Suzuki GSF600K1 2001, Service Manual

Page: 209 / 380

CHASSIS 5-45
BRAKE CALIPER REASSEMBLY AND
REMOUNTING
Reassemble and remount the brake caliper in the reverse order
of removal and disassembly. Pay attention to the following points:
• Wash the caliper bores and pistons with the specified brake
fluid. Thoroughly wash the dust seal grooves and piston seal
grooves.
+ + + + +
Specification and classification: DOT 4
* Wash the brake caliper components with new brake
fluid before reassembly.
* Do not wipe the brake fluid off after washing the
components.
* When washing the components, use the specified
brake fluid. Never use different types of fluid or
cleaning solvents such as gasoline, kerosine, etc.
* Replace the piston seals and dust seals with new ones.
* Apply brake fluid to all of the seals, brake caliper bores
and pistons before reassembly.
#
BRAKE CALIPER HOLDER
• Apply SUZUKI SILICON GREASE to the brake caliper holder.
,
99000-25100: SUZUKI SILICONE GREASE
• Remount the reflector
1
. (For E-03, E-28, E-33)
• Tighten the brake caliper mounting bolts
2
and brake hose
union bolt
3
to the specified torque.
"
Brake caliper mounting bolt
2
:
39 N.m (3.9 kgf.m, 28.0 lb-ft)
Brake hose union bolt
3
:
23 N.m (2.3 kgf.m, 16.5 lb-ft)
NOTE:
Before remounting the brake caliper, push the brake caliper
pistons all the way into the caliper.
#
Bleed air from the system after reassembling the brake
caliper. (
!
2-18)