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6-11

Routine Maintenance

Operator Manual

122998-741

6.6 Yearly

Maintenance

6.6.1 Heat Exchanger Control

Adjustments

Washer is equipped with a steam heat exchanger and valving sys-
tem to preheat fill water.

Fill water temperature can be controlled by adjusting throttling valves
which regulate flow of steam and hot water through heat exchanger.

1.

Completely close steam throttling valve and fully open building
hot water supply throttling valve (see Figure 6-5).

2.

Drain chamber sump by selecting function from Manual Menu
and pressing

CYCLE/START

touch pad.

3.

After display screen indicates that sump is empty, select FILL
function from Manual Menu and press

CYCLE /START

.

4.

Verify reading on heat exchanger temperature gauge. Gauge
indicates temperature of fill water after water passes through
heat exchanger.

5.

Slowly open steam throttling valve until temperature gauge reads
desired temperature.

NOTE: Recommended fill water temperature is 180 to 190°F (82
to 88°C).

6.

If gauge does not reach desired temperature after steam throt-
tling valve is fully open, slowly close building hot water supply
throttling valve until desired temperature is reached.

WARNING – PERSONAL INJURY
AND/OR EQUIPMENT DAMAGE
HAZARD: Only STERIS or
STERIS-trained service per-
sonnel should make repairs or
adjustments to this equip-
ment. Maintenance done by
inexperienced, unqualified
personnel, or installation of
unauthorized parts could
cause personal injury, invali-
date warranty, or result in
costly damage. Contact
STERIS regarding service
options.

WARNING – ELECTRIC
SHOCK HAZARD: Always set
building electrical-supply dis-
connect switch and console
master power switch to OFF
before performing any preven-
tive maintenance functions
within compartments. Electri-
cal shock can cause serious
injury.

WARNING – BURN HAZARD:
Pipes may be extremely hot.

Figure 6-5. Heat Exchanger Temperature Controls

Hot Water Globe Valve

Heat Exchanger

Temperature

Gauge

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Summary of Contents for Basil 3500

Page 1: ...OPERATOR MANUAL Basil 3500 Cage and Bottle Washer 2006 06 14 P122998 741 ...

Page 2: ...acement copies providing the serial and model numbers of the unit Advisory IMPORTANT A listing of the Safety Precautions to be observed when operating this washer disinfector can be found in SECTION 1 Do not operate the equipment until you have become familiar with this information Any alteration of this equipment not authorized or performed by STERIS will void the warranty Alteration of equipment...

Page 3: ...t peak perfor mance STERIS can provide information regarding the annual main tenance agreements STERIS carries a complete line of accessories for use in this equip ment Please contact STERIS for details Manufacturer Corporation STERIS Canada Beauport Qc CANADA ISO 13485 ISO 9001 Certified Facility The base language of this document is ENGLISH Any translations must be made from the base language do...

Page 4: ... 3 Seismic Anchorage System 2 2 2 2 Installation Checklist 2 2 3 COMPONENT IDENTIFICATION 3 1 3 1 Component Identification 3 1 3 2 Power Switch 3 2 3 3 Printer 3 2 3 4 Load Side Control Panel 3 2 3 4 1 Display Screen 3 2 3 4 2 Touch Pads 3 4 3 5 Unload Side Control Panel 3 5 3 6 Typical Printouts 3 6 3 7 Oscillating Jet System 3 7 3 8 Safety System 3 8 3 9 Automatic Detergent Injection System 3 8 ...

Page 5: ...me Based pH Neutralization Option 4 9 4 3 8 Controller Driven pH Neutralization Option 4 9 4 3 9 Rinse 1 Phase 4 10 4 3 10 Controller Driven pH Neutralization Option 4 10 4 3 11 Rinse 2 Phase 4 11 4 3 12 Controller Driven pH Neutralization Option 4 12 4 3 13 Final Rinse Phase 4 12 4 3 14 Controller Driven pH Neutralization Option 4 13 4 3 15 Exhaust Phase 4 14 4 3 16 Cycle Complete 4 14 4 4 Stop C...

Page 6: ... a Cycle 5 14 5 7 2 Prior to Starting a Cycle 5 16 5 8 By Pass Cycle Phase 5 17 6 ROUTINE MAINTENANCE 6 1 6 1 Preventive Maintenance Schedule 6 2 6 2 Daily Maintenance 6 4 6 2 1 Inspect Vortex Plate 6 4 6 2 2 Clean Water Level 6 5 6 3 Weekly Maintenance 6 5 6 3 1 Clean Washer Exterior 6 5 6 3 2 Clean Washer Interior 6 6 6 3 3 Clean Spray Jets and Header 6 6 6 4 Monthly Maintenance 6 7 6 4 1 Inspec...

