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stertil-KONI SKY-200, Installation, Operation And Maintenance Instructions

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stertil-KONI SKY-200 Installation, Operation And Maintenance Instructions Download Page 4

Operation & maintenance instructions (Version H)

4

 SKY-200/250

4

Assembly-  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  30

4.1

General -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  30
4.1.1

Required materials and special tools    -  -  -  -  -  -  -  -  -  -  31

4.1.2

Parts   -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  31

4.2

Foundation   -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  31

4.3

Securing   -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  32

4.4

Bay size -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  34

4.5

Assembling main parts-  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  37
4.5.1

Tracks-  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  38

4.5.2

Hydraulic, pneumatic and electric connections  -  -  -  -  -  -  41

4.5.3

Mounting to the floor -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  44

4.5.4

Assembly of cable channels surface mounted version   -  -  46

4.5.5

Assembly of cable channels flush mounted version -  -  -  -  46

4.5.6

Assembly of the drive-on and drive-off ramps-  -  -  -  -  -  -  47

4.6

Start-up after installation -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  49
4.6.1

Adjustment procedure -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  51

4.7

Programmable features  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  52
4.7.1

Programming in general -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  52

4.7.2

Program codes   -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  53

5

Taking into operation   -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  55

5.1

General -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  55

5.2

Locking mechanism  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  55

5.3

Maximum height position   -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  56

5.4

Lowering protection  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  56

5.5

Safety system -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  56

5.6

Emergency stop -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  56

5.7

Testing  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  57

6

Operation-  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  58

6.1

General -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  58

6.2

Switching-on   -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  59

6.3

Raise  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  59

6.4

Lower -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  60

6.5

Lowering into safety catch -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  60

7

Inspection and maintenance -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  61

7.1

General -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  61

7.2

Maintenance schedule -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  61
7.2.1

Daily maintenance by the user -  -  -  -  -  -  -  -  -  -  -  -  -  -  61

7.2.2

Monthly maintenance by the user   -  -  -  -  -  -  -  -  -  -  -  -  61

7.2.3

Annual maintenance -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  -  62

Summary of Contents for SKY-200

Page 1: ... 2015 Stertil Group 41300890 H Hydraulic vehicle lift SKY 200 250 Installation operation and maintenance instructions A ND VALIDATE D ...

Page 2: ...ns for the Stertil Koni hydraulic vehicle lift SKY 200 250 Starting at Serial Number First generation Clearly recognizable at the welded parts see Figure A 2 1 Flush mounted types with a serial number lower than TZ176041 see serial numbers on page 90 Surface mounted types with a serial number lower than TZ178010 see serial numbers on page 90 Second generation Clearly recognizable at the casted par...

Page 3: ...Information about REACH 14 1 9 Removal of the vehicle lift 14 2 Safety 15 2 1 Introduction 15 2 2 Safety indications 15 2 3 Safety instructions 15 2 4 Manufacturers instructions to the lift owner employer 19 2 5 Safety measures 20 2 5 1 Emergency stop 20 2 5 2 Protection 20 2 5 3 Safety system of the lift against overloading 21 2 5 4 Lighting fixture 21 2 6 Safety instructions caution and warning ...

Page 4: ...of the drive on and drive off ramps 47 4 6 Start up after installation 49 4 6 1 Adjustment procedure 51 4 7 Programmable features 52 4 7 1 Programming in general 52 4 7 2 Program codes 53 5 Taking into operation 55 5 1 General 55 5 2 Locking mechanism 55 5 3 Maximum height position 56 5 4 Lowering protection 56 5 5 Safety system 56 5 6 Emergency stop 56 5 7 Testing 57 6 Operation 58 6 1 General 58...

Page 5: ... parts 78 9 Options 79 9 1 Lighting 79 9 2 Divisible drive on ramps 84 9 3 Extensions 85 9 4 Two speed lowering 86 9 5 Synchronized version option 86 9 5 1 Operation instruction for lifts in tandem lay out 86 9 6 Other available options 88 9 7 Air supply unit 89 A Figures and diagrams 90 A 1 Summary vehicle lift 91 A 2 Lifting assembly 92 A 3 Bellows 100 A 4 Unlocking assembly 102 A 5 Stop plate a...

Page 6: ...50 B Figures and diagrams options 132 B 1 Track lighting 133 B 2 Extensions 136 B 3 Fixed divisible drive on ramps 138 B 4 Tandem configuration 139 B 5 Two speed lowering 141 B 6 Remote control 143 B 7 Wash bay 144 B 8 Air supply kit 148 B 9 Mounting set 149 ...

Page 7: ...ted Automotive Lift with tracks Variants SKY200 7 track length 22 11 1 2 SKY200 8 track length 26 3 SKY200 9 track length 29 6 1 2 SKY200 10 track length 32 9 1 2 SKY250 8 track length 26 3 SKY250 10 track length 32 9 1 2 SKY250 12 track length 39 4 1 2 SKY250 14 5 track length 47 7 Options Lighting Extra long drive on ramps Jacking beam JB120 Wash bay model Double lowering speed Synchronization s...

Page 8: ...he basic safety requirements as stipulated in this guideline The model has undergone an EC type testing in accordance with this guideline This EC testing was carried out by TÜV SÜD Product Service GMBH Index CE 0123 Gottlieb Daimler Strasse 7 70794 Filderstadt SKY 200 250 EC Type Examination Certificate No M6 08 01 62959 002 These vehicle lifts are also approved by ETL Testing Laboratories Inc Lex...

Page 9: ...nd trained in the safe use and operation of the lift using the manufacturer provided instructions and warning labels and the Automotive Lift Institute Publications Lifting It Right and Safety Tips The lift that has been delivered to you contains the supply of operating instructions general safety information safety tips and warning labels on the control post As an owner or employer it is requested...

Page 10: ... personnel refers to personnel of the Stertil Koni service department or another servicing agency recognized by Stertil Koni both also designated as service department The consequences of all repairs carried out on the vehicle lift by non trained lift service personnel are entirely at the user s risk The owner or employer shall establish a periodic preventive maintenance procedure in accordance wi...

Page 11: ...ase of your Stertil Koni product Please contact Stertil Koni USA for the location of authorized Service Centers throughout the United States Stertil KONI USA Inc 200 Log Canoe Circle Stevensville Maryland 21666 tel 00 1 410 643 9001 fax 00 1 410 643 8901 Toll free number 800 336 6637 ...

Page 12: ...nual then approval should be obtained as to the appropriateness and suitability of such usage No rights may be derived from either this manual or the documentation which is supplied together with the products The order confirmation is exclusively binding This manual contains useful and important information about the correct operation and maintenance of the product This manual also contains import...

Page 13: ...meticulously Warning w Highlights any procedure or operation that if carried out incorrectly can cause physical injury or damage or highlights any prohibited operations Disregarding a prohibited operation can lead to accidents physical injury or serious damage to the machine Notations between such as for example lower indicate vehicle lift operating buttons 1 6 Manufacturer s data Approved product...

Page 14: ... use only safe chemical substances inside the EU Considering the terms of the regulation Stertil manufactures articles and is downstream user of chemical substances Stertil has the intention to fully comply to REACH regulation and checked his suppliers to make sure they comply to REACH requirements for all materials and substances used in our products Your local dealer will provide relevant inform...

