Sony BKFV-100 Maintenance Manual Download Page 134

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8-2

FVS-1000 MMP1

8-2

Servo Block

SV-191

Board

SV-192

Board

SV-186

Board

CN-1622

Board

CN1

CN2

CN12

CN11

CN10

CN9

CN8

CN7

CN6

CN5

CN4

CN3

CN-1623

Board

CN1

CN2

CN12

CN11

CN10

CN9

CN8

CN7

CN6

CN5

CN4

CN3

CN13

CN14

CN-1745

Board

CN1

CN2

CN8

CN7

CN6

CN5

CN4

CN3

CN-1747

Board

CN6

CN5

CN4

CN3

CN2

CN1

CN-1748

Board

CN6

CN5

CN4

CN3

CN2

CN1

CN8

CN7

CN-1746

Board

CN1

CN14

CN16

CN18

CN20

CN22

CN2

CN12

CN11

CN10

CN9

CN8

CN7

CN6

CN5

CN4

CN3

CN13

CN15

CN17

CN19

CN21

CN23

CN24

SW-13

SE-501

CN1

SE-449

SE-448

CN1

SW-16

CN1

SW-989

CN1

SE-445

CN1

SE-446

CN1

SE-446

CN1

SE-446

CN1

SE-446

CN1

SE-515

CN1

CN3

CN2

SE-514

SE-446

CN1

SE-446

CN1

CN-1815

CN3

CN1

CN4

CN2

SE-516

SE-517

A/B SW

T SIDE SENSOR

S SIDE SENSOR

GATE PERIPHERAL

CAMERA SENSOR

T SIDE AB WINDING

T SIDE TENTION REGULATOR

T SIDE PT

LOADING SWITCH

M15 (TPAD MOTOR)

M13 (TPT MOTOR)

M11 (T TENTION REGULATOR

MOTOR)

S2 (T REEL BRAKE)

M20 (GATE MOTOR)

M14 (SPAD MOTOR)

M12 (SPT MOTOR)

S1 (S REEL BRAKE)

M10 (S TENSION REGULATOR

MOTOR)

S SIDE MOTOR

T SIDE MOTOR

S SIDE AB WINDING

S SIDE TENSION REGULATOR

S SIDE PT

CWX

CCWX

ORGX

CWY

CCWY

ORGY

CAM

IN/OUT

CCWZ

ORGZ

CWS

CCWS

ORGS

LENS

EMERGENCY

LENS

EMERGENCY

LED

M3 (X MOTOR)

M6 (Y MOTOR)

M5 (Z MOTOR)

M4 (S MOTOR)

12V

T SIDE PAD

S SIDE PAD

35mmGATE

16mmGATE

35/16mm DISCRIMINATION SW

GATE POSITION SENSOR

H SIDE GLASS

SENSOR

MIRROR SENSOR

V SIDE GLASS SENSOR

SERVO PACK

CN-1749

CN1

CN2

POTENTIOMETER

CN-1749

CN1

CN2

POTENTIOMETER

SERVO PACK SC

SE-520

Board

CN100

CN102

CN103

CN108

CN107

CN106

CN105

CN104

CN800

CN700

CN600

CN500

CN400

CN300

SERVO PACK TR

SERVO PACK SR

SERVO PACK TI

SERVO PACK SI

SERVO PACK TC

CN1

+/-12V

CN2

+5V

CN7

+/-12V

CN8

+5V

CN100

3M/40pin

CN600

CN5

+/-12V

CN4

+5V

CN604

+/-12V

CN100

+5V

CN603

24V

CN6

24V

S5 (ELECTROMAGNETIC VALVE)

T SENS

SERVO PCK SENS

T POT METER

CAM SENS

STATE SENS

S SENS

S POT METER

OPS DATA

5V POWER 191

12V POWER 191

24V POWER 191

ELECT VALVE

5V POWER 186

12V POWER 186

T PAD PT MOT

T TENR BRK MOT

192 2 GATE

CAM MOT

POWER

S PAD PT

MOT

S TENR

BRK MOT

OPS MOT

OPS GATE T

OPS GATE S

CN12

CN11

CN13

CN14

CN15

CN16

SREEL AB SW

SPT OPN/CLS

SPAD OPN/CLS

S TENR OPN/CLS

LENS EMGCY LED

LENS EMGCY PT

TREEL AB SW

TPT OPN/CLS

TPAD

OPN/CLS

LOAD SW

T TENR OPN/CLS

GATE OPN/CLS

GATE TYPE

SW 13

CAM SENS CWX

CAM SENS CCWX

CAM SENS ORGX

CAM SENS CWY

CAM SENS CCWY

CAM SENS ORGY

CAM IN/OUT

CAM SENS CCWZ

CAM SENS ORGZ

CAM SENS CWS

CAM SENS CCWS

CAM SENS ORGS

CAM MOT X

CAM MOT Y

CAM MOT Z

CAM MOT S

CAM MOT 12VX

CAM MOT 12VS

S PAD MOT

SPT MOT

S TENR MOT

S REEL BRK

T PAD MOT

S PT MOT

T TENR MOT

T REEL MOT

GATE MOT

S POT

T POT

OPS GLASS SENS1

OPS GLASS SENS2

SV 2 RM

CN104

SPAD TYPE SW

SPAD TYPE

TPAD TYPE SW

TPAD TYPE

(24V POWER SUPPLY)

(+12V POWER

SUPPLY)

(-12V POWER SUPPLY)

(+5V POWER SUPPLY)

CN3

24V

CN2

12V

CN9

-12V

CN1

24V 4 SV

+12V 4 SV

-12V 4 SV

5V 4 SV

CN11

CN12

CN13

CN14

CN15

CN16

12V RV

CN20

DC MOT

CN308

CN300

CN301

CN303

CN302

CN403

CN304

CN307

CN306

CN305

CN404

CN605

CN10

M18

M19

M16

M17

CAM X MOT

CAM Y MOT

CAM Z MOT

CAM S MOT

ES-30 Board

12V

DD-33 Board

RM-174

Board

CN-1835

Board

MB-777

Board

LC-35

Board

CN-1870 Board

MB-815 Board

12V

F23

F22

F21

F20

F19

F18

F17

F16

F15

F14

F10

F13

F12

F11

CN-1766 Board

CCD Block

M22

M21

F25

F24

12V

MY-98 Board

12V

P1(12V POWER

SUPPLY)

(5V POWER SUPPLY)

P2(5V POWER

SUPPLY)

(LAMP POWERSUPPRY)

LAMP

PELTIER

12V

INTER LOCK SW

IS1

IS2

IS3

CN7

CN8

CN5

CN6

CN2

CN1

SE-535

CN1

SE-535

CN1

SLED_CN

TLED_CN

Summary of Contents for BKFV-100

Page 1: ...ANCE MANUAL Part 1 1st Edition BKFV 100 MULTI RESOLUTION FILM SCANNER FVS 1000 System FVS T1000 TELECINE PROCESSOR FVS P1000 MULTI RESOLUTION TELECINE TELECINE HDTV PROCESSING BOARDS TELECINE SDTV PROCESSING BOARDS BKFV 200 ...

Page 2: ...u vermeiden sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden die eine spezielle Befähigung dazu besitzen AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l entretien Afin de réduire les risques de décharge électrique d incendie ou de blessure n effectuer...

Page 3: ...batterij op het moment dat u het apparaat bij einde levensduur afdankt Gooi de batterij niet weg maar lever hem in als KCA Bij dit produkt zijn batterijen geleverd Wanneer deze leeg zijn moet u ze niet weggooien maar inleveren als KCA Für Kunden in Deutschland Entsorgungshinweis Bitte werfen Sie nur entladene Batterien in die Sammelboxen beim Handel oder den Kommunen Entladen sind Batterien in der...

Page 4: ......