Page 7: ... Section Title Page TABLE OF CONTENTS 6 ROUTINE MAINTENANCE Cont d 6 7 As Necessary 6 12 6 7 1 Replace Detergent Container 6 12 6 7 2 Change Printer Paper 6 13 6 7 3 Store Thermal Paper 6 14 7 TROUBLESHOOTING 7 1 8 REPLACEMENT PARTS AND PRODUCTS 8 1 ...

Page 8: ...preventive maintenance in addition to faithful performance of minor maintenance described in this manual is required for safe and reliable operation of this equipment Contact STERIS to schedule preventive maintenance Always set building electrical supply disconnect switch and console master power switch to OFF before performing any preventive maintenance functions within compartments Electrical sh...

Page 9: ... in Material Safety Data Sheet MSDS and seek medical attention immediately Always use a silicone lubricant to lubricate squeeze tubes Petroleum based lubricants such as Vaseline1 or grease will cause squeeze tubes to melt Failure to connect wires to proper terminals may result in damage to or malfunctioning of unit when power is applied Never use rinse dry chamber as a sink Under no circumstances ...

Page 10: ...igh Voltage ELECTRICAL EQUIPMENT Authorized Personnel Only WARNING Disconnect Main Power switch before opening cover and working on electrical components WARNING For continued protection against fire hazard replace only with same type and rating of fuse DANGER Do not Operate Without Guards in Place WARNING Chemical Burn Hazard Washer detergents are caustic Read and follow the precautions Wear prot...

Page 11: ... Definition MODEL Model Number of The Unit S N Serial Number of The Unit YEAR Year of Manufacture of The Unit kVA Kilovolt Ampere V_ Volt Number of Phase 3 or 1 blank Alternate Current A Amperage Hz Hertz Frequency of The Unit WIRE Number of Wires In The Electrical Cable Ground Not Included PE Protective Ground Wire ...

Page 12: ...perage 2 1 1 Voltage Amperage and Power Consumption Basil 3500 Cage and Bottle Washer operates on Steam Heated units 208 V 60 Hz 3 phase 480 V 60 Hz 3 phase Electric Heated units 480 V 60 Hz 3 phase A protective ground is required Class 1 Equipment Maximum currents and power consumptions are indicated on nameplate Main supply voltage not exceeding 10 of nominal voltage Installation category Overvo...

Page 13: ...ff valves must be capable of being locked in OFF position only Disconnect switches not provided by STERIS are installed in electric supply lines near washer and within 10 3 m of electri cal control box Disconnect switches must be capable of being locked in OFF position only NOTE If washer is installed next to other equipment shut off valves and disconnect switch should be placed so that service ca...

Page 14: ...pressure is within 25 to 60 psig Recirculation pump motor rotating in direction shown by arrow Self cleaning screen assembly functioning properly Header drive system functioning properly All piping is leak free Chamber sump steam coil functioning properly Cabinet joints are completely sealed no leaks For verification run machine for half an hour Door safety switch es functioning properly ...

Page 15: ...tment cycles to pro cess a wide variety of loads Computer control system monitors and automatically controls all cycle operations Before operating washer it is important to become familiar with all control locations and functions see Figure 3 1 IMPORTANT A listing of the Safety Precautions to be observed when operating this Cage and Bottle Washer can be found in SECTION 1 Do not operate equipment ...

Page 16: ...er is located inside of load side control panel to the right of load door Printer Function Switch controls the following two printer functions PRINT Pressing top portion of Printer Function Switch generates a printout of alkaline and acid detergent setpoints if conductivity option and all RTD temperatures actual water temperature PRINT VALUES Press bottom of Printer Function Switch to generate a c...

Page 17: ... 3 Component Identification Operator Manual 122998 741 Figure 3 2 Control Panel and Printer Front Control Panel Door Load Side Control and Printer POWER OFF STANDBY Switch Printer Function Switch Printer ...

Page 18: ...cycle Press a second time to abort cycle and return screen to cycle menu NOTE When cycle is stopped press CYCLE START touch pad once to resume cycle operation Cycle operation resumes at beginning of interrupted phase function i e filling recirculating draining When cycle is aborted cycle operation is discontinued and cycle must be restarted from the beginning of cycle Manual Control Touch Pads EXT...

Page 19: ...cted press to either toggle between answer selections or scroll through alphabet and numbers 0 through 9 NOTE Alphabet includes characters for an underline and a space SAVE VALUES Press to save changes made exit Change Values mode and return screen to cycle menu 3 5 Unload Side Control Panel If washer is equipped with a double door for pass through operation an additional control column is install...