Page 15: ... the workshop or business should ensure that all safety instructions that apply within the business are strictly observed Warning w Physical injury and damage to the machine can result by not following the safety instructions Ensure that you become familiar with the operation and control of the machine Follow the instructions exactly 2 2 Safety indications This document contains a number of specia...

Page 16: ... genuine lift manufacturer supplied parts IMPORTANT SAFETY INSTRUCTIONS Read all instructions If an extension cord is necessary use a cord with a current rating equal to or more than the equipment Cords rated for less current than the equipment may overheat Take care to arrange the cord so that it will not be tripped over or pulled Always unplug equipment from electrical outlet when not in use Nev...

Page 17: ...and or damage Only authorized persons should operate the vehicle lift These persons are in any case familiar with the operating instructions of the lift If the vehicle lift is fitted with two control boxes option Although simultaneous operation of the vehicle lift is not possible the control unit ensures a preferential sequence of operation this feature can result in unexpected situations arising ...

Page 18: ... lift can also cause dangerous situations and damage during lifting Standing on or under the vehicle lift with load when the lift is operated is not permitted Climbing on the lift or vehicle is also not permitted In the event of faults and after work position the vehicle lift always at its lowest setting and switch off the main switch of the control box This means that the main switch should be tu...

Page 19: ...lift owner employer The owner employer shall Ensure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturers operating instructions ALI SM 01 1 ALI Lifting it Right safety manual SAE J2184 Vehicle lift points for Service Garage Lifting ALI ST 90 ALI Safety Tips card ANSI ALI ALIS Safety Requirements for installation and service o...

Page 20: ...uirements for the Lockout Tagout of Energy Sources before beginning any lift repairs Not modify the lift in any manner without the prior written consent of the manufacturer 2 5 Safety measures 2 5 1 Emergency stop The main switch on the right in the control panel should also be used as an emergency stop switch In the event of a dangerous situation stop the vehicle lift by using this switch After t...

Page 21: ...which mechanically stops the lowering movement in the event of power failure An operating system with hold to run type These features assure a safe operation without the possibility of overloading the lift 2 5 4 Lighting fixture The lighting fixture is suitable for use in Class 1 Div 2 group D or unclassified locations Warning w Sealed components Exposure to some chemicals may degrade the sealing ...

Page 22: ...warning labels Operation maintenance instructions Version H 22 SKY 200 250 2 6 Safety instructions caution and warning labels The following safety and warning labels may be used on the vehicle lift Figure 2 2 Safety and warning labels ...

Page 23: ...Safety Operation maintenance instructions Version H 23 SKY 200 250 2 Figure 2 3 Safety and warning labels ...

Page 24: ...Safety instructions caution and warning labels Operation maintenance instructions Version H 24 SKY 200 250 Figure 2 4 Safety and warning labels flush mounted models only ...

Page 25: ...0 mm 69 1750 mm 55 1400 mm Max installed motor power 13 kW S2 3 min S3 30 13 kW S2 3 min S3 30 Mains power supply 380 415 V 50 Hz 220 240 V 50 Hz 3 x phase 1 x earth 1 x neutral 3 x phase 1 x earth 3 x phase 1 x earth 1 x neutral 3 x phase 1 x earth Mains fuse 575V 60Hz 460V 60Hz 208 230V 60Hz Time delay fuses marked D 3x20 Amps 3x20 Amps 3x40 Amps Time delay fuses marked D 3x20 Amps 3x25 Amps 3x5...

Page 26: ...78 s 63 s 78 s 63 s Noise level max 74 dB A max 74 dB A Setting up Indoor Washing bay option Indoor Washing bay option Dead weight Lifting device Track 7 m 22 11 1 2 Track 8 m 26 3 Track 9 m 29 6 1 2 Track 10 m 32 9 1 2 Track 12 m 39 4 1 2 Track 14 5 m 47 7 1050 lbs 475 kg 2300 lbs 1050 kg 2650 lbs 1200 kg 3000 lbs 1350 kg 3300 lbs 1500 kg 4000 lbs 1800 kg 5000 lbs 2250 kg 1050 lbs 475 kg 2300 lbs...

Page 27: ...d ratio contact your local dealer 3 2 3 Jacking beams SKY 200 Two jacking beams type JB120 of each 26 400 lbs can be placed These beams can be loaded up to their maximum capacity without any restrictions SKY 250 Two jacking beams type JB160 of each 35 200 lbs can be placed In most cases these beams can be loaded up to their maximum capacity For exceptions see Figure 3 1 Figure 3 1 Jacking beams Fi...

Page 28: ...n the lift the minimum distance between the tracks should be 43 3 inches and the tracks should be not more than 0 4 inches out of parallel 3 3 Lift system This hydraulic vehicle lift is provided with a hydraulic unit The hydraulic unit drives four cylinders which are mounted in the lifting devices Figure 3 3 Main components vehicle lift 1 Lifting device 2 Track 3 Cylinder 4 Ramp 5 Control box ...

Page 29: ... event of height differences of more than 1 9 16 40 mm If height differences occur during lifting then the lift is probably overloaded at one end of the tracks The lowering function will still be operational It is possible that height differences occur during lowering into the locking system It is possible that one of the safety catches missed the tooth of the locking profile The lift stop functio...

Page 30: ... is to be verified Overhead obstructions The area where the lift will be located must be free of all kind of obstructions Defective concrete Visually inspect the site where the lift is to be installed and check for cracked or defective concrete Specifications of concrete must be adhered to Warning w Failure to do so could cause lift failure resulting in personal injury or death A level floor is su...

Page 31: ...r above another storey an assessment must be made by an architect The maximum pressure exerted by each leg is 2x12 000 lbf SKY 250 2x10 000 lbf SKY 200 Table 4 1 Materials and special tools Item Stertil number Set chemical anchor bolts included shims 41300990 Set chemical anchor bolts include shims for areas with higher risk level for earthquakes 41300992 Figure 4 1 Main parts vehicle lift 1 Lifti...

Page 32: ...ion blocks the block shown can be used Volume 22 6 qft 0 64 m3 Centre line base plate is centre line concrete block Maximum ground pressure which can occur here is 95 PSI 67 N cm2 4 3 Securing Before mounting follow the instructions as described in 4 5 3 Mounting to the floor on page 44 The standard method of securing this vehicle lift is by using the following type of chemical anchors Anchor rod ...

Page 33: ...ating has a minimum concrete strength of B 25 The minimum distance from the anchor to the edge of the concrete slab is 3 3 4 90 mm Note n For areas with a higher risk level for earthquakes the local regulations or guidelines must be followed Two additional anchors should be placed for each footplate Figure 4 3 Concrete floor requirements Anchor rod ASTA M16 x 190 Capsule UKA 3 EAP M16 Base plate S...

Page 34: ...thickness of the covering layer Note n Care should be taken for drainage of the bay area Note n It is the responsibility of the user to ascertain whether the quality of the concrete floor is adequate Note n The required ceiling clearance must be 69 height of the vehicle to be raised rise height of the jacking beams 1 To optimize shop space first locate a vehicle in the bay prior to layout Note wal...

Page 35: ...sembly Operation maintenance instructions Version H 35 SKY 200 250 4 2 The control box will require the power supply for the unit Note the location of the power supply Figure 4 4 Bay sight surface mounted ...

Page 36: ...n be adjusted by shims between the base plates and the floor see Figure 4 6 on page 37 The footplates can be adjusted using the supplied adjusment bolts After the adjustment place shims under the footplates The footplates may not rest on the adjusment bolts Fill gaps larger than about 3 4 with mortar Figure 4 5 Bay sight flush mounted ...