Page 5: ...ed Accessories 2 1 2 3 Location of Main Parts 2 1 2 3 1 Location of Main Blocks 2 1 2 3 2 Location of Boards 2 2 2 3 3 Location of Main Mechanical Parts 2 9 2 3 4 Location of Sensors 2 10 2 4 Film Threading 2 13 2 5 Connecting Connector Cable 2 14 2 6 Input and Output Signals of Connectors 2 15 2 7 Removing Installing the Cabinet and FTP Panel 2 19 2 7 1 Removing Installing the Side Panel and Top ...

Page 6: ...2 11 13 SV 191 Board 2 54 2 11 14 SY 256 Board 2 55 2 11 15 TX 67 Board 2 57 2 11 16 VE 42 Board 2 58 3 Periodic Check and Maintenance 3 1 Periodic Inspection List 3 1 3 2 Cleaning the Running System 3 2 3 2 1 Cleaning the Gate Base 35 assembly 3 3 3 2 2 Cleaning the Retainer 35 Assembly 3 4 3 2 3 Cleaning the Guide Roller 3 5 3 2 4 Cleaning the PT Roller 3 6 3 3 Cleaning the Optical System 3 7 3 ...

Page 7: ...Replacing the Guide Roller Assembly 4 11 4 8 Replacing the Guide Plate Assembly 4 12 4 9 Replacing the T Plate Assembly 4 13 4 10 Replacing the Processor Assembly 4 14 4 11 Replacing the Power Supply for Processor 4 16 5 Test Mode Will be available as a supplement 6 Electrical Alignment Will be available as a supplement 7 Spare Parts 7 1 Notes on Repair Parts 7 1 7 2 Exploded Views 7 2 7 3 Electri...

Page 8: ......

Page 9: ...DTV Processing Boards BKFV 100 Telecine SDTV Processing Boards BKFV 200 Contents The following is a summary of all the section for understanding the contents of this manual Section 1 Installation This section describes general and installation Section 2 Service Overview This section describes the principal parts and boards locations Section 3 Periodic Check and Maintenance This section describes t...

Page 10: ...nformation that premise the service based on parts replacement diagnostics parts replacement electrical alignment If this manual is required please contact your local Sony Sales Office Service Center Maintenance Manual Part 2 Volume 2 available on request Part No 9 967 823 01 This manual describes the information that premise the service based on parts replacement except board replacement parts re...

Page 11: ...rocessor boards 1 2 Unpacking and Supplied Accessories Unpack carefully according to the procedure on the side of the pack The FVS T1000 is equipped with the casters so it is easy to move FVS T1000 Supplied accessaries Description Amount Operation manual x 1 Maintenance manual part1 x 1 Knob for spool x 2 Control panel Control panel assembly x 1 Rack angle x 2 Screw B5 x 10 x 4 Screw PSW4 x 10 x 4...

Page 12: ...s a danger of death or severe injury with it tumbled Operating temperature 10 dC to 35 dC Recommended temperature range 20 dC to 25 dC Operating humidity 20 to 90 no dew condensation Evenness of floor 5 mm or less Height of ceiling 500 mm or more from the top of the system Strength of floor 12 kN m2 1200 kgf m2 or more 6 kN point 600 kgf point or more n The pressure per 1 point is the sum of the p...

Page 13: ...lation space taking ventilation and servicing into consideration Leave a space where a person can pass at the left or right side of the FV S 1000 and a space of 500 mm or more at the top of the FVS 1000 1 4 Dimensions and Weight 1 5 Installation Space 780 1173 Unit mm 1798 1200 800 700 800 700 700 500 mm or more Leave a space where a person can pass at either of Unit mm Ceiling ...

Page 14: ...he high pressure air check the pressure flux and quality of the air then satisfy the above specifications using a regulator or filter and then connect When there is no pipe arrangement to supply the stable air it is recommended to use the oil free compressor equipped with a tank n If the air of which the pressure is more than the above specified value is supplied directly there is a danger of dama...

Page 15: ...iving system Screws When installing the FVS 1000 be careful not to forget tightening the screws Put away the unnecessary screws and do not leave the screws incompletely tightened If the parts or screws fall during the operation there is a possibility of causing some trouble or mis operation Screws must be tightened with the following tightening torque Hexagonal screws with hole M3 1 0 N m 10 kgf c...

Page 16: ...ll 2 Installation 3 Confirmation of the voltage selector 4 Connection of the power supply code 5 Installation of the air blow assembly 6 Removing the screws used during transportation 7 Prevention of falling down 8 Installation of the control panel 9 Installation of the OPS assembly 10 Installation of the FVS P1000 and BKFV 100 200 11 Turning on the power 12 Installation of the lens 13 Confirmatio...

Page 17: ...oof pads then adjust the four adjuster foots on the four corners at the bottom of the FVS 1000 using the screw driver so that the height between the caster and the vibration proof pads can be 3 mm 3 Adjust the adjuster foots so that the FVS 1000 can be installed horizontally in the direction of X and Y shown in the following figure 4 Confirm that the two levels show horizontal 5 Confirm that the t...

Page 18: ...orate a readily accessible disconnect device in the fixed wiring so that the user can turn off the power in case a fault should occur This work may be required by laws of each country Follow laws of each country Specified power supply code 600 V VCT cable 3 cores Select from the following three codes according to the power consumption Size cross section area 5 5 mm2 36 A or less 8 0 mm2 44 A or le...

Page 19: ...fety ground If the safety ground is not connected there is a danger of an electrical shock 1 Remove nine screws then remove the rear panel 2 Remove the two screws and flap subpanel 3 Prop the subpanel with rod 4 Loosen the two screws then remove the power supply cover in the direction of arrow B4 x 8 Rear panel B4 x 8 ...

Page 20: ...Pull out the power supply code through the notch of the rear panel 5 Installation of the air blow assembly 1 Loosen the four screws of the rear panel 2 Hang the air blow assembly on the four screws loosened in procedure 1 with passing the screws through the holes on the four corners of the air blow assembly 3 Remove the four screws then remove the air filter cover from the air blow assembly Air fi...

Page 21: ...r panel with the two screws B3 x 6 n Put the harness inside as much as possible 7 Insert the tube ø8 to the elbow one touch joint of the air blow assembly n Insert the tube completely then confirm that it does not come out by pulling slightly 8 Insert the connecting elbow to the bulkhead union n Insert the connecting elbow completely then confirm that it does not come out by pulling slightly Conne...

Page 22: ...ped Do not supply the outside air before completing the installation 10 Insert the drain assembly to the drain one touch joint of the air blow assembly w Be sure to connect the tube with the drain If no tube is connected there is a case that the liquid is scattered then enters eyes or stains clothes When the liquid enters eyes clean the eyes in the clean water immediately then consult a physician ...

Page 23: ... the regulator knob so that the indicator of the manometer may point to the following value Specification 0 1 Mpa 1 kgf cm2 4 Release the red button of the electromagnetic valve Push the regulator knob to be locked 5 Stop supplying the outside air 12 Install the air filter cover removed in procedure 3 n Be careful not to insert the harness between the air blow assembly and the air filter cover Ele...

Page 24: ...e FVS 1000 from falling down by an earthquake etc it is recommended to fix the FVS 1000 w To prevent the FVS 1000 from falling down or moving be sure to fix the FVS 1000 to the ceiling which has the enough strength using a chain etc Fixing to the ceiling or pillar using eyebolt On the top of the FVS 1000 there are four eyebolts M12 Connect the eyebolts and the pillar or ceiling which has enough st...

Page 25: ...Place the control panel on the hinges and fix with the four screws B5 x 10 provided Move the hinges in the arrow direction and attach them 5 Connect the connector and the pin jack at the rear side of the control panel then fix the harnesses with the harness band Lock screw Hinge Lock screw Hinge B5 x 8 B5 x 8 B5 x 8 PSW4 x 10 PSW4 x 10 PSW4 x 10 PSW4 x 10 B5 x 8 Control panel Rack angle Rack angle...

