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3

Safety regulations, instructions 

and guidelines

Engineer standards and guidelines

•  VBG 4 Unfallverhütungsvorschriften Elektrische 

   Anlagen und Betriebsmittel

•  VBG 37 Unfallverhütungsvorschrift Bauarbeiten

•  VBG 74 Leitern und Tritte

•  ZVDH, Regelwerk (Stand Juni 2001)

•  LBO’s Landesbauordnungen der Bundesländer

•  DIN 18299 Allgemeine Regelung für Bauarbeiten 

   jeder Art

•  DIN 18334 Zimmer- und Holzbauarbeiten

•  DIN 18338 Dachdeckungs- und 

   Dachabdichtungsarbeiten

•  DIN 18339 Klempnerarbeiten

•  DIN 18351 Fassadenarbeiten

•  DIN 18360 Metallbauarbeiten, Schlosserarbeiten

•  DIN 18381 Gas-, Wasser- und Abwasser- 

   installationsanlagen

•  DIN 18451 Gerüstarbeiten

•  DIN 1055 Lastenannahme für Bauten Teil 1-5

•  DIN 1988 Teil 1-8 Technische Regeln für die  

 

   Trinkwasserinstallation

•  DIN 4708 Teil 3 Zentrale Brauchwasser-   

 

   erwärmungsanlagen

•  DIN 4102 Brandverhalten von Baustoffen und  

 

   Bauteilen

•  DIN 4109 Schallschutz im Hochbau

•  HeizAnlVO Heizungsanlagenverordnung

•  ZVH - Richtlinie 11.01 Einbindung solartechnischer  

   Anlagen in die Hauswärmeversorgung

•  TRD 802 Dampfkessel der Gruppe III

•  TRD 402 Ausrüstung von Dampfkesselanlagen mit  

   Heißwassererzeugern der Gruppe IV

•  ENV 1991-2-3-4 Grundlagen der Tragwerksplanung

   und Einwirkung auf Tragwerke – Schneelasten und    

   Windlasten

•  DIN EN 516 Einrichtungen zum Betreten des Daches

•  EN 517 Sicherheitsdachhaken

•  DIN 4751 Teil 1: Wasserheizungsanlagen: 

   Offene und geschlossene physikalisch 

   abgesichterte Wäremeerzeugungsanlagen bis 120°C

   - Sicherheitstechnische Ausrüstung

   Teil 2: Wasserheizungsanlagen: Geschlossene, 

   thermostatisch abgesicherte Wärmeerzeugungs-

   anlagen mit Vorlauftemperaturen bis 120°C - 

   Sicherheitstechnische Ausrüstung

   Teil 3: Wasserheizungsanlagen: Geschlossene, 

   thermostatisch abgesichterte 

   Wärmeerzeugungsanlagen mit 50 kW 

   Nennwärmeleistung mit Zwangumlauf- 

   Wärmeerzeugern und  Vorlauftemperaturen bis 95°C

   - Sicherheitstechnische Ausrüstung 

•  DIN 4753 Teil 1 Wassererwärmer und

   Wassererwärmungsanlagen für Trink- und 

   Betriebswasser;Anforderungen, Kennzeichnung, 

   Ausrüstung und Prüfung

•  DIN 4757  Teil 1: Sonnenheizungsanlagen mit Wasser 

   und Wassergemischen als Wärmeträger;

   Anforderungen an die Sicherheitstechnische

   Ausrüstung

    

  Teil 2: Sonnenheizungsanlagen mit organischen Wärmeträgern; 

   Anforderungen an die sicherheitstechnische Ausrüstung

•  DIN VDE 0100-510 Errichten von Starkstromanlagen mit    

   Nennspannungen bis 1000 V; Allgemeine Bestimmungen

•  DIN VDE 0100-725 Errichten von Starkstromanlagen mit    

    Nennspannungen bis 1000 V; Hilfsstromkreise

•  DIN VDE 0100-737 Errichten von Niederspannungsanlagen -  

   Feuchte und nasse Bereiche und Räume und Anlagen im 

    Freien

•  DIN VDE 0105-100 Betrieb von elektrischen Anlagen

•  DIN VDE 0185-1, DIN 57185-1 Blitzschutzanlage, Allgemeines  

    für das Errichten

•  DIN VDE 0190 Einbeziehung von Gas- und Wasserleitungen in  

   den Hauptpotentialausgleich

•  VDE 0855-1, DIN 57855-1 Errichtung und Betrieb (Erdung) von  

   Antennenanlagen

Connection of solar thermal systems

•  DIN EN 12976: Thermische Solaranlagen und ihre Bauteile 

   (vorgefertigte Anlagen)

•  DIN EN 12977: Thermische Solaranlagen und ihre Bauteile 

   (kundenspezifisch gefertigte Anlagen)

•  DIN 1988: Technische Regeln für Trinkwasser-Installation    

 

Notes before starting assembly

The installation and initial operation must be carried out by an expert 

who is responsible for the correct installation and operation.

