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HRX-OM-R026

Chapter 7 Alarm indication and trouble shooting

7.3

Troubleshooting

HRSH Series

7-10

7.3.3 How to release the pump thermal trip

Shut of the breaker of the customer

’s power supply facility.

Remove 12 screws to remove the upper panel.

Fig. 7-4

Removal of upper panel

Remove 15 screws to remove the side panel.

Fig. 7-5 Removal of side panel

Be sure to lock out and tag out the breaker of the facility power supply
(customer power supply facility) before wiring.

Screw

Upper panel

Screw

Side panel

Summary of Contents for HRSH090 Series

Page 1: ...lation Operation Original Instructions Thermo chiller HRSH090 Series HRSH090 A 20 HRSH090 A 40 HRSH090 W 20 HRSH090 W 40 HRSH090 A 20 S HRSH090 W 20 S Keep this manual available whenever necessary 202...

Page 2: ...ion and operation of the product Only people who understand the basic operation of the product through this manual or who perform installation and operation of or have basic knowledge about industrial...

Page 3: ...oduct 2 1 2 2 Name and Function of Parts 2 2 2 2 1 HRSH090 A 20 40 In case of air cooled type 2 2 2 2 2 HRSH090 W 20 40 In case of water cooled type 2 3 2 3 Function of Parts 2 4 2 4 Operation display...

Page 4: ...9 Chapter 5 Display and setting of various functions 5 1 5 1 List of function 5 1 5 2 Function 5 2 5 2 1 Key operations 5 2 5 2 2 List of parameters 5 4 5 3 Main screen 5 7 5 3 1 Main screen 5 7 5 3 2...

Page 5: ...cking 5 33 5 15 Data reset function 5 34 5 15 1 Data reset function 5 34 5 15 2 Method of resetting data reset function 5 34 5 16 Accumulated time reset function 5 35 5 16 1 Accumulated time reset fun...

Page 6: ...rol of Circulating Fluid facility water Quality 8 1 8 2 Inspection and Cleaning 8 2 8 2 1 Daily check 8 2 8 2 2 Monthly check 8 3 8 2 3 Inspection every 3 months 8 4 8 2 4 Inspection every 6 months 8...

Page 7: ...1 9 4 3 HRSH090 W 20 HRSH090 W 40 9 12 Pump capacity 9 13 9 4 4 HRSH090 A 20 40 HRSH090 W 20 40 9 13 9 5 Types of hazard labels 9 14 9 5 1 Locations of Hazard Labels 9 15 9 6 Compliance standard 9 16...

Page 8: ...HRX OM R026 Contents HRSH Series...

Page 9: ...y related information in this manual carefully before starting work The safety manager is responsible for strictly observing safety standards but responsibility in respect to safety standards during d...

Page 10: ...ng to severity DANGER WARNING CAUTION 1 3 2 Definition of Serious injury and Minor injury Serious injury This term describes injuries that result in after effects including loss of eyesight burns elec...

Page 11: ...er 2013 R y 001 Year Symbol Remarks Month Symbol Remarks Serial no 2013 R Repeated from A to Z in alphabetical order 1 O Repeated from O to Z in alphabetical order with O for January and Z for Decembe...

Page 12: ...d correctly and securely after maintenance Avoid working in a drunken or sick condition which might cause an accident Do not remove the panels except for the cases permitted in this manual Do not remo...

Page 13: ...osal of the product must be handled by a specialized industrial waste disposal agency in accordance with local laws and regulations Only maintenance personnel or qualified people are allowed to open t...

Page 14: ...l Safety Data Sheet MSDS HRSH Series 1 6 1 8 Material Safety Data Sheet MSDS If the material safety data sheets of chemicals used in this product are needed contact an SMC s sales distributor Any chem...

Page 15: ...HRSH090 Cooling capacity Cooling method Piping thread type Power supply Option A Air cooled refrigeration None Nill Earth leakage breaker B 1 Nil Rc F G Rc G thread adapter set is included N NPT Rc NP...

Page 16: ...1 Alarm cord list label 2pcs English 1pc Japanese 1pc 2 Operation manual 2pcs English 1pc Japanese 1pc 3 Y strainer 40meshes 25A 1pc 4 Barrel nipple 25A 1pc 5 Anchor brackets The anchor bolts are not...

Page 17: ...ist label 2pcs English 1pc Japanese 1pc 2 Operation manual 2pcs English 1pc Japanese 1pc 3 Y strainer 40meshes 25A 1pc 4 Barrel nipple 25A 1pc 5 Anchor brackets The anchor bolts are not attached 2pc 6...

Page 18: ...Power cable entry Insert the power cable to the power cable entry and connect it to the power terminal For details refer to 3 3 2Electrical wiring and 3 3 3Preparation and wiring of power supply cable...

Page 19: ...freezing function At standby Interval 2 seconds At operation Interval 0 3 seconds Blinks during warming up function At standby lit on for 0 5 seconds and off for 3 seconds At operation interval 0 3 s...

Page 20: ...HRX OM R026 Chapter 2 Name and Function of Parts 2 4 Operation display panel HRSH Series 2 6...

Page 21: ...outside the label at the bottom of the side surface of the product Drain the residual fluid from the piping as much as possible to prevent any spillage Never lay the product on its side The compressor...

Page 22: ...3 1 Fork insert and slinging position Table 3 1 Weight of the product Model Weight kg HRSH090 A Approx 130 HRSH090 W Approx 121 The product are heavy object Refer to Table 3 1 Weight of the product Mo...