Page 26: ...ugh the holes on the OPS assembly then fix it with the supplied four screws M3 x 6 3 Connect the connector of the base plate with CN1 on the SE 515 board 4 Adjust the hole at the rear of the OPS cover to the OPS support push in the OPS support completely and install to the base plate Control panel CN1 PSW3 x 6 PSW3 x 6 OPS cover OPS assembly OPS support OPS support SE 515 board Connector Reference...

Page 27: ...d BKFV 100 200 Front side 1 Open the lower front door of the FVS 1000 2 Pull out the flat cable and the coaxial cable fixed to the front cover 3 Loosen four screws then remove the front cover Clip plate Screw Screw Screw Front cover Screw Door PSW3 x 6 Handle Flat cable Coaxial cable ...

Page 28: ...les provided with the unit using the two screws respectively RK5 x 12 9 Push in the processor assembly completely n Firmly push in the two power connectors of the processor assembly to the connectors of the unit until they connect 10 Connect the connector CN3 rear of the processor assembly from the rear of the unit 11 Secure the processor assembly with the four screws and trapezoid washer 1 10 Ins...

Page 29: ...axial cables with the CN402 702 and 120 connectors on the ADC 36 board 15 Install the front cover then tighten four screws n Pull out the flat cable and the coaxial cables connected with the processor boards through the notch of the front panel then fix with the clip plate and two screws PSW3 x 6 Rear side 1 Remove the two screws then remove the cover Cover Screw Screw PSW3 x 6 CN402 CN702 CN102 C...

Page 30: ...r the other If one screw is tightened completely first there is a possibility of damaging the connector or screw 11 Turning on the power 1 Turn on the power of the external switchboard 2 Open the lower front door of the FVS 1000 then turn on the breaker and the power switch Reference Once the power is turned on unless the power switch is turned off ON OFF of the power is possible by only switching...

Page 31: ...cked 3 Connect the cable of 35 mm conversion lens with the connector of the master zoom lens 2 Remove the screw a B3 x 6 then loosen the screw b B3 x 6 and then open the cover on the rear door of the FVS 1000 in the direction of arrow 3 Push the LENS EXCHANGE button 4 Confirm that the lamp changes from flashing to lighting then open the rear door 35 mm conversion lens Protection cap Pin Cable Conn...

Page 32: ...7 Install the lens of which the protection cap is removed to the CCD unit then turn the mount lever in the direction of arrow as shown in the following figure to fix 8 Connect the lens control cable with the connector of the camera shifter Lock Camera shifter Lock Lens mount lever Protection cap CCD unit Lens Lens control cable Lens mount lever Reference pin Connector Lens control cable Camera shi...

Page 33: ...4 25 1125 525 625 1 001 24 25 30 FILE RATE REFERENCE FILE TYPE 60 60 HD1 HD2 48 48 50 50 525 525 SD1 SD2 60 60 625 625 50 50 48 48 OUTPUT DESTINATION HOUR MIN SEC FRAME SYSTEM ERROR ALARM WARNING RESET PRESET SELECT REW REV STOP PLAY FF STEP REV STANDBY SEARCH MARK IN MENU HOME CMD1 CMD2 STEP FWD VARI LOCKED PLAY field MODE 4 3 2 1 FUNCTION EXECUTE SOURCE MEMORY MODE MODE KEY INHIBIT ON OFF MASTER...

Page 34: ......

Page 35: ...rew B x 10 x 4 Screw PSW4 x 10 x 4 Lens 35 mm conversion lens x 1 Master zoom lens x 1 OPS mirror OPS assembly x 1 Screw PSW3 x 6 x 4 Air blow assembly Air blow assembly x 1 Connecting elbow assembly x 1 Coupler x 1 Draining tube ø4 assembly x 1 Processor Handle x 2 Screw RK5 x 14 x 4 Vibration proof pad x 6 Packaged into FVS P1000 Description Amount Extension board EX 632 x 1 Extension board EX 6...

Page 36: ...2 2 FVS 1000 MMP1 2 3 Location of Main Parts 2 3 2 Location of Boards FVS T1000 Front panel Front side 8 9 5 4 1 8 9 0 6 2 3 7 ...

Page 37: ...E 137 board LE 186 board Base plate assembly CN 1622 board 1 CN 1623 board SE 448 board SE 449 board 5 CN 1815 board SW 16 board 6 SE 446 board 8 SE 445 board Tension regurator S assembly CN 1747 board 7 CN 1749 board 2 SE 446 board 4 Tension regurator T assembly CN 1748 board CN 1749 board SE 446 board PT assembly SE 446 board 9 OPS assembly SE 514 board SE 515 board Gate base 35 assembly SE 516 ...

Page 38: ...2 4 FVS 1000 MMP1 2 3 Location of Main Parts FVS T1000 Rear panel 1 1 1 1 1 7 6 8 9 1 1 1 5 4 2 3 Rear side ...

Page 39: ...VS 1000 MMP1 2 3 Location of Main Parts Name of board Number RM 174 board 5 CN 1763 board 1 CN 1835 board 3 DD 33 board SV 186 board 6 SV 191 board 7 SV 192 board 8 SE 520 board 2 VS 60 board 9 ES 30 board 4 ...

Page 40: ...1 board 1 CN 1746 board 2 SW 13 board Camera board assembly PS 419 board MB 815 board PR 239 board IF 693 board SH 70 board 8 VA 158A board 9 MX 59 board Name of board Number CCD block assembly DU 1 board PA 173 board DR 376 board 4 NR 66 board RP 108 board 6 TG 209 board 5 CN 1674 board 3 Right side Rear side 7 1 1 1 1 1 1 1 4 3 5 6 90 8 2 1 1 1 1 ...

Page 41: ...35 board 2 CN 1833 board 3 SE 519 board 4 PD 91 board 5 CN 1849 board 6 Control panel assembly Name of board Number CN 1610 board 1 CN 1612 board 2 CN 1611 board 3 CN 1871 board 4 CN 1626 board 5 PTC 69 board 6 KY 423 board 7 CP 322 board 8 Right side 5 4 1 6 2 3 1 1 1 4 1 2 7 6 8 3 5 Rear side Right side ...

Page 42: ... TX 67 SY 256 4 RX 45 CN 1600 5 CN 1600 EN 137 6 VE 42 7 OPM 28 CC 78 8 IPM 85 CN 1600 9 TG 196 MY 89 CN 1600 DSP 81 ADC 36 CN 1600 DCP 20 DSP 81 FVS T1000 MB 777 CN 1870 FVS T1000 OPTION BOARD OPTION BOARD 1 2 3 4 5 6 7 8 9 DCP 20 Top view Location of processor boards 2 3 Location of Main Parts FVS P1000 processor ...

Page 43: ...ide roller 3 F guide roller SC Guide roller 5 S film stopper Guide roller 4 S side continuous sprocket S side intermittent sprocket Gate base OPS Number Name of part Lamp house T side intermittent sprocket T side continuous sprocket Guide roller 7 T side film stopper Guide roller 6 F guide roller TC Guide roller 8 T side PT roller Guide roller 9 T side PAD roller T side tension regulator Guide rol...

Page 44: ...2 10 FVS 1000 MMP1 2 3 4 Location of Sensors 2 3 Location of Main Parts Front side 4 5 6 8 8 9 7 0 3 2 1 ...

Page 45: ...ts load and unload position of the S side PT roller 9 A side PAD TYPE SW This switch discriminates between 16 mm and 35 mm of the S side PAD roller and detects whether the S side PAD roller is installed or not Electrostatic sensor This sensor detects the film perforations position Gate TYPE SW This switch discriminates between 16 mm and 35 mm of the gate and detects whether the gate is installed o...