Before installing and putting the collectors into service, please inform 

yourself about the local engineer standards and regulations.

Components of the collectors can reach temperatures over 200 °C, 

there is a danger of burning and scalding!

Please check whether there are any load sources in the area of the 

collector field that may produce chemically aggressive medium. 

In  condensate  dissolved  acids  and  bases  can  cause  permanent 

damage to the collector components.

Throughout the installation of a solar collector you directly 
intervene into an existing roof cladding. Different roof coverings 
such as tile, shingles or slate require as security against the 
ingress of moisture due to rain or snow additional measures (eg 
sarkings) - especially in case of extended and occupied top floors 
or in case of too less roof pitch (concerning the covering).

Summary of Contents for FKA 200H

Page 1: ...1 Assembly Instructions Solar collectors FKA 200 240 270 console installation...

Page 2: ...r solar collectors Blauer Engel labeled products and to consign it to recycling Safety regulations instructions and guidelines 3 Product description 5 Hydraulic connections 7 Collector field dimension...

Page 3: ...ichnung Ausr stung und Pr fung DIN 4757 Teil 1 Sonnenheizungsanlagen mit Wasser und Wassergemischen als W rmetr ger Anforderungen an die Sicherheitstechnische Ausr stung Teil 2 Sonnenheizungsanlagen m...

Page 4: ...n ope ration of the installation according to regulations and for consultation of experts in case of problems This instruction is not subjected to the control of a service of modi fications It does no...

Page 5: ...er medium This glycol water mixture gives off the stored heat via a heat exchanger to a storage The obtained energy can be used for water heating and heating support Sectional model 1 Aluminium frame...

Page 6: ...15 m 2 52 m 1 80 m 2 15 m 2 52 m Length 1 777 mm 2 100 mm 2 400 mm 1 200 mm 1 200 mm 1 200 mm Width 1 200 mm 1 200 mm 1 200 mm 1 777 mm 2 100 mm 2 400 mm Height 115 mm 115 mm 115 mm 115 mm 115 mm 115...

Page 7: ...to six collectors in one row Connection F red Connection BF blue A or B C or D Close unused connections with caps Installations with seven up to 15 collectors in one row Connection bottom left at the...

Page 8: ...ther on a solid surface or on the concrete blocks shown in this instruction The available concrete elements are recommended as a weight for locations up to 700 meters above sea level with leeward situ...

Page 9: ...176 cm 211 cm The specified levels are reported without concrete blocks To determine the total height the height of the concrete block 15 cm must be added Block distance center center Dimensional cha...

Page 10: ...lock 65 kg 1420101 additional block 45 kg concrete block 65 kg additional block 45 kg console 8 kg collector filled 240 46 kg travers position angle 20 30 45 60 position P1 P2 P3 P2 P1 P2 P3 P2 200 24...

Page 11: ...observance of the specified clearances between the concrete blocks The short distance between the threaded sleeve and block edge 10 cm shows the front of the block Make sure that every concrete block...

Page 12: ...ill two holes per base console in the existing surface to fix the fixed dowel pin M10 Pay attention to precise alignment of the two holes In addition all other holes hare to be oriented in exactly one...

Page 13: ...he compensator must be mounted on the concisely protruding flange It is important to ensure that the 0 ring seal is used for the compensator 1300001 Collector connection set hydraulical Fixation of th...

Page 14: ...hooks into the collector profile Then fix the fastening plate Fix the upper and lower compensator with the clamp Before tightening of the screw the clamp must be positioned by a rotary motion up and d...

Page 15: ...r inserting the sensor is protected with a silicon grommet which has to be centrally opened using a knife or small screwdriver before inserting the sensor The insertion depth is limited to 4 cm Furthe...

Page 16: ...the roof tiles have to be mounted above the rafters in other words the support must lie on the rafter alternatively a higher number of roof tiles may be considered depending on load Initial position t...

Page 17: ...oof mounted installations one profile set alu 1400035 1400026 1400027 or 1400028 depending on the collector type is delivered for each collector If several collectors are mounted in one row for each c...

Page 18: ...f the lower lath 24x80x600 mm with two screws 5x60 mm If the lath is placed near the counter lath the lath 24x80x600 mm must not be applied 1410002 Roof tile clamp V2 without lead The lower roof tile...

Page 19: ...hed mounting of screw as distance saver Caulk if necessary the coarsely ground brick with a foam tape against water In addition to the grinding of the roof tile we recommend to use a screw that is mou...