Page 37: ...st position the lift and as second the control box In case of protection pipes in the foundation position the lift relative to the position of the control box The control box can be placed to the left side or to the right side to the front or to the rear according to the requirements of the user or local conditions With the on the floor mounted versions cable channels are included within the deliv...

Page 38: ...ions have to be mounted at installation Follow the next procedure for the installation of the tracks 1 Position the tracks with a forklift truck flush mounted version or a pallet truck surface mounted version on the intended spot If a jacking beam FL120 or FL160 is to be used on the lift then the distance between the tracks must be 43 1100 mm minimal and parallel within 0 4 10 mm Figure 4 7 Possib...

Page 39: ...e plates free from the floor When this is finished remove the steel strips 4 Unroll the cable chains and guide the cables and hoses to the console 5 Lift the console with the supplied lifting beam Position the console and remove the lifting beam As a standard the console is resting on four adjustable feet and can be positioned up to 13 ft 4m from the tracks If desired the feet can be removed and t...

Page 40: ...ol box is placed as stated in Figure 4 10a If the control box is placed at the other side the coding of the hoses must be the other way round The long hoses yellow and blue must be coded as red and green The short hoses red and green must be coded as yellow and blue For this purpose the included colour labels can be used The correct coding is very important because otherwise the lift will go into ...

Page 41: ...rs because otherwise the lift will go into an error state The air supply to the 2 3 valve has to be between 5 and 8 3 bar and must comply with ISO 8573 class 5 no lubrication As an option an air supply kit can be installed see chapter 9 Options on page 79 2 Connect the two pneumatic return hoses drain from the hydraulic cylinders to the dedicated connections on the oil tank push in fittings see Fi...

Page 42: ...necting to mains power Check 3 phase voltage and frequency 50 or 60 Hz and adjust wiring on transformer accordingly 5 Connect the power supply to the main switch L1 L2 L3 and 0 Connect ground to the ground terminal on the DIN rail This power supply cables can come from the ceiling or the floor An electrician should define the diameter of the conductors of the three phase cable for each specific si...

Page 43: ...f about 3 1 4 ft 1020 mm and lower in into the safety locks 11 In this position check the setting of the inclinometers from the fault code display in the controlbox The inclinometers are factory set but setting can change during transport If one dot is shown the adjustment is accurate within 1 2 12 mm and if 2 dots are shown the adjustment is accurate within 1 4 6 mm The lift should already be ope...

Page 44: ...P4 blue on terminal 92 and 93 13 Take inclinometer P1 red as a reference and adjust the other three within 0 05 Volt accuracy by rotating the inclinometer this is best done with two persons 4 5 3 Mounting to the floor 1 Make sure that the tracks are positioned at the correct spot Check if the distance between the tracks is correct If a jacking beam FL120 or FL160 is to be used on the lift then the...

Page 45: ... sliding bearings in such a way that the bearings are 0 8 20 mm from the middle of the slotted hole in the footplate see Figure 4 15 6 Drill also the holes for these anchorbolts Warning w Incorrect positioning can cause high shearing forces on the footplates This can result in serious damage to the floor and the footplates 7 Place the anchorbolts see also 4 3 Securing on page 32 Note n During hard...

Page 46: ...overs 2 at the stated positions 3 Fasten the covers 3 using the anchors The covers 4 can be fastened below the bolts 5 4 5 5 Assembly of cable channels flush mounted version 1 Fasten the covers 1 to the concrete using anchors 2 Fasten the covers 2 below the bolts 3 In case there is one great recess in the floor the supplied cable channels 4 and 5 can be used between the tracks Figure 4 16 Cable ch...

Page 47: ...on H 47 SKY 200 250 4 4 5 6 Assembly of the drive on and drive off ramps 1 If the hinge plates 1 are not pre assembled first place the hinge plates and fasten them with bolts nuts and washers 2 3 and 4 Figure 4 17 Cable channels flush mounted version ...

Page 48: ...tionally you have to mount intermediate parts of 50 cm 5 Place the separate strip 13 symmetrically at 30 cm from the footplate and fasten them using anchors 14 6 Fasten drive on part 11 using bolts and washers 15 and 16 7 Now place drive on part 12 at the correct position and determine the correct position of the strip 13 8 Fasten this strip using anchors 14 and fasten the drive on ramp using bolt...

Page 49: ...oof and have significant advantages compared to print relays The outputs will automatically be disabled at short circuit and come back on when the short circuit is repaired Fault situations will be displayed on the fault display inside the control box A fault will be displayed in case an output is being operated and a wire is broken or not connected properly The control box has several LED indicat...

Page 50: ...ntenance instructions Version H 50 SKY 200 250 LED LD 804 Indication if the lift is functioning within the level control limits if height differences are more than 1 5 8 40 mm the LED is switched off Figure 4 19 Sticker inside the control box ...

Page 51: ...safety relay on Enables power to the motors valves and solenoids even if the lift is outside the safe limits S1 MS Slow lowering and unlocking of lifting device P1 Activates safety catches lifting device P1 and P3 and lowering valve lifting device P1 S2 MS Slow lowering and unlocking of lifting device P2 Activates safety catches lifting device P2 and P4 and lowering valve lifting device P2 S3 MS S...

Page 52: ...4 7 Programmable features on page 52 The lift is now operational and further adjustment is normally not necessary If normal operation is not possible e g the lift will not raise from its lowest position then check the inclinometer adjustments with the lift in the lowest position Check the tolerance of the adjustment on the fault code display Note n If one dot is shown then the adjustment is accura...

Page 53: ...ed if required several codes at the same time 4 7 2 Program codes Code 60 Programmable absolute height limit 1 Raise the lift to the required level before making this code active 2 If the level should be higher than the actual setting then first make the setting inactive point next to code 60 must be off 3 Raise the lift to the required level and now make the setting active again point next to 60 ...

Page 54: ...vation of this code is not required If this code is activated for a surface mounted model also code 65 must be activated This safety feature is active when the point next to the code is on Code 63 Not used Code 63 must be on Code 64 Two lowering speeds This code must be activated if the lift has two lowering speeds option Code 65 Height adjustment of the automatic foot safe guard for surface and f...

Page 55: ...te n Trained lift service personnel refers to personnel of the Stertil Koni service department or another servicing agency recognized by Stertil Koni both also designated as service department The consequences of all repairs carried out on the vehicle lift by non trained lift service personnel are entirely at the user s risk 5 2 Locking mechanism 1 Check that the locking catches 1 are free to enga...

Page 56: ...ion until height differences are minimized by the control system blinking stops and normal lowering is possible 5 5 Safety system 1 Be sure that the lift is unlocked 2 Lower lifting device P1 by pushing button S1 in the control box until lowering is stopped On the display is now code 11 Lifting device 1 is now max 3 out of level Operation of the push buttons on the front panel is now disabled 3 Op...

Page 57: ...to operation Operation maintenance instructions Version H 57 SKY 200 250 5 5 7 Testing After all adjustments and installation work has been finished test the vehicle lift under full load using a typical vehicle ...

Page 58: ...it not correctly distributed to the front end site or rear end site of the lift the overload protection will be activated The lifting devices that are not overloaded will continue to raise but after a height difference of 1 9 16 40 mm the interrupt lifting control system stops the raising If this is happening lower the lift completely After repositioning of the vehicle it is possible to raise the ...

