Section 1
SAFETY
1
1.1 GENERAL
Sullair Corporation and its subsidiaries design and
manufacture all of their products so they can be
operated safely. However, the responsibility for
safe operation rests with those who use and main-
tain these products. The following safety precau-
tions are offered as a guide which, if conscientious-
ly followed, will minimize the possibility of accidents
throughout the useful life of this equipment.
The compressor should be operated only by those
who have been trained and delegated to do so, and
who have read and understood this Operator’s
Manual. Failure to follow the instructions, proce-
dures and safety precautions in this manual can
result in accidents and injuries. Read this manual
prior to startup.
NEVER
start the compressor unless it is safe to do
so.
DO NOT
attempt to operate the compressor
with a known unsafe condition. Tag the compressor
and render it inoperative by disconnecting and lock-
ing out all power at source or otherwise disabling its
prime mover, so others who may not know of the
unsafe condition, cannot attempt to operate it until
the condition is corrected.
Install, use and operate the compressor only in full
compliance with all pertinent regulations and all
applicable Federal, State, and Local codes, stan-
dards and regulations.
DO NOT
modify the compressor and/or controls in
any way except with written factory approval.
While not specifically applicable to all types of com-
pressors with all types of prime movers, most of the
precautionary statements contained herein are
applicable to most compressors and the concepts
behind these statements are generally applicable to
all compressors.
1.2 PERSONAL PROTECTIVE EQUIPMENT
Prior to installing or operating the compressor, own-
ers, employers and users should become familiar
with, and comply with, all applicable regulations and
any applicable Federal, State and Local codes,
standards, and regulations relative to personal pro-
tective equipment, such as eye and face protective
equipment, respiratory protective equipment, equip-
ment intended to protect the extremities, protective
clothing, protective shields and barriers and electri-
cal protective equipment, as well as noise exposure
administrative and/or engineering controls and/or
personal hearing protective equipment.
1.3 PRESSURE RELEASE
A.
Install an appropriate flow-limiting valve between
the service air outlet and the shut-off (throttle)
valve, either at the compressor or at any other point
along the air line, when an air hose exceeding 1/2”
(13mm) inside diameter is to be connected to the
shut-off (throttle) valve, to reduce pressure in case
of hose failure, per all applicable Federal, State and
Local codes, standards and regulations.
B.
When the hose is to be used to supply a mani-
fold, install an additional appropriate flow-limiting
valve between the manifold and each air hose
exceeding 1/2” (13mm) inside diameter that is to be
connected to the manifold to reduce pressure in
case of hose failure.
C.
Provide an appropriate flow-limiting valve at the
beginning of each additional 75 feet (23m) of hose
in runs of air hose exceeding 1/2” (13mm) inside
diameter to reduce pressure in case of hose failure.
D.
Flow-limiting valves are listed by pipe size and
rated CFM. Select appropriate valves accordingly,
in accordance with their manufacturer’s recommen-
dations.
E. DO NOT
use air tools that are rated below the
maximum rating of the compressor. Select air tools,
air hoses, pipes, valves, filters, and other fittings
accordingly.
DO NOT
exceed manufacturer’s rated
safe operating pressures for these items.
F.
Secure all hose connections by wire, chain or
other suitable retaining devices to prevent tools or
hose ends from being accidentally disconnected
and expelled.
G.
Open fluid filler cap only when compressor is not
running and is not pressurized. Shut down the com-
pressor and bleed the sump (receiver) to zero inter-
nal pressure before removing the cap.
H.
Vent all internal pressure prior to opening any
line, fitting, hose, valve, drain plug, connection or
other component, such as filters and line oilers, and
before attempting to refill optional air line anti-icer
systems with antifreeze compound.
I.
Keep personnel out of line with and away from the
discharge opening of hoses or tools or other points
of compressed air discharge.
J.
Use air at pressures less than 30 psig (2.1 bar)
for cleaning purposes, and then only with effective
chip guarding and personal protective equipment.
K. DO NOT
engage in horseplay with air hoses as
death or serious injury may result.
L. DO NOT
tamper with sump and unit (if provid-
ed) relief valves. Check the relief valve as recom-
mended in the Maintenance Section of this manual
Summary of Contents for LS-32
Page 6: ...NOTES...
Page 14: ...Section 2 DESCRIPTION 8 Figure 2 2 Compressor Piping and Instrument Diagram 02250140 998R02...
Page 16: ...Section 2 DESCRIPTION 10 Figure 2 2 Compressor Piping and Instrument Diagram 02250140 998R02...
Page 21: ...Section 2 DESCRIPTION 15 Figure 2 5A Control System KEY COMPONENTS...
Page 22: ...Section 2 DESCRIPTION 16 Figure 2 5B Control System START...
Page 23: ...Section 2 DESCRIPTION 17 Figure 2 5C Control System MODULATION...
Page 24: ...Section 2 DESCRIPTION 18 Figure 2 5D Control System UNLOAD...