Page 20: ...ith high snow load zone of 2 kN m it is necessary to place the roof hooks in the rafter area Completely lifted area for placement of a hook Mount the lower lath 24x80x600 mm with two screws 4x50 mm If...

Page 21: ...oof tile clamp must not cover the lower tile Otherwise a pressure point on the lower tile may arise Mount the upper mounting tab Bend it up sidewise The screws of the roof tile clamp must be covered P...

Page 22: ...ough space for a covering tile to avoid grinding The tile clamp is fixed with two screws 5x60 mm The roof tile clamp may not rest or rather cause pressure points on the tile If the tile clamp is mount...

Page 23: ...zone of 2 kN m it is necessary to place the roof hooks in the rafter area Assembly of the lower tile clamp supporte 80x50x45 mm with two screws 5x60 mm Timber excess length of 5 mm timber is higher t...

Page 24: ...with lower lead sheet The tile clamp must have a minimum distance to the underlying tile of 5 mm Mount the upper lead sheet while placing the lead laterally under the tiles Pay attention that the cor...

Page 25: ...ath the corrugated roof covering the roof clamp can additionally be fixed with a second fastening screw Completely mounted roof clamp ready for assembly of fastening profiles If the roof clamps can no...

Page 26: ...not exceed the T head screw s tightening torque of 27 Nm The slots in the hooks are for evening out bumps The fastening of the profile must be realised in the upper third of the slot In the border ar...

Page 27: ...070 mm 910 mm measure T 540 mm 710 mm 930 mm measure W Top of the collector to hole center upper hole 96 mm 117 mm 140 mm middle hole 176 mm 197 mm 220 mm bottom hole 256 mm 277 mm 300 mm measure Z H...

Page 28: ...003 Wall console 200 240 270 H 45 without fastening Then place the wall console in the desired position Make sure that all consoles have the same mounting position the corresponding distance measures...

Page 29: ...on set hydraulical Fixation of the compensator on one side with the clamp Before tightening of the screw the clamp must be positioned by a rotary motion up and down Tighten the screw on the clamp only...

Page 30: ...llector on the consoles Move the collector until the fastening plate double hooks into the collector profile Then fix the fastening plate Fix the upper and lower compensator with the clamp Before tigh...

Page 31: ...r inserting the sensor is protected with a silicon grommet which has to be centrally opened using a knife or small screwdriver before inserting the sensor The insertion depth is limited to 4 cm Furthe...

Page 32: ...ctor connection set 22 mm 2 pcs compl 1310104 Collector connection set 22 mm Al 2 pcs compl Air eliminator without extension 1310007 Air eliminator set without extension pipe compl with caps Completel...

Page 33: ...tings Collector connection 22 mm for soldered fittings or clamping ring joints Collector connection hydraulical compensator connects two collectors and compensates thermal dilations Clamp collector co...

Page 34: ...e distance metal sheet is inserted from below into the collector grooves Fig 2 and 3 In case of vertical collectors or rather in case of multi row assembly of the collectors further distance metal she...

Page 35: ...1 28 x 1 5 28 x 1 5 15 coll 990 L h 22 x 1 28 x 1 5 28 x 1 5 Length of pipe F BF Number of collectors from 20 m to 25 m from 25 m to 30 m from 30 m to 35 m from 35 m to 40 m 2 coll 132 L h 15 x 1 15...

Page 36: ...30 L h 22 x 1 22 x 1 22 x 1 22 x 1 6 coll 396 L h 22 x 1 22 x 1 22 x 1 22 x 1 7 coll 462 L h 28 x 1 5 28 x 1 5 28 x 1 5 28 x 1 5 8 coll 528 L h 28 x 1 5 28 x 1 5 28 x 1 5 28 x 1 5 9 coll 594 L h 28 x...

Page 37: ...y necessary to make sure that the back flow temperature never falls below the ambient temperature If necessary take appropriate measures e g increase of back flow temperature to at least 30 C Regular...

Page 38: ...ce F BF Hysteresis Consumer 1 e g water for domestic use C K K Consumer 2 e g 1 buffer store C K K Consumer 3 e g 2 buffer store C K K Consumer 4 e g swimming pool C K K Maximum temperatur of collecto...

Page 39: ...ed changes on the collectors and the accessoiries There is no guarantee or warranty due to optical or technical reduction or defects on the collector resulting from external influences forasmuch as th...

Page 40: ...ogie International GmbH Seiferitzer Allee 14 08393 Meerane GERMANY Tel 49 03764 795610 Fax 49 03764 7956115 E Mail info sti solar de Homepage www sti solar de Copyright STI Solar Technologie Internati...

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