Suzuki GSF600K1 2001, Service Manual

Page: 364 / 380

GSF600K2/GSF600SK2 (’02-MODEL) 10-13
CA CYLINDER HEAD
Unit: mm (in)
ITEM STANDARD LIMIT
Cam height
IN.
33.13 – 33.17 32.83
(1.3043 – 1.3059) (1.2925)
EX.
32.85 – 32.89 32.55
(1.2933 – 1.2949) (1.2815)
Camshaft journal oil clearance
IN. & EX.
0.032 – 0.066 0.150
(0.0013 – 0.0026) (0.0059)
Camshaft journal holder I.D.
IN. & EX.
22.012 – 22.025
(0.8666 – 0.8671)
———
Camshaft journal O.D.
IN. & EX.
21.959 – 21.980
(0.8645 – 0.8654)
———
Camshaft runout
IN. & EX.
0.10
———
(0.004)
Cam chain pin (at arrow “3”) 24th pin ———
Rocker arm I.D.
IN. & EX.
12.000 – 12.018
(0.4724 – 0.4731)
———
Rocker arm shaft O.D.
IN. & EX.
11.973 – 11.984
(0.4714 – 0.4718)
———
Cylinder head distortion 0.20
———
(0.008)
CY PISTON RING
Unit: mm (in)
ITEM STANDARD LIMIT
Compression pressure 1 000 – 1 500 kPa 800 kPa
(
10 – 15 kgf/cm 2
) (
8 kgf/cm 2
)
142 – 213 psi 114 psi
Compression pressure difference 200 kPa
——— ( 2 kgf/cm 2 )
28 psi
Piston-to-cylinder clearance 0.040 – 0.050 0.120
(0.0016 – 0.0020) (0.0047)
Cylinder bore 62.600 – 62.615 62.690
(2.4646 – 2.4652) (2.4681)
Piston diameter 62.555 – 62.570
62.480
(2.4628 – 2.4634)
(2.4598)
Measure 15 (0.6) from the skirt end.
Cylinder distortion 0.20
———
(0.008)
Piston ring free end gap
1st R Approx.
6.7 5.4
(0.26) (0.21)
2nd RN Approx.
7.0 5.6
(0.28) (0.22)
Piston ring end gap
1st
0.1 – 0.3 0.5
(0.004 – 0.012) (0.02)
2nd
0.3 – 0.5 0.7
(0.012 – 0.020) (0.03)