Page 46: ...T roller T side PAD TYPE SW This switch discriminates between 16 mm and 35 mm of the T side PAD roller and detects whether the S side PAD roller is installed or not Integral ball discrimination sensor This sensor discriminates among 16 mm 35 mm and 8P of the integral ball Lamp SW Emergency switch to turn off the lamp STANDBY SW Switch for STANDBY SV RESET SW Switch for servo reset Breaker Switch t...

Page 47: ...g If opened film running will stop instantaneously For the FVS 1000 as the file is run by gearing the perforations of the film with the teeth of the sprock et if the film has been spliced be sure to open a perforation which suits the standard of the film If there is not perforation the film may be cut during running Be sure to perform STANDBY ON or STANDBY OFF operations at the start or end of fil...

Page 48: ... pin Female RS 232C D sub 9 pin Female HD IN IN BNC 75 Z Male 1 MONITOR OUT BNC 75 Z Male HD OUT 1 2 3 BNC 75 Z Male 1 MONITOR SUPER 1 2 3 BNC 75 Z Male TC SQ SD IN LINK A B C BNC 75 Z Male 2 SD OUT LINK A B C BNC 75 Z Male 2 D1 SDI 1 D1 SDI 2 SUPER MONITOR 1 MONITOR 2 SUPER TC BNC 75 Z Male SQ REMOTE 1 2 3 9 pin remote control cable AUX 1 2 3 4 6 RCC 5G PANEL 8 pin Male 1 790 581 11 MONI OUT RCA ...

Page 49: ... HD IN HD OUT LINK A LINK B LINK A MONITOR SUPER SQ TC 1 2 3 LINK B 1 IN IN MONITOR OUT MONITOR OUT 2 3 1 2 3 IN OUT ON OFF IN OUT IN OUT IN OUT IN OUT IN OUT HD 30 HD 25 HD 24 525 625 50 625 48 AUX RS 232C REF ON OFF ON OFF ON OFF ON OFF ON OFF TERMINATE AUX 6 PANEL MONI OUT AUX 4 AUX 2 REMOTE 3 REMOTE 1 AUX 3 AUX 1 REMOTE 2 SD IN SD OUT 2 SUPER LINK LINK D 1 SDI MONITOR SQ TC A B C A B C 1 1 2 S...

Page 50: ...D OUT 1 2 3 BNC HD serial digital 1 485 Gbit sec BTA S 004A MONITOR SUPER 1 2 3 BNC HD serial digital 1 485 Gbit sec BTA S 004A TC BNC Time code TTL level SQ BNC Sequence pulse TTL level SD IN LINK A B C BNC Serial digital 270 Mbits sec SMPTE 259M SD OUT LINK A B C BNC D1 SDI 1 Serial digital 270 Mbits sec SMPTE 259M D1 SDI 2 SUPER MONITOR 1 BNC Analog composite NTSC PAL switchable MONITOR 2 SUPER...

Page 51: ...L OUT 2 GND 3 GND 4 GND 5 TACO B TTL OUT 6 TACO B_ TTL OUT 7 GND 8 GND 9 TACO A_ TTL OUT AUX 6 pin Male Pin No Signal name Contents 1 V 2 GND 3 TPA Serial Remote IN OUT 4 TPA Serial Remote IN OUT 5 TPB_ Serial Remote IN OUT 6 TPB_ Serial Remote IN OUT RS 232C RS 232C D sub 9 pin Male Pin No Signal name Contents 1 CD 2 RXD Serial Remote Input 3 TXD Serial Remote Output 4 DTR Serial Remote Output 5 ...

Page 52: ... RS 422 8 pin Female Pin No Signal name Contents 1 FRM PULSE Frame Pulse Output 2 PANEL S _ Serial Remote Input 3 PANEL C OUT Serial Remote Output 4 GND 5 24 V 24 V Output 6 GND 7 PANEL S Serial Remote Output 8 PANEL C OUT _ Serial Remote Input 1 4 3 5 7 6 8 EXT VIEW 2 ...

Page 53: ...2 19 FVS 1000 MMP1 2 7 Removing Installing the Cabinet and FTP Panel 2 7 Removing Installing the Cabinet and FTP Panel ...

Page 54: ...d without removing the side panel top Removal 1 Remove the two screws of the left side panel bottom 2 Move the left side panel bottom in the arrow direction and remove from the fixture 3 Install the right side panel bottom in the same way Installation 4 Perform the reverse of steps 1 and 2 of the removal procedure Removing Installing the Top Panel n As the top panel is heavy perform this procedure...

Page 55: ...el Top Right side panel Bottom Left side panel Bottom Left side panel Top Bracket PSW4 x 8 PSW4 x 8 PSW4 x 8 PSW4 x 8 PSW4 x 8 PSW4 x 8 PSW4 x 8 PSW4 x 8 B4 x 8 B4 x 8 Bracket 2 7 Removing Installing the Cabinet and FTP Panel http getMANUAL com ...

Page 56: ...ar Panel Middle Removal 1 Remove the 18 screws and remove the rear panel middle Installation 2 Perform the reverse of the removal procedure Removing Installing the Rear Panels Bottom Right Bottom Left Removal 1 Remove the eight screws and remove the rear panel bottom right 2 Remove the eight screws and remove the rear panel bottom left Installation 3 Perform the reverse of the removal procedure 2 ...

Page 57: ...2 23 FVS 1000 MMP1 B4 x 8 Rear panel Top Rear panel Middle Rear panel Bottom right Rear panel Bottom left B4 x 8 B4 x 8 B4 x 8 2 7 Removing Installing the Cabinet and FTP Panel ...

Page 58: ... or B4 x 10 Hinge Door 2 7 3 Removing Installing the Door Removal 1 Pull out the door 2 Remove the hinges shown in the figure Installation 3 Perform the reverse of the removal procedure 2 7 Removing Installing the Cabinet and FTP Panel ...

Page 59: ...2 25 FVS 1000 MMP1 2 7 4 Removing Installing the FTP Panel Layout of FTP panels FTP panel B FTP panel C FTP panel A FTP panel F FTP panel D FTP panel E 2 7 Removing Installing the Cabinet and FTP Panel ...

Page 60: ...moving Installing the FTP Panel A Removal 1 Rotate the knob assembly in the counterclockwise direction and remove it Both S T 2 Remove the four screws and remove the core stopper B Both S T 3 Remove the protector assembly Both S T 4 Remove the two screws and remove the film guard assembly Both S T a total of four screws 2 7 Removing Installing the Cabinet and FTP Panel ...

Page 61: ...T 7 Remove the six fixing screwsl and remove the FTP panel A Installation 8 Perform the reverse of steps 1 to 7 of the removal procedure FTP panel A Drive cover 2 B3 x 6 B3 x 6 B4 x 8 B4 x 8 Drive cover 2 Guard stopper assembly Guard stopper assembly 2 7 Removing Installing the Cabinet and FTP Panel ...

Page 62: ...ide only Refer to Removing Installing the FTP Panel A 3 Remove the protector assembly S side only Refer to Removing Installing the FTP Panel A 4 Remove the two PT rollers S side only 5 Remove the drive cover 2 6 Remove the four fixing screws and remove the FTP panel B Installation 7 Perform the reverse of steps 1 to 6 of the removal procedure FTP panel B B4 x 8 B3 x 6 B4 x 8 B4 x 8 Drive cover 2 B...

Page 63: ...ide only Refer to Removing Installing the FTP Panel A 3 Remove the protector assembly T side only Refer to Removing Installing the FTP Panel A 4 Remove the two PT rollers T side only 5 Remove the drive cover 2 6 Remove the four fixing screws and remove the FTP panel C Installation 7 Perform the reverse of steps 1 to 6 of the removal procedure 2 7 Removing Installing the Cabinet and FTP Panel FTP p...

Page 64: ...anel Removing Installing the FTP Panel D Removal 1 Lower the movable panel 2 Remove the four screws and remove the FTP panel D Installation 3 Perform the reverse of steps 1 and 2 of the removal procedure 2 7 Removing Installing the Cabinet and FTP Panel ...