Page 59: ... is possible that the lift will not raise This situation can be recognized by a blinking Mains power indication 0 5 sec on 0 5 sec off Note n A flashing light 0 2 sec on 0 8 sec off indicates an internal failure The lift stop function can be overruled for 2 seconds by operating the overrule button and then the lifting button If the height difference is still more than 1 9 16 40 mm it is not possib...

Page 60: ...d then the lifting button If the height difference is still more than 2 1 4 55 mm it is not possible to lower the lift The before mentioned operation can be repeated until height differences are minimized by the control system blinking stops and normal lowering is possible During lowering the lift stops about 15 3 4 40 cm above the floor By pressing the unlock and lowering buttons again the lift w...

Page 61: ...lic unit the hoses or the cylinder 7 2 2 Monthly maintenance by the user 1 Check for sloping tracks Slope can be measured as follows raise the lift 20 500 mm from its lowest position Measure at all lifting devices the height from the footplate to a fixed point on the moving section for a height difference exceeding 1 25 mm the service department should be consulted 2 Check for oil leaks 3 Check th...

Page 62: ...th the vehicle lift in the lowest position the oil level in the tank of the hydraulic unit should be above the line indicating the minimum level 3 When the oil level is too low always carry out the following oil leakage checks 4 Check the hydraulic system for leakage If the vehicle lift descends more than 1 4 6 mm every hour the system should be checked for external leakage hoses couplings and int...

Page 63: ...es Description Per month Per year Every 2 years Cylinder Lubricate piston rod if dry machine oil x Check the oil level in the tank Replenish only with vehicle lift in the lowest position with oil type Unil HVC SX 15 x Pivot points 1 2 3 and 4 see Figure 7 1 Check for wear no lubrication x Sliding surface between block 3 see Figure 7 1 and track Grease with Molykote PG 54 x Pivot points 5 and 6 see...

Page 64: ...nolin SYNTH 15 on customers request Note n The different types of oils should not be mixed 3 After draining the oil and refill the system with new oil a low mix percentage is allowed Note n However warranty will expire when not prescribed oil is used and or when different types of oils are mixed Warning w Use only approved oil in the reservoir An incompatible oil may damage or totally destroy the ...

Page 65: ...may for instance consist of an axle stand Note n At a height higher than 4 1 4 feet 1300 mm the cylinder cannot pass the end plate of the track 2 Lower the track onto the support and the locking pawls of the other 3 legs to make sure that there is no hydraulic pressure in the system 3 Disconnect the hydraulic hose from the cylinder and extend this hose by mounting the supplied extension piece hose...

Page 66: ... bearing bush on the other side will come out Next punch the axle back far enough to disconnect the other pull bar 10 In case of a flush mounted lift cover the pit underneath the cylinder for example with a pallet 11 Lower the cylinder as described before completely and let it rest onto the pallet or floor Make sure there is no hydraulic pressure in the system and disconnect the hydraulic hose 12 ...

Page 67: ...he motor relay manually In case of replacement of the cylinder at the side of the sliding bearings the leg can move from its original position into the slotted hole during mounting This results in misalignment of the holes in the bearing blocks and the track This can be corrected by moving the leg by means of a lever When mounting the leg again do not forget to remove the hydraulic hose extension ...

Page 68: ...est position Set the vehicle lift to its lowest position in the event of malfunctions or repairs If this is not possible due to the nature of the malfunction ensure that all pawls are properly engaged in the locking position lowering without unlocking Switch off the main switch from the control panel To do this turn the main switch to the 0 position and secure it with a padlock Do not loosen any p...

Page 69: ...y catches must be free moving If this is not the case lift the corresponding track by means of a hydraulic jack Then while activating the unlock solenoid by pushing the corresponding S button lower the jack about 1 25 mm After having released all safety catches proceed lowering as described before 8 3 2 Manual emergency lowering Unlock the safety catches as follows 1 Lift the safety catch with a s...

Page 70: ...de 88 and TT light up to indicate that the control system is resetting The points in the display indicate the accuracy of the levelling 01 Emergency stop circuit open Unlock emergency stop Check the wiring on terminals 11 through 14 02 Fuse F101 is switched off Wait for about 2 minutes and retry If fault is repeated consult the service department 03 Waiting for parallel lift tandem Set main switch...

Page 71: ...3 P3 too high or too low 14 P4 too high or too low 20 Short circuit in the inclinometer power supply circuit Check inclinometer wiring 21 Inclinometer P1 out of range A inclinometer value has been detected outside the operating range This situation can arise when e g raising higher that the height limiter using the Bypass button Using the PCB keys MS and DWN lower the lifting system If this does n...

Page 72: ...dem configuration Turn both main switches off and turn on one by one again If fault is repeated consult the service department 76 Fault in RS 232 communication Check wiring on terminal 17 and 18 inside the control boxes if secondary control box is installed 77 Fault in RS 485 communication Check wiring on terminal 21 up to 25 inside control boxes if two lifts are operated in tandem configuration T...

Page 73: ... Fault codes Code Possible fault Solution Table 8 2 Vehicle lift does not raise Cause Solution No mains power Have fault corrected by authorized electrician Oil level too low Top up see 7 3 1 Lubrication instructions on page 63 Air in pump only possible after the tank has been empty Operate the push buttons on the circuit board inside the control box Steadily press buttons MS and M1 up to M4 at th...

Page 74: ...er indication is blinking 0 5 sec on 0 5 sec off Devices may be out of level The lifting function can be overruled for 2 seconds by operating the overrule button and then the lifting button The lift is still out of level if normal lifting or lowering is not possible This operation can be repeated until height differences are minimized by the control system and normal lifting is possible Table 8 3 ...

Page 75: ... with DWN to lower the lift Note that the lift will try to level without being stopped by the safety settings of the system Please be sure that when using MS and DWN lowering all safety catches are released it is better to lift first for approx 1 9 16 40 mm with MS and UP If fault is repeated consult the service department Lamp power indication is blinking 0 5 sec on 0 5 sec off Devices may be out...

Page 76: ...r damaged non return valve Have oil filter and ball behind it cleaned by trained lift service personnel Clogged or damaged lowering valve s Have valve cleaned or replaced by trained lift service personnel Table 8 5 Vehicle lift does not raise properly Possible cause Solution Oil level in tank too low Top up oil according to 7 3 1 Lubrication instructions on page 63 also see the Lubricating Instruc...

Page 77: ... first for approx 1 9 16 40 mm with MS and UP If fault is repeated consult the service department Table 8 7 Control power overrule lamp blinking or flashing Possible cause Solution The lamp is blinking 0 5 sec on 0 5 sec off Height differences greater than the lowering or lifting limits The lamp is flashing 0 2 sec on 0 8 sec off Fault occurred Table 8 8 Lamp on the control box does not burn Possi...

Page 78: ... in this group No Total number of parts in the vehicle lift Reference Numbers in this column are Stertil Group order numbers Please specify these order numbers when ordering Description This column contains the names of the parts 8 7 Replacement parts Replacement parts can be ordered by Stertil Group for address details see 1 6 Manufacturer s data on page 13 When ordering replacement parts the fol...