Page 20: ...ng a cycle generated printout lists start and end time of each phase along with actual temperature of solution water in chamber sump END OF CYCLE PERFORMANCE SUMMARY At end of a cycle generated printout lists time cycle was completed maximum wash and rinse temperatures reached during cycle and total cycle processing time ALARM CONDITION When an alarm condition occurs generated printout lists type ...

Page 21: ...recirculating spraying phase function Jet system is equipped with a safety clutch that stops movement of oscillating header when an obstruction is detected Chamber door s is equipped with a safety switch to stop washer operation if door is opened during a cycle and to prevent start of washer operation if door is not securely closed Oscillating jet system is equipped with a mechanical clutch to dis...

Page 22: ...s filling with hot building supply water If using acid detergent with injection system acid detergent is auto matically injected into chamber sump during Acid Wash phase of a cycle Detergent is injected for a programmed time interval while sump is filling NOTE Washer must be equipped with an acid detergent system option for acid detergent to be used WARNING CHEMICAL BURN HAZARD Washer detergents a...

Page 23: ...ors to building exhaust duct 3 12 Vapor Condensing Exhaust System Vapor Condensing Exhaust System consists of a vapor condenser mounted to side of washer and an exhaust fan mounted on top of washer Unit width and height are increased by 14 and 7 5 355 mm and 190 mm During unit operation residual vapors are automatically removed from wash chamber and directed to vapor condenser Vapors are then cool...

Page 24: ... be found in SECTION 1 Do not operate equipment until you have become familiar with this information WARNING SLIPPING HAZARD To prevent slips keep floor dry Promptly clean up any spills or drippage If spills or drippage are detergents or other chemicals follow safety precautions and han dling procedures set forth on detergent or chemical label and or Material Safety Data Sheet MSDS WARNING CHEMICA...

Page 25: ...ure all cages bottles etc are correctly positioned on load grating or in an accessory rack 2 Verify clearance space on both sides of loaded items permits unobstructed movement of oscillating jet system 3 Close chamber door s securely NOTE Door safety switch prevents cycle operation unless door s is closed Figure 4 2 Loading Washer ...

Page 26: ...ntial treatments Pre Wash Wash First Rinse Second Rinse Final Rinse and Exhaust See Table 4 1 for phase values of demonstration cycle HWT Hot Tap Water 130ºF 54ºC minimum To begin cycle operation 1 Set POWER OFF STANDBY Switch located behind printer door to POWER Unit name temporarily appears on screen then display shows first cycle menu CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 __Indicates flashing positio...

Page 27: ...PHASE TIME F 6 Washer automatically progresses through selected cycle as described in the following section NOTE During cycle note the following 1 Time displayed on screen counts down time remaining for cycle phase in progress If Temperature Guarantee feature is selected time displayed for that phase will only count down when solution water temperature in chamber sump is equal to or greater than s...

Page 28: ...ump at beginning and end of recirculation PRE WASH 10 18 15A 139 5 10 19 15A 135 0 4 3 2 pH Neutralization 1 pH analyzer is initialized STANDBY NEUTRALIZING SUMP 2 pH analyzer verifies that value is within limits CHECKING pH pH XX XXX 3 If pH is too low while injecting acid neutralizer is injected to compensate pH TOO LOW INJECTING ACID NEUT 4 Water Acid neutralizer solution is mixed pH TOO LOW MI...

Page 29: ...ens every four seconds during recirculation Displayed time will only count down when solution temperature is equal to or greater than set point CYCLE 10 G 141 5 F INJECTING ALK 5 00 3 Detergent solution is recirculated through oscillating jet system for programmed amount of time If temperature is guaranteed actual sump temperature alternates with guaranteed set temper ature NOTE Control alternates...

Page 30: ...e injecting acid neutralizer is injected to compensate pH TOO LOW INJECTING ACID NEUT 4 Water Acid neutralizer solution is mixed pH TOO LOW MIXING WATER 5 If pH is too high while injecting alkaline neutralizer is injected to compensate pH TOO HIGH INJECTING ALK NEUT 6 Water Alkaline neutralizer solution is mixed pH TOO HIGH MIXING WATER 7 Sump water is pumped to drain If temperature is guaranteed ...

Page 31: ... 10 G 141 5 F RECIRC HEATING 5 00 2 Acid detergent is injected into sump If temperature is guaran teed actual sump temperature alternates with guaranteed set temperature NOTE Control alternates between these display screens every four seconds during recirculation Displayed time will only count down when solution temperature is equal to or greater than set point CYCLE 10 G 141 5 F INJECTING ACID 5 ...