Page 65: ...esses above fixed to the frame and FTP panel E from the clamper 4 Remove the two screws and remove the FTP panel E At this time pass the harnesses through the hole in the FTP panel E and remove it Installation 5 Perform the reverse of steps 1 to 4 of the removal procedure 2 7 Removing Installing the Cabinet and FTP Panel B4 x 8 B4 x 8 Move panel FTP panel E Harness Hole http getMANUAL com ...

Page 66: ...ews and remove the film guard assembly Both S T 5 Remove the guard stopper assembly Both S T 6 Remove the OPS cover 7 Remove the gate base assembly 8 Remove the PAD assembly Both S T 9 Remove the four PAD positioning shafts and remove the PAD receiving table SA assembly PAD receiving table SB assembly PAD receiving table TA assembly and PAD receiving table TB assembly Pad SA retainer assembly Pad ...

Page 67: ... 12 screws and remove the FTP panel F Installation 11 Perform the reverse of steps 1 to 10 of the removal procedure B4 x 8 B4 x 8 B4 x 8 B4 x 8 B4 x 8 B4 x 8 B4 x 8 B4 x 8 FTP panel F 2 7 Removing Installing the Cabinet and FTP Panel ...

Page 68: ... Disconnect the flat cable from the connector CN6027 of the MY 89 board 4 Disconnect the three coaxial cables from the connectors CN402 CN702 and CN102 of the ADC 36 board 5 Pull out the processor board from the guide rail Installation 6 Perform the reverse of steps 1 to 5 of the removal procedure n When inserting the processor board confirm the processor board name on the label Insert the process...

Page 69: ...sert the processor board along the guide rail 4 Tighten the upper and lower knobs one after the other several times then insert the connector com pletely until the connector is connected n Be sure to tighten the two screws one after the other If one screw is tightened completely first there is a possibility of damaging the connector or screw Screw with stopper 2 8 Removing Installing the Board ...

Page 70: ...rews fixing the SV board 3 Pull out the SV board from the guide rail 4 Remove the harness connected to the SV board SV 186 board Guide rail Positioning pin Positioning hole Positioning holes Positioning pins Guide rail SV 192 board SV 191 board PSW3 x 6 PSW3 x 6 PSW3 x 6 PSW3 x 6 2 8 Removing Installing the Board ...

Page 71: ... pin goes inside the positioning hole CN6 CN3 CN5 CN1 CN20 CN2 CN12 CN14 CN16 CN17 CN8 CN9 CN4 CN7 CN11 CN13 CN15 CN10 SV 192 board Side A SV 191 board Side A SV 186 board Side A CN308 CN604 CN100 CN101 CN102 CN302 CN303 CN307 CN803 CN603 CN404 CN805 CN602 CN601 CN306 CN104 CN100 CN33 CN32 CN31 CN1 CN21 CN300 CN301 CN304 CN801 CN802 CN800 CN605 CN804 CN600 CN305 CN400 CN401 CN403 CN501 CN2 CN12 CN...

Page 72: ...oard 1 Open the door at the bottom of the unit 2 Loosen the four screws and remove the front cover 3 Open the eject levers at both ends of the board removed in the arrow direction 4 Holding the eject levers pull out the board 5 Set the dip switches of the extension board according to the board extended 6 Push in the extension board EX 632 according to the guide rail 7 Insert the board removed into...

Page 73: ...lding the screws pull out the board Refer to section 2 8 3 Set the dip switches of the extension board according to the board extended 4 Push in the extension board EX 670 according to the guide rail 5 Insert the board removed into the extension board Extension board EX 670 Dip switches Card board 2 9 Using the Extension Board ...

Page 74: ...Turn off the AC power supplied to the unit 2 While removing the lock of the connector remove the harness and insert it into the connector of the desired voltage until it locks m Do not touch the VS 60 board while the power is on as it operates on high voltages When changing the connector be sure to turn off the power supplied to the unit Be sure to check that the connector is inserted deeply Make ...

Page 75: ...ON OFF OFF Color bars OFF ON OFF 100 9 MHz sine wave ON ON OFF V ramp OFF OFF ON 25 9 MHz sine wave ON OFF ON H ramp 2 S5300 8 TSG ON OFF select OFF TSG OFF ON TSG ON S1500 N 11 Factory use only All bits OFF S1 P 8 Factory use only bit 2 ON others OFF S5101 D 7 Factory use only All bits OFF S5106 C 8 Factory use only All bits OFF S5105 C 9 Factory use only All bits OFF S5301 C 6 Clock phase bit 4 ...

Page 76: ...h described as Factory use only Ref No Address Name Function Factory setting S7001 B 4 Clock phase bit 1 ON others OFF S8000 B 3 S8000 1 to 7 Factory use only S8000 8 Test signal ON OFF OFF TSG OFF ON TSG ON H ramp only S8001 P 6 Factory use only S6002 G 10 Factory use only All bits OFF S6001 G 11 Factory use only bits 7 8 ON bits 1 to 6 OFF 2 11 Function of Switches LEDs on the Board ON 1 2 3 4 O...

Page 77: ...ctory use only OFF S201 2 Factory use only OFF S201 3 Factory use only ON S201 4 Factory use only OFF S202 C 6 S202 1 Factory use only OFF S202 2 Factory use only OFF S202 3 Factory use only ON S202 4 Factory use only OFF S201 S202 A B C D E F G H J K L M 1 2 3 4 5 6 7 8 9 10 CN 1600 BOARD A SIDE 2 11 Function of Switches LEDs on the Board 2 11 Function of Switches LEDs on the Board ...

Page 78: ...s Factory use only Ref No Address Name Function Factory setting S100 F 4 S100 1 to 8 Factory use only All bits OFF 8bits S301 K 2 S301 1 Factory use only OFF S301 2 Factory use only OFF D301 S100 S300 S301 A B C D E F G H J K L M N 4 3 2 1 CP 322 BOARD A SIDE 2 11 Function of Switches LEDs on the Board ...

Page 79: ...900 P 8 Factory use only All bits OFF S300 P 8 Factory use only bit 4 OFF others ON S2500 P 6 Factory use only All bits OFF S2701 P 3 Factory use only All bits OFF S2700 P 3 Factory use only All bits OFF D2600 D2601 S2600 S300 S2500 S900 S2700 S2701 A B C D E F G H J K L M N P 1 2 3 4 5 6 7 8 9 10 11 12 DCP 20 BOARD A SIDE 2 11 Function of Switches LEDs on the Board ...

Page 80: ...y use only S2100 4 Factory use only S2100 5 TSG signal select Enabled on S2100 2 is ON OFF H ramp ON 7F 80 toggle signal S2100 6 Factory use only S2100 7 Factory use only S2100 8 HIB Enable Disable OFF HIB_Enable ON HIB_Disable S2001 N 9 S2001 1 Boot from FLASH Memory ROM OFF FLASH Memory ON ROM S2001 2 Factory use only 2 11 Function of Switches LEDs on the Board D1600 S2000 S2100 S2001 A B C D E ...

Page 81: ...nction Factory setting S1700 E 4 HIB Enable Disable select S1700 1 HIB Enable Disable OFF Enable 1 ON Disable 2 S1700 2 Scan structure OFF Progressive 8 4 4 V ON Interlace S1700 3 Line Standard OFF 525 ON 625 S1700 4 Factory use only S1700 5 Factory use only S1700 6 Factory use only S1700 7 TSG enable OFF Main video from DCP ON TSG S1700 8 TSG enable This bit activated on S1700 7 is ON OFF Fixed f...

