Page 81: ...xxxx change xxxx capSensorCountRegsFast xxxx capSensorCountRegsSlow xxxx 1 CapSensorFailedReadingSysFlags 1056 Failed to read IQS263_SYS_ FLAGS_REG from capacitive sensor xxxx got xxxx from i2cOperati...

Page 82: ...being charged 3 ChargingCompleted 1078 Charging of battery xxxx completed 3 ChargingQualification 1079 Entering qualification charging for battery xxxx 2 ChargingStarted 1080 Charging started for bat...

Page 83: ...U responded with malformed response to version query 1 SafetyCpuInvalidSwVersion 1145 Safety CPU has invalid SW version 1 SafetyCpuFailedToStartCommunication 1146 Safety CPU failed to start communicat...

Page 84: ...ohibited 1165 The RF cc2520 clock was activated by CPU1 when it was not allowed to 1 SafetyErrorCPU1VsCPU2SafeDataInconsisteny 1166 CPU1 and CPU2 does not agree on the state of the safe data 1 SafetyE...

Page 85: ...ds 1181 Unexpected number of IO boards detected expected xxxx detected xxxx 2sm IoBoardsFailedToConfigureIoBoard 1182 Failed to configure IO board with trabus address xxxx 1 IoBoardInBootloader 1183 I...

Page 86: ...secutive errors xxxx 1 IoBoardCommunicationReset 1192 Reset of IO board communication took place 2hw IoBoardTooManyCommunicationResets 1193 Too many consecutive resets of IO board communication 2hw Io...

Page 87: ...missmatching hw config identifier expected xxxx actual xxxx 2sm IoBoardSwIdMismatch 1202 IO board with CPU trabus address xxxx has mismatching SW id expected SW0033 xx actual SW0033 xxx 1 IoBoardFaile...

Page 88: ...ompleteInitPhase 1210 The IO boards or main board IO on TR430 failed to complete their init phase 1 IoBoardPinsFailedDuringInit 1211 Failed init check of IO pins not in zp xxxxxx faulty sensor xxxxxx...

Page 89: ...her will not block IO pins Alarm code xxxx arg xxxxx 2hw StartupCheckOfFuncBlockFailed 1230 Inconsistency found in settings for function blocks 2sm IncorrectSwVersionAllowed 1250 CPU with trabusAddr x...

Page 90: ...i kelvin 3 ShutdownDueToLowTemperature 1282 Shutdown due to too low temperature xxxx centi kelvin 3 CableControlDiscoverySuccess 1290 Cable control discovery successful 3 CableControlDiscoveryNoRxFoun...

Page 91: ...sts default settings 3 RfidTestFromCPU3 1383 CPU3 requests RFID test mode 3 RfidScanForUserTag 1384 CPU3 requests an RFID scan for a UserId Tag 1 SetBacklightIntensityFromCPU3 1385 CPU3 sets backlight...

Page 92: ...der configuration 3 RepeaterConfigurationErrorNoRxAvailable 1396 Tried to start repeater configuration but there are no RX stored in the transmitter 3 RepeaterConfigurationErrorConfigIdIsZero 1397 Tri...

Page 93: ...asIncorrectSwId 1551 The BT CPU has incorrect SW id SWxxxxvxxxxprexxxx 2hw sw needs to be flashed again BtWifiFailedToContactBtCpu 1552 No response from BT CPU during startup no response to bus mode c...

Page 94: ...ted 2008 Login failed feed back offset not supported by TX RX id xxxx 2rp ErrorLoginFeedBackOffsetDuplicates 2009 Login failed RX id 1 xxxx RX id 2 xxxx has the same feed back offset xxxx 2rp ErrorLog...

Page 95: ...tProcedureStarted 2021 Logout procedure started 3 ErrorLogoutTimeout 2030 Logout failed timeout 3 OkLogout 2031 Logout OK 3 ErrorEndSessionTimeout 2035 End session failed timeout 3 OkEndSession 2036 E...

Page 96: ...2rp ErrorReplaceConfigIdMismatch 2059 Replace failed config ID missmatch RX id xxxx 2rp ErrorReplaceTxAlreadyRegistered 2060 Replace failed the new TX is already registered in RX id xxxx 2rp OkReplac...

Page 97: ...transmission is complete Reset by ESD 1 SafetySwErrorProtocolSignalCorrupted 2100 The variable protocolSignal is corrupted xxxx 1 RxFeedbackStatusChanged 2110 Lost or gained feedback from one or more...

Page 98: ...BtMcuLinkLTK 1465 Bonded link ltk xxxxxx div xxxx rand xxxxxx keySize xxxx 1 BtMcuSingingKey 1466 Bonded Singing srk xxxxxx signcount xxxxxx 1 BtMcuCfg 1467 CFG attrHandle xxxx value xxxxxx 1 BtMcuLi...

Page 99: ...Osal event occured 1 BtMcuPherAttFlowControViolated 1477 Pheripheral AttFlowControViolated opcode xxxxxx pendingOpcode xxxxxx 1 BtMcuPherAttMTU 1478 Pheripheral mtu xxxx 1 BtMcuPherAdvUpdateDone 1479...

Page 100: ...ex4 Osal Event Opcode index4 event xxxxxx status xxxxxx opcode xxxxxx status1 xxxxxx connectionHandle xxxxconnRole xxxxxx connInterval xxxx connLatency xxxx connTimeout xxxx clockAccuracy xxxxxx 1 BtM...

Page 101: ...DC Diagnostic Coverage FIT Failures in time 1 FIT 1 failure per 10 9 hours HFT Hardware Fault Tolerance MTTF Mean Time To Failure PFH Probability of Failure per Hour PL Performance level SFF Safety Fa...

Page 102: ...Backlight intensity 59 Base board 30 Battery 71 Charge 72 BATTERY PACK 71 Battery precautions 69 Handling 69 Storage 69 Boards 28 Bottom board 31 Buzzer volume 60 C Channel number 58 CHARGERS 72 Charg...

Page 103: ...al inputs outputs 34 Current consumption 17 D Data format 17 device information 68 Digital Inputs outputs 33 Dimensions 19 Display LEDs 25 Display specifications 18 Disposal 70 E EIRP 17 Erase 55 Expa...

Page 104: ...61 IP code 18 L Log in 43 Log out 46 M M245060 71 M769746 72 M769755 72 M769780 72 Maintenance 73 Menu mode 48 Enter Menu mode no PIN code 49 Enter Menu mode PIN code 50 Menu protection 49 Menu naviga...

Page 105: ...pply 17 R Radio frequency band 17 Radio frequency output power 17 Radio module 76 Range 17 Register 52 Repeater Configure 66 Replace 56 RFID tags Erase 65 Register 63 S Safety Features 14 Safety stand...

Page 106: ...session 44 Status and error code messages 39 Stop button 14 Storage temperature 18 71 Switch off 46 System address 17 System number 8 T Time zone 62 Transmitter display 25 W Warnings restrictions 11 I...

Page 107: ...Installation instructions T24 This page intentionally left blank IM PM TX101 EN v08 107...

Page 108: ...safe smart strong These Installation instructions are subject to change without prior notice Download the latest Installation instructions from www tele radio com...

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