Page 32: ...G 167 8 F ACID NEUTRALIZ 2 00 4 3 8 Controller Driven pH Neutralization Option 1 pH analyzer is initialized STANDBY NEUTRALIZING SUMP 2 pH analyzer verifies that value is within limits CHECKING pH pH XX XXX 3 If pH is too low while injecting acid neutralizer is injected to compensate pH TOO LOW INJECTING ACID NEUT 4 Water Acid neutralizer solution is mixed pH TOO LOW MIXING WATER 5 If pH is too hi...

Page 33: ...ese display screens every four seconds during recirculation Displayed time will only count down when solution temperature is equal to or greater than set point Display shows CYCLE 10 G 140 0 F RINSE 1 5 00 3 Printer records time and solution temperature in chamber sump at beginning and end of recirculation RINSE 1 10 21 55A 141 5 10 26 55A 140 2 4 3 10 Controller Driven pH Neutralization Option 1 ...

Page 34: ...splayed time will only count down when solution temperature is equal to or greater than set point CYCLE 10 G 137 4 F RINSE 2 FILL 2 00 2 Rinse 2 solution is recirculated through oscillating jet system for programmed amount of time If temperature is guaranteed actual sump temperature alternates with guaranteed set temper ature NOTE Control alternates between these display screens every four seconds...

Page 35: ...izer is injected to compensate pH TOO LOW INJECTING ACID NEUT 4 Water Acid neutralizer solution is mixed pH TOO LOW MIXING WATER 5 If pH is too high while injecting alkaline neutralizer is injected to compensate pH TOO HIGH INJECTING ALK NEUT 6 Water Alkaline neutralizer solution is mixed pH TOO HIGH MIXING WATER 7 Sump water is pumped to drain If temperature is guaranteed actual sump temperature ...

Page 36: ...eens every four seconds during recirculation Displayed time will only count down when solution temperature is equal to or greater than set point CYCLE 10 G 140 0 F FINAL RINSE 5 00 3 Printer records time and solution temperature in chamber sump at beginning and end of recirculation F RINSE 10 21 55A 141 5 10 26 55A 140 2 4 3 14 Controller Driven pH Neutralization Option 1 pH analyzer is initialize...

Page 37: ...is opened PLEASE OPEN DOOR AND REMOVE THE LOAD then printer records COMPLETE 10 39 35A MAX WASH TEMP 141 5F MAX RINSE TEMP 180 8F CYCLE TIME 0 23 15 READY TO UNLOAD 2 Cautiously open chamber door to vent remaining steam vapors Allow chamber to cool a few minutes before removing load Dis play screen returns to cycle menu CYCLE 9 CYCLE 10 CYCLE 11 CYCLE 12 __Indicates flashing position and printer r...

Page 38: ...nning of interrupted phase function i e fill recirculate drain Phase resets to beginning of interrupted function CYCLE 4 180 5 F RINSE 1 1 30 and printer records RINSE 1 2 55 22P 181 3 ALARM 2 55 00P STOP BUTTON PRESSED 4 5 Abort Cycle Operation 1 Press STOP RESET touch pad halt cycle in progress 2 Press STOP RESET touch pad a second time to abort cycle Display shows CYCLE 4 CYCLE ABORTED and prin...

Page 39: ... mode and drain washer sump 2 Position POWER OFF STANDBY switch to OFF STANDBY 3 Position building electrical disconnect switch circuit breaker to OFF and close building supply valves 4 Clean unit as described in SECTION 6 ROUTINE MAINTENANCE 5 Ensure building electrical disconnect switch is positioned to ON after completion of cleaning and minor maintenance proce dures NOTE Leaving disconnect swi...

Page 40: ... 4 7 Manual Control Mode User or service technician can manually control certain washer func tions by accessing Manual Control Mode Manual Control Mode is accessible from Operating Mode when washer is not in cycle Figure 4 3 Manual Control Mode Flow Chart ...

Page 41: ...ual filling of chamber sump DRAIN selection allows manual draining of chamber sump PUMP DRV selection allows manual operation of recirculation pump s and oscillating jet system DRIVE selection allows manual operation of carriage drive system while chamber door is open or closed 4 7 2 Fill To access Manual Fill function 1 At Manual Control Menu press SELECT CYCLE touch pad until FILL is flashing an...

Page 42: ...n display shows SUMP EMPTY 4 7 4 Pump DRV To operate recirculation pump s and oscillating jet system manually 1 From Manual Control Menu press SELECT CYCLE touch pad until PUMP DRV is flashing Display shows FILL DRAIN PUMP DRV DRIVE __Indicates flashing position 2 With PUMP DRV flashing press CYCLE START touch pad If sump is not full display shows FILLING SUMP PRESS STOP TO ABORT 3 Once sump is fu...