Page 79: ...ower than 20 500 mm Note n For faults refer to the fault diagnosis see 8 5 Fault diagnosis on page 73 The lighting option consists of a number of LED engines with light tubes 1 connection cables from LED engine to LED engine 2 extension cables if required 3 a transformer or a switching power supply in stead of the transformer 4 power supply cable transformer to lift 5 a number of cables for the co...

Page 80: ... en 460V Warning w Disconnect the mains current Warning w One transformer can power maximum 14 lamps 28 LED engines 1 Connect cable 6 1 to pcb terminals 1 and 2 connector see Figure 9 2 and terminals A1 and A2 of relay 7 2 Connect cable 6 2 to mains switch 200 230 400 or 460V and terminal 11 and 21 of relay 7 Figure 9 1 Lighting option ...

Page 81: ...rked corresponding to the applied mains voltage 5 Feed the power supply cables 5 in the cable chains through the already pre assembled protection hose The connector must be at the tracks 6 Connect cable 5 to the secondary 24V terminals and earth connections of transformer 4 7 Place the fuse that corresponds with the mains voltage into the fuse holder Use the following table to select the right fus...

Page 82: ... against the bottom of the control box using M5 bolts and nuts see Figure 9 3 9 Connect the earth wire of cable 5 to the runway by using one of the mounting bolts of the aluminum cable tray Table 9 1 Voltage and fuse type Voltage V Fuse type A 200 1 25 230 1 400 0 63 460 0 5 Figure 9 4 Earthing ...

Page 83: ... the connectors through the oval holes so that it will be possible to connect the LED engines 13 Now mount the LED engines 1 1 with the mounting plate 1 2 to the aluminum cable tray underneath the runway platform using one M6 bolt 1 6 Do not yet turn tight the bolts 14 Mount the light tube 1 7 in one of the LED engines using the coupling nut and two O rings First shift the coupling nut over the en...

Page 84: ... the divisible drive on ramps 1 First mount the separate strip 4 at the concrete at a distance of 12 300 mm from the footplate 2 Fasten part 1 using bolts and washers 6 and 7 3 Now place the parts 3 using the pin and hole connection 4 Use part 2 to determine the correct position of the separate strip 4 5 Fasten this strip using the anchors 5 6 Now mount part 2 using bolts and washers 6 and 7 7 If ...

Page 85: ...m yet 4 Align the extension with the track using the adjusment plates 8 9 10 5 Now tighten the bolts and nuts Tightening torque for M16 170 Nm 124 lbf ft Tightening torque for M20 350 Nm 255 lbf ft 6 If a wheel lifter is used mount the parts 11 upto 14 and 19 upto 22 Use shims 14 to adjust the corner piece 11 to the defined height Tightening torque M12 70 Nm 50 lbf ft 7 Finally mount the drive on ...

Page 86: ...ee 4 7 Programmable features on page 52 This option is not available for the synchronized version 9 5 Synchronized version option It is possible to use two lifts in synchronized operation By means of an additional switch you can select one or two lifts 9 5 1 Operation instruction for lifts in tandem lay out Two lifts can be joined lengthwise to be able to lift long vehicles Figure 9 8 Control pane...

Page 87: ... of both lifts Turn both main switches to the 0 position OFF Set the selector switch to position 2 and turn both main switches to the 1 position ON The lifts are now operational in synchronous mode Operation is according to the operation instructions Selector switch position 0 Operation of both lifts is disabled Height differences Height differences are levelled out by the system The control limit...

Page 88: ...lt is repeated consult the service department Note n The option for double speed lowering is not possible for tandem operation 9 6 Other available options Wash bay version Remote control Extra long drive on ramps Figure 9 11 Remote control 1 Emergency main switch 2 Raise 3 Lower 4 Unlocking ...

Page 89: ...cated For that purpose this option can be used Follow the next describes procedure to connect the air supply unit 1 Mount the bracket 1 using bolts and nuts 2 at the rear side of the hydraulic unit 2 Mount the air supply unit 4 with small bolts 3 to the bracket 3 Connect the unit to the 3 2 valve 6 using an air hose 5 4 Connect the air supply 7 to the unit 5 Adjust the unit to the correct air pres...

Page 90: ... 109 A 9 Console on page 110 A 10 Control box on page 114 A 11 Hydraulic components on page 117 A 12 Hydraulic cylinder on page 125 A 13 Label locations on page 127 A 14 Dimensional drawing on page 129 Note n For some assemblies two lists are present representing the assemblies of the first or the second generation First generation assemblies All other serial numbers are second generation assembli...

Page 91: ...1312300 Track 7m SKY 200 250 7 2 41313300 Track 8m SKY 200 250 8 2 41314300 Track 9m SKY 200 250 9 2 41315300 Track 10m SKY 200 250 10 2 41316300 Track 12m SKY 200 250 12 2 1 See A 9 Control console 3 4 See A 2 Lifting device 4 4 See A 6 Drive on ramp stop plate 5 4 See B 2 Extension SKY 200 250 14 5 6 2 See B 3 Fixed drive on ramp 73 1 4 Surface mounted models 7 2 See A 5 Wheel stop Surface mount...

Page 92: ...GE 90 FOR SERIAL NUMBERS Figure A 2 1 Lifting assembly first generation assemblies 47 48 4 1413 12 8 9 10 11 38 7 5 7 23 19 50 2 18 27 50 15 8 8 6 52 53 42 43 17 16 54 55 30 20 21 4 48 47 6 11 39 11 58 50 3 29 20 31 22 4 48 47 First generation assemblies can be recognized at the welded parts 29 30 and 31 see Figure A 2 1 ...

Page 93: ...gures and diagrams Operation maintenance instructions Version H 93 SKY 200 250 A FIRST GENERATION SEE PAGE 90 FOR SERIAL NUMBERS Figure A 2 2 Inclinometer assembly first generation assemblies 51 24 57 37 ...

Page 94: ...Tension rod Flush mounted models 8 24 41310106 Bearing ring 2 mm black 9 8 41310107 Bearing ring 3 mm yellow 10 8 41310108 Bearing ring 4 mm white 11 24 41310109 Bearing ring 5 mm green 12 8 41310110 Bearing block 150x115x28 mm 13 8 41310111 Bearing bush Ø60 55x30 mm 14 8 41310112 Bearing ring 2 mm black 15 4 41310113 Axle Ø80 mm L 402 mm 16 8 41310114 Distance bush Ø90 80x72 mm 17 8 41310115 Bear...

Page 95: ...g bush 607050GM 42 4 See A 12 Hydraulic cylinder SKY 43 4 41310131 Stop plate lock 47 16 65025042 Screw M16x40 mm 48 32 1038 66 02 66 Roll pin 4x16 mm 50 32 65012445 Counter sunk screw M12x25 Tightening torque 70 Nm 50 lbf ft 51 8 1037 07 80 03 Hexagon nut M3 52 8 65002411 Bolt M10x50 53 8 65058028 Spring washer M10 54 32 65003528 Hexagon head screw M16x30 Tightening torque 170 Nm 125 lbf ft 55 64...

Page 96: ...maintenance instructions Version H 96 SKY 200 250 SECOND GENERATION Figure A 2 3 Lifting assembly second generation assemblies Second generation assemblies can be recognized at the casted parts 6 29 30 31 and 32 see Figure A 2 3 ...

Page 97: ... maintenance instructions Version H 97 SKY 200 250 A SECOND GENERATION Figure A 2 4 Lifting assembly second generation assemblies Second generation assemblies can be recognized at the casted parts 6 29 30 31 and 32 see Figure A 2 3 ...

