Suzuki GSF600K1 2001, Service Manual

Page: 107 / 380

ENGINE 3-69
CLUTCH SPRING FREE LENGTH
Measure the free length of each clutch spring using vernier cali-
pers. If any spring is shorter than the service limit, replace all of
the springs.
"
09900-20102: Vernier calipers
#
Clutch spring free length
Service Limit: 47.6 mm (1.87 in)
CLUTCH RELEASE BEARING
Inspect the clutch release bearing for any abnormality, especially
cracks. When removing the bearing from the clutch, decide
whether it can be reused or if it should be replaced.
Smooth engagement and disengagement of the clutch depends
on the condition of this bearing.
NOTE:
The thrust washer is located between the clutch pressure plate
and the clutch release bearing.
CLUTCH RELEASE ASSEMBLY
Before removing the clutch release assembly, operate the clutch
lever by hand to inspect it for a smooth movement and any abnor-
mal noise. If excessive resistance is felt, clean and apply grease
or oil to the clutch release assembly.
STARTER CLUTCH INSPECTION
STARTER CLUTCH INSPECTION
Install the starter driven gear onto the starter clutch and turn the
starter driven gear by hand (the gear turns in only one direction).
The starter driven gear should turn smoothly. If excessive resis-
tance is felt while turning the starter driven gear, inspect the starter
clutch. Also, inspect the surface of the starter driven gear which
contacts the starter clutch, for wear or damage. If any wear or
damage is found, replace the defective part(-s).
STARTER DRIVEN GEAR BEARING INSPECTION
Inspect the starter driven gear bearing for wear or damage.