Page 43: ...g Display shows FILL DRAIN PUMP DRV DRIVE __Indicates flashing position 2 With DRIVE flashing press CYCLE START touch pad Display shows DRIVING PRESS STOP TO ABORT 3 Carriage will oscillate with doors open or closed NOTE Carriage will continue to oscillate until STOP RESET is pressed 4 Press STOP RESET touch pad when done Display returns to Manual Control Menu FILL DRAIN PUMP DRV DRIVE ...

Page 44: ...r scroll through alphabet and numbers 0 through 9 NOTE Alphabet includes characters for an underline _ and a space SAVE VALUES press to save changes made exit Change Values mode and return screen to cycle menu 5 2 Change Values Mode Change Values mode allows authorized operators to change both cycle values and general operating values In Change Values mode cycles may be altered and saved as custom...

Page 45: ... TIME 01 00 00 01 99 99 COMPLETE CYCLE ALARM TIME 01 00 SUMP HEATING ALARM 10 00 PH MONITORING LIMITS LOW 06 Ph 00 01 99 00 NOT APPLICABLE 00 01 45 00 01 14 Ph VALUES ADJUSTABLE BY THE ALKALINE NEUTRALIZER INJECT 00 05 HIGH 09 Ph OPERATOR IN AUTOMATIC MODE 00 02 99 99 01 14 Ph CTW COLD TAP WATER WAIT 00 45 PH MIXING TIME 00 45 HTW HOT TAP WATER 00 01 99 99 00 01 99 99 ACID NEUTRALIZER INJECT 00 10...

Page 46: ...lues mode Printer records CHANGE VALUE 8 44 51A and first Change Values screen appears CHANGE CYCLE NAME CYCLE 10 __Indicates flashing position NOTE In Change Values mode note the following 1 If Access Code feature is enabled and selected cycle is locked out Access Code sequence will appear after CHANGE VAL UES is pressed 2 Change Values mode may be exited at any time by pressing SAVE VALUES Contr...

Page 47: ...SOR arrows to select position and VALUE arrows to select desired number 0 9 Temperature set point is input as any number value to 1 10th of a degree between 70 and 185ºF 22 and 85ºC Phase time is input as minutes and seconds within a range of 0 49 minutes and 0 99 seconds 2 Press CHANGE VALUES touch pad Alkaline Wash Tempera ture Guarantee option screen appears GUAR ALK WASH TEMP NO __Indicates fl...

Page 48: ...vided with a time based alkaline detergent setting CYCLE 10 ALK INJ T MM SS To enter alkaline detergent injection time press CURSOR arrows to select position and VALUE arrows to select desired number 0 9 Injection time is input as minutes and seconds within a range of 0 99 5 Press CHANGE VALUES touch pad Display shows Time Based Alkaline Neutralization Option if option applies CYCLE 10 ALK NEUT T ...

Page 49: ...TEMP NO __Indicates flashing position Press VALUE arrows either up or down to toggle between YES and NO answer Selecting NO starts Wash phase time count down at beginning of phase Selecting YES guarantees that Wash phase time will count down only when solution temperature is equal to or greater than programmed set point NOTE With Temperature Guarantee feature enabled phase time will not count down...

Page 50: ...Option if option applies CYCLE 10 ACID NEUT T MM SS To enter acid neutralizer injection time press CURSOR arrows to select position and VALUE arrows to select desired number 0 9 Injection time is input as minutes and seconds within a range of 0 99 minutes and 0 99 seconds 6 Press CHANGE VALUES touch pad Display shows Acid Soak screen CYCLE 1 ACID SOAK T MM SS To enter acid soak time press CURSOR a...

Page 51: ...unt down at beginning of phase Selecting YES guarantees that Rinse 1 phase time will count down only when water temperature is equal to or greater than programmed set point NOTE With Temperature Guarantee feature enabled phase time will not count down unless set point is reached It is important that set point be an attainable value Guaranteed temperature is shown by a G before set point GSP instea...

Page 52: ...s minutes and seconds within a range of 0 49 minutes and 0 99 seconds Temperature is adjustable from 70 to 185ºF 22 to 85ºC 6 Press CHANGE VALUES touch pad Final Rinse Temperature Guarantee option screen appears only if final rinse is recircu lated GUAR F RINSE TEMP NO __Indicates flashing position Press VALUE arrow either up or down to toggle between YES and NO answer Selecting NO starts Final Ri...

Page 53: ...Print Cycle Values option screen appears PRINT CYCLE VALUES REV YES STOP NO NOTE Display is shown only if printer is enabled Press VALUE arrow either up or down to toggle between YES and NO answer Selecting YES generates a printout of cycle phase values once SAVE VALUES or CHANGE VALUES is pressed 10 At this point operator has option to either continue in Change Values mode or save values and exit...