Page 98: ...mounted models 3 4 See A 4 Unlocking assembly 4 16 41310102 Locking ring Ø100 mm 5 4 41310103 Axle Ø70 mm L 378 mm 6 4 41300230 Bottom lock Surface mounted models 6 4 41310230 Bottom lock Flush mounted models 7 8 41300250 Pull bar Flush mounted models 8 32 41310133 Bearing ring Ø100 72 1 5 mm black 9 8 41310109 Bearing ring Ø100 72 5mm black 10 8 66201153 Sealing plug 12 8 41310226 Bearing block 1...

Page 99: ...lush mounted models 37 4 41310710 Inclinometer with cable 38 8 66103921 Bearing bush Ø60 70 L 50 mm 39 8 66103920 Bearing bush Ø60 70 L 45 mm 42 4 See A 12 Hydraulic cylinder SKY 45 16 65312532 Screw M16x50 mm Tightening torque 170 Nm 125 lbf ft 46 16 65370036 Spring washer M16 47 16 65325042 Counter sunk screw M16x40 mm 48 32 65377094 Roll pin 4x16 mm 50 24 65312445 Screw M12x25 Tightening torque...

Page 100: ... 3 Bellows FIRST GENERATION SEE PAGE 90 FOR SERIAL NUMBERS Figure A 3 Bellows first generation assemblies 1 8 10 11 2 9 17 18 19 13 12 4 13 16 3 7 6 5 15 14 Secure with loctite 243 First generation assemblies can be recognized at the bellows 6 and the welded locking part ...

Page 101: ...660 Drill drawing hose 7 4 41310665 Clamping piece with pin 8 8 65225007 Fitted screw M10 12 x16 Secure with loctite 243 Remove loose grinded loctite before applying new product 9 8 65213257 Countersunk screw M5x30 10 8 65051026 Self locking hexagonal nut M5 11 8 65055014 Flat washer M5 12 8 65003287 Hexagonal tap bolt M6x20 13 16 65058018 Spring washer M6 14 16 65003365 Hexagonal tap bolt M8x25 1...

Page 102: ...nce instructions Version H 102 SKY 200 250 A 4 Unlocking assembly SECOND GENERATION Figure A 4 Unlocking assembly second generation assemblies Second generation assemblies can be recognized at the air cylinder 1 and the casted locking part ...

Page 103: ...16 65312291 Fillister head screw M6x35 mm 3 4 70900092 Straight nipple 1 4 1 8 4 4 70900048 Knee joint insert 6 1 8 5 2 16 65312291 Rapid de aerator G 1 8 6 9 8 65325107 Sound absorber 1 8 7 4 41310254 Round head bolt 8 8 65051034 Self locking hexagonal nut M10 9 8 65325107 Countersunk screw M6x12 mm 10 4 41310253 Sliding piece L profile 11 4 41310251 Clapper 12 8 41310252 Hinge bolt 13 16 6502511...

Page 104: ...Stop plate and cable chain Operation maintenance instructions Version H 104 SKY 200 250 A 5 Stop plate and cable chain Figure A 5 Stop plate ...

Page 105: ...00130 Cable chain L 1925 Surface mounted models 4 2 41310130 Cable chain L 2240 Flush mounted models 5 12 65302259 Hex bolt M5x40 6 12 65355302 Washer M5 7 2 41310128 Plate 8 4 41300123 Finger protection Surface mounted models 8 4 41310123 Finger protection Flush mounted models 9 20 65303285 Hex bolt M6x16 10 20 65055708 Washer M6x25 11 2 41310129 Cable gland 12 4 41310350 Hinge plate 13 16 653550...

Page 106: ...Drive on ramps Operation maintenance instructions Version H 106 SKY 200 250 A 6 Drive on ramps Figure A 6 Drive on ramps ...

Page 107: ... M8 13 8 65016004 Anchor M10x130 14 8 65016005 Capsule 15 2 41300450 Fixed drive on ramp part 1 16 2 41300470 Fixed drive on ramp part 3 17 4 41300441 Bottom strip 18 8 65355021 Washer M12 19 8 65303443 Hex bolt M12x20 20 4 41317365 Filling piece For jacking beam 21 4 65325080 Countersunk screw bzk M12x35 For jacking beam 22 4 65352922 Self locking hexagonal nut M12 For jacking beam Tightening tor...

Page 108: ...face mounted version Table A 7 Cable duct surface mounted version Index No Reference Description Remarks 1 1 41300301 Cable duct L 1600 mm 2 1 41300302 Cable duct left 3 1 41300303 Cable duct right 4 2 41300304 Cover L 700 mm 5 2 41300305 Protection cover 6 4 41300310 Threshold 7 1 41300315 Elbow 8 1 66201111 Side protection 9 26 1035 75 15 06 Anchor bolt M10 ...

Page 109: ... 8 Cable duct flush mounted version Figure A 8 Cable duct flush mounted version Table A 8 Cable duct flush mounted version Index No Reference Description Remarks 1 2 41310307 Protection cover 2 2 41310305 Cable duct 3 10 2430038 Anchor EXA 8 05 4 2 41300304 Cover 5 1 41300301 Cable duct ...

Page 110: ... PAGE 90 FOR SERIAL NUMBERS Figure A 9 1 Console first generation assemblies 1 2 3 3 21 7 19 4 20 12 13 12 11 14 16 15 9 5 10 24 25 25 18 6 8 26 23 26 17 26 25 26 22 21 27 ration assemblies can be d at the two single acting First generation assemblies can be recognized at the two single acting valves 6 ...

Page 111: ...Front plate 3 2 41300761 Side plate 4 1 See A 10 Control box SKY 5 1 See A 11 Hydraulic unit 6 2 70913101 3 2 valve 24VDC G1 8 7 4 65870011 Double retaining ring M6 Nylon 8 2 70900082 Sound absorber 9 4 1009 19 00 75 Buffer 10 4 68700450 Straight screw coupling 11 4 65003460 Hexagonal tap bolt M12x50 12 8 65050136 Hexagonal nut M12 13 4 65055021 Washer M12 14 4 1035 38 05 20 Hexagonal tap bolt M8x...

Page 112: ...le Operation maintenance instructions Version H 112 SKY 200 250 SECOND GENERATION Figure A 9 2 Console second generation assemblies Second generation assemblies can be recognized at the double acting valve 6 ...

Page 113: ...ing console SKY200 FM 575V 60Hz 41320725 Operating console SKY200 SM 575V 60Hz 1 1 41300750 Frame console 2 1 41300760 Front plate 3 2 41300761 Side plate 4 1 See A 10 Control box SKY 5 1 See A 11 Hydraulic unit 6 1 70913102 Double 3 2 valve 24VDC 7 4 65870011 Double retaining ring M6 Nylon 8 1 70900093 Sound absorber 9 4 1009 19 00 75 Buffer 10 4 68700450 Straight screw coupling 11 4 65003460 Hex...

Page 114: ...Control box Operation maintenance instructions Version H 114 SKY 200 250 A 10 Control box Figure A 10 1 Electric diagram ...

Page 115: ...Figures and diagrams Operation maintenance instructions Version H 115 SKY 200 250 A Figure A 10 2 Control box ...