Page 25: ...Section 2 DESCRIPTION 19 Figure 2 5E Control System FULL LOAD...
Page 28: ...Section 3 SPECIFICATIONS 22 Figure 3 2 Identification LS 32 Air cooled 02250140 997R01...
Page 32: ...Section 5 SUPERVISOR CONTROLLER 26 Figure 5 1 Supervisor Control Panel...
Page 44: ...38 NOTES...
Page 56: ...50 NOTES...
Page 59: ...53 NOTES...
Page 60: ...Section 8 ILLUSTRATIONS AND PARTS LIST 54 8 3 MOTOR COMPRESSOR FRAME AND PARTS 02250140 989R01...
Page 62: ...Section 8 ILLUSTRATIONS AND PARTS LIST 56 8 3 MOTOR COMPRESSOR FRAME AND PARTS 02250140 989R01...
Page 64: ...Section 8 ILLUSTRATIONS AND PARTS LIST 58 8 4 AIR INLET SYSTEM 02250140 990R02...
Page 66: ...Section 8 ILLUSTRATIONS AND PARTS LIST 60 8 4 AIR INLET SYSTEM 02250140 990R02...
Page 68: ...Section 8 ILLUSTRATIONS AND PARTS LIST 62 8 5 FLUID COOLING SYSTEM AIR COOLED 02250140 994R00...
Page 70: ...Section 8 ILLUSTRATIONS AND PARTS LIST 64 8 5 FLUID COOLING SYSTEM AIR COOLED 02250140 994R00...
Page 72: ...Section 8 ILLUSTRATIONS AND PARTS LIST 66 8 6 AIR PIPING SYSTEM AIR COOLED 02250140 992R01...
Page 74: ...Section 8 ILLUSTRATIONS AND PARTS LIST 68 8 6 AIR PIPING SYSTEM AIR COOLED 02250140 992R01...
Page 76: ...Section 8 ILLUSTRATIONS AND PARTS LIST 70 02250140 993R01 8 7 FLUID PIPING SYSTEM AIR COOLER...
Page 78: ...Section 8 ILLUSTRATIONS AND PARTS LIST 72 02250140 993R01 8 7 FLUID PIPING SYSTEM AIR COOLER...
Page 80: ...Section 8 ILLUSTRATIONS AND PARTS LIST 74 02250140 991R00 8 8 SUMP AND PARTS...
Page 82: ...Section 8 ILLUSTRATIONS AND PARTS LIST 76 02250140 991R00 8 8 SUMP AND PARTS...
Page 84: ...Section 8 ILLUSTRATIONS AND PARTS LIST 78 8 9 SULLICON CONTROL 02250134 158R00...
Page 86: ...Section 8 ILLUSTRATIONS AND PARTS LIST 80 8 10 COMPRESSOR ACTUATOR...
Page 88: ...Section 8 ILLUSTRATIONS AND PARTS LIST 82 8 11 PNEUMATIC CONTROLS 02250140 996R00...
Page 90: ...Section 8 ILLUSTRATIONS AND PARTS LIST 84 8 11 PNEUMATIC CONTROLS 02250140 996R00...
Page 92: ...Section 8 ILLUSTRATIONS AND PARTS LIST 86 8 11 PNEUMATIC CONTROLS 02250140 996R00...
Page 94: ...Section 8 ILLUSTRATIONS AND PARTS LIST 88 8 12 CONTROL BOX SOLID STATE 02250122 005R04...
Page 96: ...Section 8 ILLUSTRATIONS AND PARTS LIST 90 8 13 CONTROL BOX FULL VOLTAGE 02250122 511R04...
Page 98: ...Section 8 ILLUSTRATIONS AND PARTS LIST 92 8 14 CONTROL BOX WYE DELTA 02250122 516R08...
Page 100: ...Section 8 ILLUSTRATIONS AND PARTS LIST 94 8 15 ENCLOSURE AIR COOLED 02250140 995R00...
Page 102: ...Section 8 ILLUSTRATIONS AND PARTS LIST 96 8 15 ENCLOSURE AIR COOLED 02250140 995R00...
Page 104: ...Section 8 ILLUSTRATIONS AND PARTS LIST 98 8 16 DECAL GROUP...
Page 106: ...Section 8 ILLUSTRATIONS AND PARTS LIST 100 8 16 DECAL GROUP...
Page 108: ...Section 8 ILLUSTRATIONS AND PARTS LIST 102 8 16 DECAL GROUP...
Page 110: ...Section 8 ILLUSTRATIONS AND PARTS LIST 104 8 17 DECAL LOCATIONS...
Page 112: ...Section 8 ILLUSTRATIONS AND PARTS LIST 106 8 18 DECAL LOCATIONS ENCLOSURE...
Page 114: ...Section 8 ILLUSTRATIONS AND PARTS LIST 108 8 19 DECAL LOCATIONS CONTROL BOX...
Page 117: ...111 NOTES...