Page 82: ...4 4 4 6M G B R monochrome F H ramp 5 steps G B R monochrome When S1700 8 is OFF Fixed flat field signals 0 8 Black 1 9 Pathlogical SDI check field for Cable Equalizer 2 A Pathlogical SDI check field for PLL D1 style 3 B Pathlogical SDI check field for PLL Digi Beta style 4 C 100 White 5 D 100 Green 6 E 100 Blue 7 F 100 Red S1501 E 1 Factory use only All bits ON 1 When this bit is OFF All board sta...

Page 83: ...se only S1200 6 7 Factory use only S1200 8 HIB Enable Disable OFF Enable 1 ON Disable 2 1 When this bit is OFF All board status refer to system bus HIB 2 When this bit is ON All board status conform to internal setting and parameters from system bus HIB is ignored 2 11 Function of Switches LEDs on the Board S1100 S1101 S1200 S1201 A B C D E F G H J K L M N 1 2 3 4 5 6 7 8 9 10 11 12 EN 137 BOARD A...

Page 84: ... 1000 MMP1 2 11 9 IF 693 Board Switches Ref No Address Name Function Factory setting S1 C 4 Factory use only All bits OFF 8bits 2 11 Function of Switches LEDs on the Board S1 A B C 5 4 3 2 1 IF 693 BOARD A SIDE ...

Page 85: ...ion Factory setting S103 E 1 Mode select Sets the operating mode S103 1 Baudrate of LC 35 monitor OFF 19200 bps 7 bit even parity ON 2400 bps 7 bit even parity S103 2 Factory use only 2 11 Function of Switches LEDs on the Board S101 S102 S103 S104 S400 S501 S502 D501 A B C D E F G H J K 1 2 3 4 5 6 7 LC 35 BOARD A SIDE ON 1 2 http getMANUAL com ...

Page 86: ... 8 Test signal ON OFF OFF TSG OFF ON TSG ON H ramp only S6009 R 3 Factory use only S7001 C 2 Clock phase bit 3 ON others OFF S6001 C 11 Factory use only All bits OFF S6010 D 8 Factory use only All bits OFF 2 11 Function of Switches LEDs on the Board S4000 S6000 S6001 S6003 S6004 S6009 S6010 S7000 S7001 A B C D E F G H J K L M N P R 1 2 3 4 5 6 7 8 9 10 11 12 13 MY 89 BOARD A SIDE ON 1 2 3 4 5 6 7 ...

Page 87: ...O adjustment SDI VCO frequency adjustment S800 1 Free run frequency adjustment ON Free run frequency adjustment at 625 48 OFF Free run frequency adjustment at 525 59 94 625 50 S800 2 Not use 2 11 Function of Switches LEDs on the Board D800 S800 S801 A B C D E F G H J K L 1 2 3 4 5 6 RX 45 BOARD A SIDE ON 1 2 ...

Page 88: ...Memory Load FLASH Memory Data to RAM and CPU run on RAM S400 8 Interrupt OFF Disable ON Enable S101 H 2 MC CPU Sets the operating mode of MC CPU camera motion etc S101 1 Factory use only S101 2 Factory use only S101 3 Factory use only S101 4 Factory use only S101 5 Factory use only S101 6 Factory use only S101 7 Boot from ROM FLASH Memory OFF Boot from ROM ON Boot from FLASH Memory Load FLASH Memo...

Page 89: ...11 12 SY 256 BOARD A SIDE 2 11 14 SY 256 Board Switches n Do not change the setting of the switch described as Factory use only Ref No Address Name Function Factory setting S1000 P 10 SY reset switch Initialize the SY board S2000 P 6 TG block reset switch Initialize the TG block on the SY board S2001 P 6 S2001 1 to 8 Factory use only All bits OFF S2002 P 5 S2002 1 to 8 Factory use only All bits OF...

Page 90: ...f D4023 P 5 Red LOCK PLL lock status D4019 P 5 Red RSV Light on factory mode see bit1 of S2001 OFF D4022 P 4 Red EXIST Reference signal is exist on selected REF input D4018 P 4 Red FRQ Light on 1000 1001 D4021 P 4 Red EXT REF Indicate selected frame rate of D4020 P 4 Red External reference D4015 P 4 Red HD LED will light on HD D4014 P 4 Red D4017 P 4 Red FILM Indicate selected FTP frame rate D4016...

Page 91: ...adjustment SDI VCO frequency adjustment S1100 1 Free run frequency adjustment OFF ON Free run frequency adjustment at 625 48 OFF Free run frequency adjustment at 525 59 94 625 50 S1100 2 Not use OFF 2 11 Function of Switches LEDs on the Board D1100 S1100 S1101 A B C D E F G H J K L 1 2 3 4 5 6 TX 67 BOARD A SIDE ...

Page 92: ...S1200 8 HIB Enable Disable select OFF Enable 1 ON Disable 2 1 When this bit is OFF All board status refer to system bus HIB 2 When this bit is ON All board status conform to internal setting and parameters from system bus HIB is ignored 2 11 Function of Switches LEDs on the Board ON 1 2 3 4 5 6 7 8 D8 D1 D2 D3 D4 D5 D6 S1100 S1201 S1200 S1101 A B C D E F G H J K L M N 1 2 3 4 5 6 7 8 9 10 11 12 D9...

Page 93: ...000 3000 4000 5000 6000 7000 8000 Part number Lamp R R R R R R R R 1 517 872 11 1 Gate base 35 assembly C C C C A 8321 665 1 Film position fixing support 3 616 888 4 Film support assembly A 8321 666 1 Retainer 35 assembly C C C C A 8321 664 1 I Sprocket 35 16 R 7500 h R 15000 h 3 617 172 01 2 C Sprocket 35 16 R 7500 h R 15000 h 3 617 173 01 2 Filter Assembly R 7500 h R 15000 h A 8321 649 1 IR UV C...

Page 94: ... of the precision parts and is adjusted precisely Be careful not to damage each part and to apply excessive force during cleaning As for the S and T side PT rollers remove dust with washing in the water or using an adhesive tape Do not touch the greased portions during cleaning If grease adheres to the cleaning cloth replace it with a new one Using a cleaning cloth smeared with grease may cause gr...

Page 95: ...uid is applied 6 Wipe the cleaned surface with a dry cloth two or three times Installing n When installing be careful not to hit the gate base against the sprocket 7 Install the gate base 35 assembly in the reverse order of removing procedure 1 to 3 Reference When the groove _ of the one touch fixing screw is almost horizontal the assembly is fixed Gate base 35 assembly One touch fixing screws Gui...

Page 96: ...inals the portion contacting the film on the film pad and film guides with a cleaning cloth to which the cleaning fluid is applied 7 Wipe the cleaned surface with a dry cloth two or three times 8 Confirm that the GND terminals and film pads can move smoothly up and down Installing 9 Install the retainer 35 assembly in the reverse order of removing procedure 1 to 4 Reference When the groove _ of th...

Page 97: ...4 GR10 GR9 GR7 GR6 GR8 GR1 GR2 S continuous sprocket T continuous sprocket S intermittent sprocket T intermittent sproket PAD roller PAD roller PAD roller PAD roller G guide roller G guide roller Guide roller S tension regulator Guide roller T tension regulator F guide roller F guide roller F guide roller F guide roller 3 2 Cleaning the Running System ...

Page 98: ...de Cleaning with adhesive tape Removing Installing 1 Remove the whole PTR receiving table with the PT roller installed 2 Roll the PT roller on the adhesive tape as shown in the figure 3 Align the hole of the PTR receiving table and the pin position of the PTR roller assembly 4 Push in the PTR receiving table until the metal plate of the PTR receiving table touches the PTR bearing assembly PT rolle...

Page 99: ...ially available product Cleaning cloth for optical use Commercially available product Cleaning fluid for optical use Commercially available product Notes Be sure to turn off the power before cleaning Each block of the system consists of the precision parts and is adjusted precisely Be careful not to damage each part and to apply excessive force during cleaning As for the S and T side PT rollers re...