Page 116: ...stic alarm 19 2 69900058 Earth connector TE 410 20 1 41207105 Cable lowering valve P1 Red 21 1 41207106 Cable lowering valve P2 Yellow 22 1 41207107 Cable lowering valve P3 Green 23 1 41207108 Cable lowering valve P4 Blue 24 1 41300771 Cable inclinometer P1 Red 25 1 41300772 Cable inclinometer P2 Yellow 26 1 41300773 Cable inclinometer P3 Green 27 1 41300774 Cable inclinometer P4 Blue 28 1 4130077...

Page 117: ...0 FOR SERIAL NUMBERS Figure A 11 1 Hydraulic components first generation assemblies 35 36 85a 70a 73 98 37 38 72 113 74 72 70d 44 73 44 85c 97 45 41 76 95 96 94 70b 92 90 91 94 44 85b 97 93 70c 41 76 45 95 96 94 70b 94 91 90 92 42 P1 P2 P3 P4 First generation assemblies can be recognized at the welded parts 29 30 and 31 see Figure A 2 1 ...

Page 118: ...T GENERATION SEE PAGE 90 FOR SERIAL NUMBERS Index No Reference Description Remarks 1 1 68031224 Hydraulic unit SKY250 3x208 460V 60Hz 3500 psi 1 1 68031324 Hydraulic unit SKY250 3x575V 60Hz 3500 psi 1 1 68031219 Hydraulic unit SKY200 3x208 460V 60Hz 2800 psi 1 1 68031319 Hydraulic unit SKY200 3x575V 60Hz 2800 psi 1 1 1 68039027 Electric motor 3x208 460V 60Hz First generation assemblies can be reco...

Page 119: ...10683 Hydraulic hose P4 blue L 11000 mm 39 4 41310710 Inclinometers 41 8 68990018 Saddle RAP215 42 4 See A 12 Hydraulic cylinder 44 6 41310684 Hydraulic hose L 480 mm 45 16 1035 46 04 22 Fillister head screw M6x25 70a b c d 2 70900033 Air hose PU diam 8 6 mm Length depends of track length 72 4 68702027 Straight coupling GR 12 10 PS 73 4 1003 91 70 10 Elbow WSV 10 PS 74 2 68700019 Straight coupling...

Page 120: ...ng diam 8 8 8 mm 109 1 41316701 Cable inclinometer P1 red 110 1 41316702 Cable inclinometer P2 yellow 111 1 41316703 Cable inclinometer P3 green 112 1 41316704 Cable inclinometer P4 blue 113 2 Tube 12x1 5 mm Length depends of track length Table A 11 1 Hydraulic components first generation assemblies FIRST GENERATION SEE PAGE 90 FOR SERIAL NUMBERS Index No Reference Description Remarks ...

Page 121: ...intenance instructions Version H 121 SKY 200 250 A SECOND GENERATION Figure A 11 3 Hydraulic components second generation assemblies Second generation assemblies can be recognized at the casted parts 6 29 30 31 and 32 see Figure A 2 3 ...

Page 122: ... maintenance instructions Version H 122 SKY 200 250 SECOND GENERATION Figure A 11 4 Hydraulic scheme second generation assemblies Second generation assemblies can be recognized at the casted parts 6 29 30 31 and 32 see Figure A 2 3 ...

Page 123: ... 4 1 cc USA units Tightening torque 22 Nm 16 5 lbf ft 1 7 8 68039040 Flow control valve 4 2 l min 1 8 8 68039039 Flow control valve 7 3 l min 1 9 2 68039036 Pressure relief valve Tightening torque 25 Nm 18 5 lbf ft 1 10 2 68039074 Return filter 90 micron 31 1 41310671 Hydraulic hose Red L 11 ft 32 1 41310672 Hydraulic hose Yellow L 11 ft 33 1 41310673 Hydraulic hose Green L 12 6 ft 34 1 41310674 H...

Page 124: ...Coupling 6 mm 96 4 70900096 Spiral cable PU 6 mm 97 4 70900086 Elbow joint 98 2 70900095 Y coupling 6 6 6 mm 109 1 41316701 Cable inclinometer red 110 1 41316702 Cable inclinometer yellow 111 1 41316703 Cable inclinometer green 112 1 41316704 Cable inclinometer blue 113 2 41312640 Hydraulic hose 7m track 113 2 41313640 Hydraulic hose 8m track 113 2 41314640 Hydraulic hose 9m track 113 2 41315640 H...

Page 125: ...1 Hydraulic cylinder first generation assemblies Table A 12 1 Hydraulic cylinder first generation assemblies FIRST GENERATION SEE PAGE 90 FOR SERIAL NUMBERS Index No Reference Description Remarks 4 41300600 Cylinder stroke 17 inch Surface mounted models 4 41310600 Cylinder stroke 22 inch Flush mounted models 1 1 68702213 Adjustable coupling 2 1 Hose burst valve First generation assemblies can be r...

Page 126: ...eneration assemblies Table A 12 2 Hydraulic cylinder second generation assemblies SECOND GENERATION Index No Reference Description Remarks 4 41300610 Cylinder stroke 17 inch Surface mounted models 4 41310610 Cylinder stroke 22 inch Flush mounted models 1 1 68702213 Adjustable coupling 2 1 Hose burst valve Second generation assemblies can be recognized at the cylinder tube without welded strip ...

Page 127: ...Figures and diagrams Operation maintenance instructions Version H 127 SKY 200 250 A A 13 Label locations Figure A 13 Label locations ...

Page 128: ...281 Loading diagram jacking beams 9 1 60702001 ALI member label ALI ML99 10 1 60702011 Warning label ALI WL 200 w 11 1 60702012 Caution label ALI WL 200 c 12 1 60702013 Safety instruction label ALI WL 200 s 13 1 60700134 Sticker Do not use Ne pas 14 1 60702010 ALI Certified label 15 1 60700092 Sticker Caution 16 1 60700133 Sticker If connected Si conn 17 1 60700193 Sticker lowering into interlock ...

Page 129: ...Figures and diagrams Operation maintenance instructions Version H 129 SKY 200 250 A A 14 Dimensional drawing Figure A 14 1 Dimensional drawing ...

Page 130: ...Dimensional drawing Operation maintenance instructions Version H 130 SKY 200 250 Figure A 14 2 Dimensional drawing ...

Page 131: ...Figures and diagrams Operation maintenance instructions Version H 131 SKY 200 250 A Figure A 14 3 Dimensional drawing ...

Page 132: ...iants and options of the Hydraulic vehicle lift SKY 200 250 and their components B 1 Track lighting on page 133 B 2 Extensions on page 136 B 3 Fixed divisible drive on ramps on page 138 B 4 Tandem configuration on page 139 B 5 Two speed lowering on page 141 B 6 Remote control on page 143 B 7 Wash bay on page 144 B 8 Air supply kit on page 148 B 9 Mounting set on page 149 ...

Page 133: ...Figures and diagrams options Operation maintenance instructions Version H 133 SKY 200 250 B B 1 Track lighting Figure B 1 1 Track lighting ...

Page 134: ...Track lighting Operation maintenance instructions Version H 134 SKY 200 250 Figure B 1 2 Track lighting ...