Page 54: ...pad several times to advance through phase values screens until Change Operating Values option screen appears CHANGE MISCELLANEOUS VALUES NO __Indicates flashing position Press VALUE arrow either up or down to toggle between YES and NO answer Select YES to continue in Change Values mode NOTE If NO is selected pressing CHANGE VALUES or SAVE VALUES returns display screen to cycle menu 4 Press CHANGE...

Page 55: ...ith Access Code Enabled 1 When desired cycle name is flashing press CHANGE VALUES touch pad to access Change Values mode Printer records CHANGE VALUE3 51 17P and if selected cycle is locked out following screen appears DO YOU KNOW ACCESS CODE NO __Indicates flashing position Press VALUE arrows either up or down to toggle between YES and NO answer If NO is selected screen returns to cycle menu once...

Page 56: ...5 6 Review and Print Specific Cycle Program All cycle programs may be reviewed by accessing Cycle Review mode when a cycle is not in progress Cycle Review mode allows user to review and printout cycle phases and values programmed for specific cycle selected 1 Press CYCLE MENU touch pad until desired cycle menu appears on screen CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 __Indicates flashing position 2 Press ...

Page 57: ...Review mode press CYCLE MENU touch pad Control will exit mode and return display screen to selected cycle menu 7 To by pass printout option press STOP RESET touch pad Con trol exits Cycle Review mode and display screen returns to selected cycle menu CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 __Indicates flashing position 5 7 Extend Cycle Phase Time Cycle phase times may be temporarily extended by pressing EX...

Page 58: ...ad is pressed programmed time set point is added to phase time remaining CYCLE 6 182 4 F RINSE 1 2 00 Printer records RINSE 1 4 09 49P 182 6 4 14 49P 182 5 RINSE 2 4 16 54P 182 7 RINSE 2 PHASE EXT 4 19 15P 182 4 F RINSE 4 21 25P 182 6 NOTE Filling and draining functions are not effected by extend phase feature If EXTEND CYCLE touch pad is pressed during these functions cycle continues as programme...

Page 59: ...in Change Values mode prior to starting cycle 3 Press REVIEW CYCLE touch pad until print message appears on screen PRINT CYCLE VALUES REVIEW YES STOP NO NOTE To run cycle with extended phase times cycle must be started while in Cycle Review mode To remain in Cycle Review mode operator must answer YES to print message by pressing REVIEW CYCLE touch pad If operator answers NO by pressing Stop Reset ...

Page 60: ...eration By passed phases apply only to immediate cycle in progress 1 To by pass a phase press BY PASS PHASE touch pad while actual phase process i e recirculating exhausting is in operation CYCLE 8 181 3 F PREWASH 1 00 2 Control aborts phase process in operation and automatically continues with next programmed phase CYCLE 8 154 6 F PREWASH DRAIN 1 00 Printer records PHASE TIME F PRE WASH 2 44 08P ...

Page 61: ...observed when operating this Cage and Bottle Washer can be found in SECTION 1 Do not operate equipment until you have become familiar with this information WARNING PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Regularly scheduled pre ventive maintenance in addition to faithful perfor mance of minor mainte nance described in this manual is required for safe and reliable operation of this equipment...

Page 62: ... CONTROL 2 1 Inspect printer for proper operation 6 x yr 2 2 inspect touch panel s for proper operation Check all touch pads 6 x yr 2 3 Verify proper date and time are displayed if not reset 6 x yr 2 4 Verify paper takeup is working properly 6 x yr 2 5 Check printout for darkness missing dots etc 3 x yr 3 0 DOOR ASSEMBLIES 3 1 Observe door s for ease of operation 12 x yr 3 2 Inspect condition for ...

Page 63: ...for proper pump rotation 12 x yr 9 3 Verify for noise and vibration 12 x yr 9 4 grease pump motor bearings where applicable 2 x yr 10 0 SELF CLEANNING SCREEN 10 1 Inspect self cleaning screen Disassemble and remove debris from screen as necessary 12 x yr 11 0 MICROCOMPUTER CONTROL SYSTEM 11 1 Calibrate temperature set points 4 x yr 11 2 Replace battery backed RAM chip as required A R 11 3 Replace ...

Page 64: ...during inspection 12 x yr Table 6 1 Preventive Maintenance Guide Cont d Recommended frequency of inspection is monthly Usage and utility conditions may require more or less inspections Tasks are defined on a yearly basis Frequency WARNING ELECTRIC SHOCK HAZARD Always set building electrical supply disconnect switch and console master power switch to OFF before performing any preventive maintenance...

Page 65: ...ment looking new 1 Using a damp cloth or sponge apply cleaner in a back and forth motion in the same direction as surface grain 2 Thoroughly wipe off cleaner 3 Polish surface with a clean dry and lint free cloth WARNING ELECTRIC SHOCK HAZARD Always set building electrical supply disconnect switch and console master power switch to OFF before performing any preventive maintenance functions within c...