Page 100: ...ction 3 2 1 2 Remove the retainer 35 Refer to section 3 2 2 3 Blow off the dusts on side A of the OPS assembly using the air blower for optical use For stubborn dirt which cannot be removed with the air blower or if dirt is adhered to side B of the OPS assembly remove the OPS assembly using the following procedure and clean 4 Disconnect the connector CN1 of the SE 515 board 5 Remove the four screw...

Page 101: ...g cloth moistened with cleaning liquid for optical use n After cleaning install the integrating sphere after the cleaning liquid has evaporated completely F FLC n Do not push the glass side of the F FLC with force or hit it with a hard object as this may cause the performance of the FLC assembly to drop considerably or disable use 1 Blow off the dusts on the glass side of the F FLC using the air b...

Page 102: ...leaning cloth moistened with cleaning liquid for optical use n After cleaning install the lamp house assembly after the cleaning liquid has evaporated completely Lens and IR UV Cut Filter 1 Blow off the dusts on the lens and IR UV cut filter using the air blower for optical use 2 For stubborn dusts which cannot be removed using the air blower clean with a cleaning cloth moistened with cleaning liq...

Page 103: ...ove the plate for fan 3 Vacuum the dusts on the heat sink using a vacuum cleaner etc 4 Vacuum the dusts on the fan entrance using a vacuum cleaner etc 5 Wipe off the dirt on the fan entrance and heat sink using a dry cloth Lamp Exit and Heat Sink 1 Vacuum the dusts on the lamp exit and heat sink using a vacuum cleaner etc 2 Wipe off the dirt on the lamp exit and heat sink using a dry cloth Lamp La...

Page 104: ...e two screws and remove the lamp cover rear 2 Vacuum the dusts on the fan using a vacuum cleaner etc 3 Wipe off the dirt on the fan using a dry cloth Lamp House Cover 1 Vacuum the dusts on the lamp house cover using a vacuum cleaner etc 2 Wipe off the dirt on the lamp house cover using a dry cloth 3 3 Cleaning the Optical System ...

Page 105: ...which supplies the power to the FVS 1000 wait for about twenty minutes until the lamp is air cooled then replace the lamp w Observe the following when installing or replacing the lamp If not the lamp can burst and may result in injury Do not hit the lamp against something apply the exces sive pressure to it or hurt it Do not give a vibration or shock to the lamp Do not touch the glass ball and ref...

Page 106: ...lastic box 4 Pull out the lamp house assembly in the direction of arrow until the rail is locked 4 Pull out the lamp house assembly in the direction of arrow until the rail is locked 5 Loosen the three falling proof screws then remove the lamp house cover Screws Lamp house cover Screw Screws Screws Lamp cover Lamp 3 4 Replacement of Periodic Replacement Part ...

Page 107: ...nding the lamp replacement is not displayed on the liquid crystal panel of the control panel Before scrapping the used lamp Nip the chip off at the rear side of the lamp with nippers etc then make V shaped cutting on it with turning nippers in the direction of arrow until you hear the sound of gas s going out of the lamp Be sure to let gas out of the lamp before scrapping it c When cutting cover t...

Page 108: ... 2 Remove the F GR flange using the slotted screwdriver middle n The height of the F GR flange has been adjusted Do not rotate the setscrew 3 Remove the hexagonal screw with hole on the sprocket 4 Remove the washer CAP 5 Loosen the two setscrews on the side completely and remove the sprocket n The spacer for adjusting height is installed between the sprocket and motor Be careful not to lose it Ins...

Page 109: ... 3 2 1 3 Loosen the four screws and pull out the lamp house assembly Refer to section 3 4 1 4 Remove the LC 35 board cover 5 Disconnect all connectors connected and remove the LC 35 board 6 Remove the six screws and remove the lamp house front panel 7 Remove the four screws and remove the filter assem bly Installation 8 Perform the reverse of steps 1 to 7 of the removal procedure n Refer to the fo...

Page 110: ...cover Refer to section 3 4 1 5 Remove the two screws PSW3 x 6 and remove the IR UV cut filter together with the filter holder 6 Remove the screw P1 4 x 1 6 and remove the filter holder B 7 Loosen the four screws securing the filter holder by one to several rounds 8 Pull out the IR UV cut filter and replace with the new filter n The front and rear sides of the filter are the same Installation 9 Per...

Page 111: ...cement Tightening Torque of Screws Screws must be tightened with the following tightening torque Hexagonal screws with hole M3 1 0 N m 10 kgf cm Hexagonal screws with hole M4 2 5 N m 25 kgf cm Hexagonal screws with hole M5 3 5 N m 35 kgf cm Screw M3 0 8 N m 8 kgf cm Screw M4 1 4 N m 14 kgf cm ...

Page 112: ... with your fingers in the counterclockwise direction and remove the 35S pad assembly Installation 2 Installing the pad assembly 1 Align the reference hole and long hole of the 35S pad assembly and the pad positioning shaft n At this time check that the pad drive pin enters the slot of the pad arm 2 Press the 35S pad assembly against the base plate rotate the two screws of the A portion with your f...

Page 113: ...erclockwise direction and remove the 35T pad assembly Installation 2 Installing the pad assembly 1 Align the reference hole and long hole of the 35T pad assembly and the pad positioning shaft n At this time check that the pad drive pin enters the slot of the pad arm 2 Press the 35T pad assembly against the base plate rotate the two screws of the A portion with your fingers in the counterclockwise ...

Page 114: ...ls Torque wrench For 60 kgf cm Torque driver bit For M5 Removal 1 Removing the FTP panel S side FTP panel B T side FTP panel C Refer to section 2 7 4 2 Removing the side panel S side Left side panel T side Right side panel Refer to section 2 7 4 3 Disconnecting the connectors Disconnect the following connectors S side CN4 CN 1747 board Rear of S tension regulator assembly CN1 to CN8 CN 1745 board ...

Page 115: ... 4 Removing the PT assembly Remove the four screws and remove the PT assembly Installation 5 Installing the PT assembly Install the PT assembly using the four screws 6 Connecting the connector Connect the connector removed in step 3 7 Installing the side panel Install the side panel removed in step 2 Refer to section 2 7 4 8 Installing the FTP panel Install the FTP panel removed in step 1 Refer to...

Page 116: ...Refer to section 2 7 1 2 Removing the rear panel top Remove the rear panel top Refer to section 2 7 2 3 Removing the door Remove the door Refer to section 2 7 3 4 Removing the FTP panel S side FTP panels A and B T side FTP panels A and C Refer to section 2 7 4 5 Disconnecting the connectors Disconnect the following connectors and remove the harness from the wiring stopper S side CN6 CN 1747 board ...

Page 117: ...FTP panel Install the FTP panel removed in step 4 Refer to section 2 7 4 10 Installing the door Install the door removed in step 3 Refer to section 2 7 3 11 Installing the rear panel top Install the rear panel top removed in step 2 Refer to section 2 7 2 12 Installing the side and top panels Install the side and top panels removed in step 1 Refer to section 2 7 1 4 4 Replacing the Reel Assembly ...

Page 118: ...g the side and top panels Remove the side and top panels Refer to section 2 7 1 2 Removing the rear panel top Remove the rear panel top Refer to section 2 7 2 3 Removing the door Remove the door Refer to section 2 7 3 4 Removing the FTP panel S side FTP panels A and B T side FTP panels A and C Refer to section 2 7 4 5 Disconnecting the connectors Disconnect the following connectors and remove the ...

Page 119: ...d remove the tension regulator assembly Installation 7 Installing the tension regulator assembly Install the tension regulator assembly using the four screws 8 Connecting connectors Connect the connectors removed in step 5 9 Installing the FTP panel Install the FTP panel removed in step 4 Refer to section 2 7 4 10 Installing the door Install the door removed in step 3 Refer to section 2 7 3 11 Ins...