Page 135: ...1 69700130 LED armature 2x1 1 1 2 1 3 1 1 69700110 LED engine set 2 per armature 1 2 69700061 Tube 1 per armature 1 3 69700090 Cable LED armature 1 per armature 2 1 69156012 Relay socket 3 1 69156011 Auxiliary relay 4 1 69500019 Transformer primary 200 230 400 460V sec 24V 4 1 1 69206027 Fuse 24 V 10 Amps 4 2 1 69206028 Fuse 200V 1 25 Amps Depends on Voltage 4 2 1 69206016 Fuse 230V 1 Amps Depends...

Page 136: ...Extensions Operation maintenance instructions Version H 136 SKY 200 250 B 2 Extensions Figure B 2 Extensions 2 1 8 9 10 15 16 20 21 22 18 17 19 5 3 4 7 6 13 14 11 12 ...

Page 137: ...M20 8 4 41310132 Filling plate 0 5mm 9 4 41310126 Filling plate 1mm 10 8 41310127 Filling plate 2mm 11 2 41317365 Filling piece For jacking beam 12 2 65325080 Countersunk screw bzk M12x35 For jacking beam 13 2 65352922 Self locking hexagonal nut M12 For jacking beam Tightening torque 70 Nm 50 lbf ft 14 10 43500104 Filling plate For jacking beam 15 2 42504300 Stop plate 16 2 42509100 Drive on ramp ...

Page 138: ... 5 m Part 1 2 and 1x3 41300446 Drive on ramp 3 m Part 1 2 and 2x3 41300445 Drive on ramp 3 5 m Part 1 2 and 3x3 41300440 Drive on ramp 4 m Part 1 2 and 4x3 1 2 41300470 Drive on ramp part 3 2 2 41300450 Drive on ramp part 1 3 8 41300460 Drive on ramp part 2 4 4 41300441 Strip 5 8 65016020 Anchor EXA 10 45 7667 upat GV M10x120 mm 6 8 Hexagonal bolt M12x20 mm 8 8 DIN933 GV 7 8 Washer M12 DIN125A GV ...

Page 139: ...Figures and diagrams options Operation maintenance instructions Version H 139 SKY 200 250 B B 4 Tandem configuration Figure B 4 Tandem configuration ...

Page 140: ...ion Index No Reference Description Remarks 41300950 Set S M 1000 mm 41310950 Set F M 1000 mm 41300951 Set S M 1500 mm 41310951 Set F M 1500 mm 1 2 42509125 Bridge part 1000 mm 1 2 42509175 Bridge part 1500 mm 2 8 1035 75 15 06 Anchor bolt M10 3 1 41300953 Control switch incl cables 4 1 42507921 El cable RS485 ...

Page 141: ...Figures and diagrams options Operation maintenance instructions Version H 141 SKY 200 250 B B 5 Two speed lowering Figure B 5 Two speed lowering ...

Page 142: ... 7 2 Program codes on page 53 Table B 5 Two speed lowering Index No Reference Description Remarks 41300960 Set two speed lowering 1 1 68039041 Hydraulic block two speed lowering Set of 4 pieces 2 1 41300965 Switch two speed lowering incl cables 2 1 1 69141014 Contactor NC 2 2 1 69141122 Rotation knob black 3 1 60700287 Label two speed lowering ...

Page 143: ...ams options Operation maintenance instructions Version H 143 SKY 200 250 B B 6 Remote control Figure B 6 Remote control Table B 6 Remote control Index No Reference Description Remarks 34007930 Remote control USA version ...

Page 144: ...ted models 2 4 41310200 VZ Leg welding assembly Flush mounted models 6 8 41300104 VZ Locking profile bottom Surface mounted models 6 8 41310104 VZ Locking profile bottom Flush mounted models 7 8 41300105 VZ Tension rod Surface mounted models 7 8 41310105 VZ Tension rod Flush mounted models 20 4 41310118 VZ Floor plate 29 4 41300150 VZ Locking catch top Surface mounted models 29 4 41310150 VZ Locki...

Page 145: ...raulic hose Red L 16 4 ft 36 1 41310627 Hydraulic hose Yellow L 24 6 ft 37 1 41310628 Hydraulic hose Green L 16 4 ft 38 1 41310629 Hydraulic hose Blue L 24 6 ft 73 4 68709114 Elbow WSV 10 PS See Figure A 12 2 and Table A 12 2 4 41300610 VZ Cylinder stroke 17 inch Surface mounted models 4 41310610 VZ Cylinder stroke 22 inch Flush mounted models 1 2 41317360 VZ Extension piece 4 2 42509110 VZ Fixed ...

Page 146: ...10 WB Operating console SKY250 FM 208 460V 60Hz FM 1 41320715 WB Operating console SKY250 SM 208 460V 60Hz SM 1 41320720 WB Operating console SKY250 FM 575V 60Hz FM 1 41320725 WB Operating console SKY250 SM 575V 60Hz SM 1 1 1 41300730 Frame console 1 2 1 41300738 Front plate 1 3 2 41300739 Side plate 1 4 1 41300746 Rear plate USA 2 1 41300780 WB Control box FM Wash Bay 2 1 41300770 WB Control box ...

Page 147: ...Figures and diagrams options Operation maintenance instructions Version H 147 SKY 200 250 B Note n For all other parts see section A 9 Console on page 110 Figure B 7 Operating console wash bay ...

Page 148: ...ly kit Index No Reference Description Remarks 41309005 Air supply kit SKY 1 1 Bracket air supply 2 2 Hex nut M4 8 DIN934 GV 3 2 Round head screw M4x10 mm 4 8 DIN7985 GV 4 1 1018 03 07 11 Air supply unit SKL 3 8 50 692 01 5 1 Knee connection insert 6 1 8 3109 06 10 Legris 6 1 Hose column G3 8 x8 7 1 Adapter ring 3 8 1 8 0178 17 10 85 Legris ...

Page 149: ...21 Anchor rod ASTA M16x190 8204 Upat Term verz 2 16 1035 79 00 16 Capsule UKA 3 EAP M16 422 Upat 3 2 40000150 Set of 12 shims 400x40x2 mm 4 2 3583 04 60 00 Set of 12 shims 1 mm 5 2 42500150 Set of 12 shims 40x180x2 mm 6 4 65003534 Hex cap screw M16x60 8 8 DIN933 GV 7 1 92990320 Polyurethane kit 1 41300992 Mounting set for earthquake areas same as 41300990 but then with 8 additional anchors and cap...

Page 150: ... size 34 C Control box LED indications 49 maintenance switch functions51 Copyright 12 D Daily maintenance 61 E Emergency lowering provision 69 Emergency stop 20 56 Error codes 70 F Fault codes 70 Fault diagnosis 73 Faults 68 70 Foundation 31 G Guarantee 14 H Height differences out of limit 68 Hydraulic oil 64 I Inspection 61 K Key bolts 32 L LED indications control box 49 Liability 14 Lift capacit...

Page 151: ...y safety catch 60 raise 59 switching on 59 Overloading 21 P Parts list explanation 78 Program codes 53 Programmable features 52 Protection 20 R REACH regulation 14 Replacement parts explanation 78 S Safety 15 emergency lowering provision69 emergency stop 20 56 locking mechanism 55 lowering protection 56 maximum height position 56 measures 20 overloading 21 protection 20 system 56 Safety indication...

Page 152: ...Operation maintenance instructions Version H 152 SKY 200 250 ...

Page 153: ......

Page 154: ...Manufactured by STERTIL B V P O Box 23 9288 ZG Kootstertille Holland Telephone 31 0 512334444 Fax 31 0 512334430 Email info stertil nl Website www stertil nl ...

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