Struers Exotom 100, Instruction Manual

Page: 208 / 247

U2 - 20Vac U2 - 0Vac
0V +5V
X1
-1
X1
-2
F2
+15V -15V
MACHINE CONTROL BOARD, A1
AC
DC
INPU
TS
Fixing holes
Inputs: 1x strain gauge for feed-force (an
a
lo
g
)
1x current trafo for main motor current (analog) 1x potentiometer for y-pos. sensing (analog) 1x Pt-resistor for main motor temp. (analog) 1x incremental encoder for feed pos. and speed 1x Namur sensor for wheel speed 1x Namur sensor for feed in top position 1x Namur sensor for flange in contact with wookpiece 1x Namur sensor for flush pistol in holder 1x Namur sensor for tank emptying wish 1x switch sensor for tank low level 1x switch in exicut motor for overload sensing 1x switch in rec. pump motor for overload sensing 2x switch for emergency stop sensing 3x switch for contactor supervision 2x switch for door lock and safety relay supervision
Speed
M4 Feed motor
Curren
t
M1 Main motor
Temperat
u
re
M1 Main motor
Force
M4 Feed motor
Strain Gauge
Incremental encoder
Position
M5 Y-motor
Speed
M1 Main motor
Namur Sensor
NAMUR
NAMUR
NAMUR
NAMUR
X11-3
X11-4
X11-5
X11-6
X11-7
X11-8
X11-9
X11-10
X11-1
X11-2
X10-12
X10-11
X10-10
X10-9
X10-8
X10-7
X10-6
X10-5
X9-12
I-transforme
r
X9-11
X9-10
X9-9
X9-8
X9-7
X9-6
X9-5
X9-4
X9-3
X9-2
X9-1
X8-5
X8-4
X8-3
X8-2
X8-1
X12-5
X12-4
X12-3
X12-2
X12-1
X10-4
X10-3
X10-2
X10-1
Flush pistol in
rest position
B5
B4
B3
B2
Manuel valve in
tank emptying pos.
Flange collition
detector
Arm in top
position
Water in recirculation
tank above min. level
Level sw.
M3
+t
Exicut motor
overload
Rec.pump motor
overload
M2
+t
S1
Emergency stop
push buttom (left)
Door open
YS1
B1
BK/BK/BU
GY/WH/BN
COLOR CODES:
WH = WHITE BN = BROWN GN = GREEN GY = GREY RD = RED BU = BLUE BK = BLACK OG = ORANGE
VT = VIOLET
YE = YELLOW
BK
WH
GN
RD
GND
Ch B
Ch A
VCC
Vref
GND
RP1
M1
BF1
BR1
SL1
T2
BK
GY
W9
W11
KS1
K3
K4
RD
BU
GN
YL
GND
Vref
+S
-S
From X1-2 ( page 1 ) From F5 ( page 1 )
Pt-100
BU3
BU4
BU6
BU7
41 42
Door locked
sussesfully
Supervision
of K3
Supervision
of K4
S2
Emergency stop
push buttom (right)
BU11
BU12
AUX2
AUX2
AUX1
AUX1
RD
7
RD
8
X3
-5
X3-
4
BU13
BU14
BU15
BU16
BU19
BU20
YE
GN
BN
WH
6
10
7
8
9
SCREEN SCREEN
X5
X6
WH
BN
GN
4
5
6
12
3
W10
WH
BN
GN
BK/BK/BU
BK/BK/BU
BK/BK/BU
GY/WH/BN
GY/WH/BN
GY/WH/BN
BK/BK/BU
GY/WH/BN (1 imp./rev.)
X5-
1
1
X5-
1
2
33
34
W2
W13
W12
WH
BN
XS6-
2
-1
W18
FTH / FT
H
Rev.A: (FTH 04-
1
0
-9
9
)
XS7 add
e
d
XS7
W20
WH
BN
GN 65
4
telephone: +45
3670 3500
Sruers A/S
15043110A
Tuesday, October 05,
1999
35
A2
Valhøjs Allé 1
7
6
DK-2610 Rødo
v
re
Denmar
k
EXOTOM-100, CONTROL VOLTAGE DI
A
G
R
A
M
Si
z
e
Sca
le
CAGE
C
o
d
e
DWG
N
O
Rev
S
h
eet
of
t
o
2,2 Nm S
T
EP-
MO
T
O
R
2,2 Nm S
T
EP-
MO
T
O
R
DC-
M
O
T
O
R
24V/85W
3 M
3 M
3 M