Page 120: ... Removing the AU plate assembly Remove the five screws and remove the AU plate assembly Installation 4 Installing the AU plate assembly Install the AU plate assembly using the five screws 5 Installing the S film guide Install the S film guide using the two screws 6 Installing the FTP panel B Install the FTP panel removed in step 1 Refer to section 2 7 4 Screw 4 x 10 Screw 4 x 10 AU plate assembly ...

Page 121: ...oller assembly Install the guide roller assembly using the three screws Guide roller assembly Screws 4 x 10 GR2 GR1 GR5 GR3 GR4 GR9 GR10 GR11 GR6 GR8 GR7 Set screw Bearing retainer Face each oter Roller guide 35 16 35G hight gauge 4 7 Replacing the Guide Roller Assembly 4 Adjusting the guide roller height 1 Loosen the fixing screw of the guide roller 2 Rotate the bearing holder 3 Align the lower f...

Page 122: ...to section 2 7 4 2 Removing the guide plate assembly Remove the four screws and install the guide plate assembly Installation 3 Installing the guide plate assembly Install the guide plate assembly using the four screws 4 Installing the FTP panel A Install the FTP panel removed in step 1 Refer to section 2 7 4 Screws 5 x 12 Guide plate assembly W5 Screws 5 x 12 W5 4 8 Replacing the Guide Plate Asse...

Page 123: ...two screws and remove the T film guide 4 Removing the T plate assembly Remove the five screws and remove the guide plate assembly Installation 5 Installing the T plate assembly Install the guide plate assembly using the five screws 6 Installing the T film guide Install the T film guide using the two screws 7 Connecting connectors Connect the connectors disconnected at step 2 8 Installing the FTP p...

Page 124: ...he two screws and remove the clip plate 3 Loosen the four screws with stopper and remove the front cover 4 Disconnect the flat cable from the connector CN6027 of the MY 89 board 5 Remove the three coaxial cables from the connectors CN402 CN702 and CN102 of the ADC 36 board Front cover Screw with stopper Screw with stopper Screw with stopper Coaxial cable Flat cable PSW3 x 6 ADC 36 board CN402 CN70...

Page 125: ...the lock lever of the slide rail in the arrow direction 6 Holding the handle on the side of the proces sor assembly and remove from the unit Installation 3 Installing the processor assembly 1 Pull out the slide rail of the unit 2 Insert the rail of the processor assembly slowly into the slide rail of the unit 3 Push in the processor assembly completely n Firmly push in the two power connectors of ...

Page 126: ...ve the four screws 3 Holding the handle of the power supply for the processor pull out the power supply Installation 2 Installing the power supply for the processor 1 Align the connector at the rear of the power supply for the processor and the connector of the DD 33 board and push in n Firmly push in the connector at the rear of the power supply to the connector of the DD 33 board until they conn...

Page 127: ...ty and improvement Parts list has the present standardized repair parts 3 Stock of Parts Parts marked with o at SP Supply Code column of the spare parts list may not be stocked Therefore the delivery date will be delayed 4 Destination Representation The part indicated For J UC CE in the spare parts list is used in the unit written below For J The part is used in a unit for Japan For UC The part is...

Page 128: ... Exploded Views REEL ASSY REEL ASSY O A 8321 635 A PT ASSY O A 8321 635 A PT ASSY O A 8321 633 A S AU ASSY S A 8321 689 A ROLLER ASSY GUIDE CHASSIS ASSY PROCESSOR O A 8321 634 A T PLATE ASSY S A 8321 689 A ROLLER ASSY GUIDE ...

Page 129: ...Y TENSION S A 8321 689 A ROLLER ASSY GUIDE S A 8321 689 A ROLLER ASSY GUIDE S A 8321 701 A ROLLER ASSY TRG GUIDE S A 8321 701 A ROLLER ASSY TRG GUIDE S 3 617 172 01 I SPROCKET 35 16 O A 8321 646 A 35S PAD ASSY O A 8321 647 A 35T PAD ASSY S 3 617 173 01 C SPROCKET 35 16 S A 8321 689 A ROLLER ASSY GUIDE ...

Page 130: ...7 4 FVS 1000 MMP1 O A 8321 649 A FILTER ASSY BOX S 1 758 295 11 IR UV CUT FILTER S 1 517 872 11 LAMP WITH PLASTIC CASE ...

Page 131: ...TED CIRCUIT BOARD SV 191 A 8320 743 A o MOUNTED CIRCUIT BOARD SV 192 A 8320 744 A o MOUNTED CIRCUIT BOARD LC 35 A 8320 745 A o MOUNTED CIRCUIT BOARD PD 91 A 8320 746 A o MOUNTED CIRCUIT BOARD CN 1749 A 8320 748 A o MOUNTED CIRCUIT BOARD SE 516 A 8320 750 A o MOUNTED CIRCUIT BOARD SE 520 A 8320 751 A o MOUNTED CIRCUIT BOARD ADC 36 A 8320 752 A o MOUNTED CIRCUIT BOARD MY 89 A 8320 753 A o MOUNTED CI...

Page 132: ......

Page 133: ... 4 4 4 4 Y Pb Pr K 4 4 4 4 G B R K 4 2 2 8 4 4 8 4 4 8 8 4 4 K 8 8 8 Y Pb Pr 8 8 8 G B R SEL SEL SEL DMTX ENC SD MON 4 2 2 Analog Composite Analog Composite SD OUT 4 2 2 4 2 2 4 2 2 4 2 2 4 4 2 2 K 4 4 4 4 Y Pb Pr K 4 4 4 4 G B R K 4 2 2 8 4 4 8 4 4 8 8 4 4 K 8 8 8 Y Pb Pr 8 8 8 G B R S x 3 Single Dual Triple S x 3 Single Dual Triple RND ENC ENC RND CC_ZONE EN_ZONE DSP1_ZONE DSP2_ZONE DHP1_KEY DHP...

Page 134: ...RVO PACK TI SERVO PACK SI SERVO PACK TC CN1 12V CN2 5V CN7 12V CN8 5V CN100 3M 40pin CN600 CN5 12V CN4 5V CN604 12V CN100 5V CN603 24V CN6 24V S5 ELECTROMAGNETIC VALVE T SENS SERVO PCK SENS T POT METER CAM SENS STATE SENS S SENS S POT METER OPS DATA 5V POWER 191 12V POWER 191 24V POWER 191 ELECT VALVE 5V POWER 186 12V POWER 186 T PAD PT MOT T TENR BRK MOT 192 2 GATE CAM MOT POWER S PAD PT MOT S TE...

Page 135: ...02AD L1 L2 1 2 L1C L2C B1 B2 U W V SGDM 02AD L1 L2 1 2 L1C L2C B1 B2 U W V SGDM 02AD L1 L2 1 2 L1C L2C B1 B2 U W V T REEL S REEL T CNT T INT S INT S CNT M4 CN1 CN2 VOLTAGE SELECTOR 100V 120V 220V VS 60 Board M4 1 L1 3 L2 5 L3 21NC 2 T1 4 T2 6 T3 22NC A2 A1 M3 5 M3 5 M4 M4 1 2 1 1 2 2 SMRK120W470K SMRK120W470K SMRK120W470K SMRK120W470K SMRK120W470K SMRK120W470K MB 777 Board Appendix 1 NOISE FILTER ...

Page 136: ......

Page 137: ...uéreurs de l équipement décrit dans ce manuel Sony Corporation interdit formellement la copie de quelque partie que ce soit de ce manuel ou son emploi pour tout autre but que des opérations ou entretiens de l équipement à moins d une permission écrite de Sony Corporation Das in dieser Anleitung enthaltene Material besteht aus Informationen die Eigentum der Sony Corporation sind und ausschließlich ...

Page 138: ...Printed in Japan Sony Corporation 1999 7 08 Broadcasting Professional Systems Company 1999 FVS T1000 UC FVS P1000 SY E 3 202 167 01 ...

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Sony BKFV-100, Maintenance Manual

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