Page 66: ...3 Clean Spray Jets and Header 1 During unit operation inspect each nozzle to detect debris 2 Insert a wire smaller diameter than jet orifice into jet nozzles and push debris through nozzles into header NOTE Jet nozzles are factory aligned to provide maximum washing efficiency Do not move spray jets when cleaning 3 Remove flush plugs from bottom of spray headers see Figure 6 2 4 Manually fill sump ...

Page 67: ...ng and replace gasket Reposition plate over gasket and evenly tighten quick disconnect clamp NOTE Gasket should last for several inspection procedures When necessary order replacement gasket P764324 398 from STERIS 7 Re energize washer utilities 1 Teflon is a registred trademark of DuPont WARNING ELECTRIC SHOCK HAZARD Always set building electrical supply disconnect switch and console master power...

Page 68: ... Quarterly Maintenance 6 5 1 Clean Building Supply Line Strainers 1 Set POWER OFF STANDBY switch to OFF STANDBY Lock disconnect switch in OFF position and close building supply valves 2 Remove hex caps from each strainer body 3 Pull out strainer screen from body 4 Using a wire brush or steel wool scrape all rust and residue from strainer screen and body Ensure all perforations are clear by poking ...

Page 69: ...ock 10 Replace pump cover and fasten with screws previously removed 11 Connect supply and injection hoses to ends of squeeze tube and attach clamps 12 Re energize washer utilities WARNING ELECTRIC SHOCK HAZARD Always set building electrical supply disconnect switch and console master power switch to OFF before performing any preventive maintenance functions within compartments Electrical shock can...

Page 70: ...valves 2 Pull out strainer screen from body 3 Using a wire brush or steel wool scrape all rust and residue from strainer screen and body Ensure all perforations are clear by poking open with a wire Replace screen if damaged or cor roded 4 Verify no dirt or other particles remain in strainer body Insert screen into strainer body 5 Using pipe joint sealing compound replace and tighten hex cap 6 Veri...

Page 71: ...rature gauge reads desired temperature NOTE Recommended fill water temperature is 180 to 190 F 82 to 88 C 6 If gauge does not reach desired temperature after steam throt tling valve is fully open slowly close building hot water supply throttling valve until desired temperature is reached WARNING PERSONAL INJURY AND OR EQUIPMENT DAMAGE HAZARD Only STERIS or STERIS trained service per sonnel should ...

Page 72: ...rforming any preventive maintenance functions within the compartments Electrical shock can cause serious injury WARNING CHEMICAL BURN HAZARD Washer detergents are caustic and can cause adverse effects to exposed tissues Do not get in eyes on skin or attempt to swallow Read and follow pre cautions and instructions on detergent label and in Mate rial Safety Data Sheet MSDS prior to handling detergen...

Page 73: ... 30 cm of paper in an upward motion to protect print head and feed this paper through opening in platen 11 Insert tab of new paper roll into slot of take up spindle and rotate spindle to secure paper in slot 12 Raise platen back up into position and snap in place under catch 13 Insert tab of new paper roll into slot of take up spindle and rotate spindle in direction shown to secure paper in slot 1...

Page 74: ...records should be maintained in files of engineering or maintenance depart ments Thermal paper begins to develop color at about 158 F 70 C how ever under humid conditions it might begin to develop at an accel erated rate If stored for 24 hours at 140 F 60 C paper will show some signs of development It will also show signs of development if stored for 24 hours at 113 F 45 C and a relative humidity ...

Page 75: ...ou have become familiar with this information WARNING PERSONAL INJURY AND OR EQUIP MENT DAMAGE HAZARD Only STERIS or STERIS trained service technicians should make repairs and adjustments to this equip ment Maintenance done by inexperienced unqualified personnel or installation of unauthorized parts could cause personal injury invali date warranty or result in costly damage Contact STERIS regardin...

Page 76: ...losed Open building and washer supply valves 3 Faulty door safety switch Replace safety switch 4 Faulty touch pad Replace 4 Too much water entering chamber Water overflowing from drip gutter 1 Water level float ball malfunctions Verify operation of float ball Clean or replace as necessary 2 Fill solenoid valve remains open Repair or replace valve as nec essary 5 Water leaks from washer 1 Chamber d...

Page 77: ...pump RTD located in suction pick up pipe is leaking air Verify for leaks and improper installation Seal leaks or correct installation as necessary 9 Header drive system not oper ating properly Spray header jammed Verify chamber for obstruction 10 Washer operation stops during cycle 1 Loose connection in control wiring Inspect all control wiring con nections and tighten if necessary 2 Electrical co...

Page 78: ...ving the paper in both lin ear and circular motions 15 Machine will not start 1 Power Off Turn on power 3 phase and 110 volt on panel 2 Hot water supply off Turn hot water supply on 3 Door switch failure Make sure door s are closed completely 4 Faulty level sensing Clean warrick probes in sump 5 Blown fuse Replace with proper size 16 Pump pressure too low 1 Faulty level sensing Clean water level p...

Page 79: ...nd deactivated to try and free up 3 Leaking steam unions Tighten unions 4 Leaking steam coil Remove and test 21 Sump overfilling 1 Faulty level sensing Clean water level probes in sump 2 Asco malfunction Test for energizing rebuild if necessary 22 Sump not filling 1 Hot water supply off Turn hot water supply on 2 Faulty level sensing Clean warrick probes in sump 3 Asco malfunction Test for energiz...

Page 80: ...anual switches off before starting machine 27 Machine not cleaning properly NOTE Drain only timer on computerized units 1 Temperature in excess of 195 F 91 C Lower set point tempera ture 2 Self cleaning screen blocked Remove clean and reinstall prop erly 3 Plugged Jamesbury drain valve Undo union exiting self cleaning screen clear obstruction and reconnect 4 Plugged spray jets Poke debris into jet...

Page 81: ... CYCLE START touch pad to resume cycle operation 2 If condition recurs call STERIS 3 Screen displays UNLOAD DOOR OPEN WHEN PROCESSING and printer prints ALARM HH SS MM UNLOAD DOOR OPEN WHILE PROCESSING 1 Unload side door open Close and latch door Press CYCLE START touch pad to resume cycle operation 2 If condition recurs call STERIS 4 Screen displays SUMP TOO LONG IN FILL and printer prints ALARM ...

Page 82: ...ure set point 3 Poor electrical connection between sump RTD sensor and control Inspect connections and tighten if necessary 4 Low dynamic steam pressure Provide steam at pressure speci fied on equipment drawing 5 Faulty RTD sensor in chamber sump Clean as necessary 6 Call STERIS 9 Screen displays UNKNOWN FAILURE DETECTED and printer prints ALARM HH SS MM UNKNOWN FAILURE DETECTED Call STERIS 10 Scr...

Page 83: ... Call STERIS 14 Screen displays DETERGENT CONTAINER EMPTY and printer prints ALARM HH SS MM DETERGENT CONTAINER EMPTY A chemical container is empty proceed as follows 1 No alkaline detergent in container Verify and replace detergent 2 No acid detergent in container Verify and replace detergent 3 No acid neutralizer in container Verify and replace detergent con tainer as necessary 4 No alkaline neu...

Page 84: ...ldown water level not reached and water temperature is over cooldown setpoint Call STERIS 16 Screen Displays SUMP OVERFLOW and printer prints SUMP OVERFLOW Cooldown overflow water level is reached outside cooldown drain ing phase Call STERIS Table 7 2 Operator Troubleshooting Chart Alarm and or Printout Cont d PROBLEM POSSIBLE CAUSE AND CORRECTION ...

Page 85: ...ound in SECTION 1 Do not operate equipment until you have become familiar with this information Table 8 1 Replacement Parts DESCRIPTION PART NUMBER QTY Common Parts O RING Self Cleaning Screen P117905 503 3 FUSE 5A 250V P117901 328 1 FUSE 0 5A 250V P117940 574 1 FUSE 3A 250V P117909 744 1 FUSE 8A 250V P117909 473 1 FUSE 30A 600V P117033 732 3 RELAY RT424615 P117914 766 1 SWITCH Water Level Madison...

Page 86: ...55 189 1 STEAM TRAP 3 4 TD52 P117950 360 1 Electric Heated THERMODISC M 210F P117904 036 1 FUSE 45A 600V P117914 881 3 ELECTRICAL ELEMENTS 480V 10Kw P117001 111 3 Heat Exchanger KIT Repair 304 392 for Steam Valve 1 Brass 117950 999 822025 P117951 000 1 COIL 23881232 for Water Valve 1 Brass 117956 360 903 823 P117955 189 1 STEAM TRAP 3 4 TD52 P117950 360 1 Drain Discharge Cool Down KIT Repair 302 2...

Page 87: ...OIL 23821232 for Water Valve 1 Brass 117956 359 SC8210G2 P117955 186 1 Vertical Rise Doors GASKET Door Bottom P117941 805 1 GASKET Door Top P117941 810 1 SWITCH Door 3SE2120 1E P117915 116 1 pH Neutralization and Detergent Monitoring System pH Probe P117909 559 1 CONDUCTIVITY PROBE P117909 559 1 Table 8 1 Replacement Parts Cont d DESCRIPTION PART NUMBER QTY ...

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