Page 23: ...sters should be done by 2 persons or more Release the lock lever of the front casters and push the corner of the product Do not grip the piping or the handles of the panel The piping or panel may be d...

Page 24: ...tion Location that is near heat sources and poor in ventilation Location that is subjected to abrupt changes in temperature Location that is subjected to strong electromagnetic noise intense electric...

Page 25: ...he descriptions 1 Max ambient temp Use the product in lower ambient temperature than the described value at each altitude 2 Cooling capacity coefficient The product s cooling capacity will lower to on...

Page 26: ...ter apart Use a fan for the duct that considered the ventilation resistance of the duct Table 3 2 Amount of radiation and required ventilation Model Heat radiation kW Required ventilation amount m3 mi...

Page 27: ...Maintenance Space It is recommended to keep the space around the product shown in Fig 3 3 Fig 3 3 Installation space Have an enough space for the ventilation for the product Otherwise it may cause a l...

Page 28: ...casters again Fig 3 4 Installation procedures Install the product on the horizontal floor Prepare the M10 anchor bolts that are appropriate to the material of the floor that the product will be insta...

Page 29: ...ox at the bottom of the product to fix the product to the floor using anchor bolts Fig 3 5 Fixtures and holding screws 1 Install anchor bolts on the levelled floor with dimensions below Fig 3 6 Instal...

Page 30: ...xagon screws to the anchor bolts and screw the holding screws into the product to settle the product to the floor Fixture is mounted to the front and the rear surface of the product 2 places Tips SMC...

Page 31: ...Incomplete wiring or improper securing of wiring may cause electrical shock excessive heat and fire Ensure a stable power supply with no voltage surges Ensure that an Earth Leakage Breaker is used in...

Page 32: ...rounding cable 3 x 5 5 mm2 3 x AWG10 Power supply 1 x 14 mm2 1 x AWG6 Grounding cable 20 1 A specified earth leakage breaker is installed for option B Earth leakage breaker or option S CE UL of each m...

Page 33: ...el is removed or mouted be sure to wear protective shoes and gloves to prevent injury with the edge of the panel A breaker that has the operating characteristic below is installed Please use a breaker...

Page 34: ...Remove 4 screws to remove the power supply terminal cover on the back of the product Fig 3 8 Removal of power supply terminal cover 2 Hold the pull of the power supply terminal cover Pull the bottom...

Page 35: ...y of the power supply terminal cover grommet with film Fig 3 10 Cable entry 4 Connect the power supply and the ground cable as shown in the figure below Fig 3 11 Wiring of power supply cable Power sup...

Page 36: ...HRX OM R026 Chapter 3 Transport and Setting Up 3 3 Installation HRSH Series 3 16 5 Mount the power supply terminal cover using 4 screws Fig 3 12 Mounting of power supply terminal cover Screw...

Page 37: ...cation Terminal block screw diameter Crimp terminal M3 1 25Y 3 0 75 mm2 AWG18 Shielded cable 3 3 5 Wiring of Run stop signal input Remote signal input Run stop signal input Remote signal input enable...

Page 38: ...11 Common of contact output signal 1 Contact input signal 2 4 Contact input signal 2 Run stop signal input Remote signal input External switch signal input 2 12 Common of contact output signal 2 1 To...

Page 39: ...his wiring is an example Fig 3 13 Wiring of Run stop signal input Remote signal input Example Terminal No 5 Terminal No 13 T e inal No 3 Terminal No 11 Switch Terminal No 3 Signal cable entry Note Hol...

Page 40: ...external switch cannot be connected to the contact input signal 1 depending on the communication mode Table3 9 External switches used in examples Table 3 8 Sets external switch Communication mode 1 C...

Page 41: ...epare the flow switch described in the table purchasing separately 2 Depending on the external switch output type wire the switch to the terminals for contact input signal as shown below This is an ex...

Page 42: ...Category Communication mode LOC LOC 5 21 Communication setting menu Contact input output communication Contact input signal 1 RUN SW_A Contact input signal 1 type ALT ALT Contact input signal 1 delay...

Page 43: ...supply shut off Contact open Contact output signal 3 Terminal no 2 10 Alarm status signal output B At generation Contact open Not generated Contact closed With power supply shut off Contact open Tips...

Page 44: ...e thermo chillers Configuration of connection One host computer One thermo chiller or one host computer N thermo chillers Max 31 thermo chillers can be connected Fig 3 16 Connection of RS 485 Tips Bot...

Page 45: ...be done by remote control Refer to the Communications Operation Manual for more details Wiring of communication cable Be sure to wire as shown in the figure below Configuration 1 master 1 thermo chill...

Page 46: ...onnect piping firmly Incorrect piping might cause leakage of supplied or drained leakage and wet surrounding area and facility Pay attention not to allow dust and foreign materials to enter into water...

Page 47: ...Without holding the ball valve of the drain port with a wrench the ball valve may rotate and it may cause a fluid leakage and malfunction of the product Be sure to hold the ball valve of the drain po...

Page 48: ...lter Rc1 2 20 m 8 Valve Rc3 8 Y strainer Rc3 8 40 Filter Rc3 8 20 m FQ1011N 10 T020 B X61 Note Note The filter shown above cannot be directly connected to the thermo chiller Install it in the user s p...

Page 49: ...it causes the alarm AL01 Low level in tank When the circulating fluid temperature is lower than 10 deg C use 15 aqueous solution of ethylene glycol Otherwise it may cause icing of the fluid If tap wa...

Page 50: ...aqueous solution of ethylene glycol is used prepare the ethylene glycol aqueous solution separately To control the density of the ethylene glycol aqueous solution a densitometer is available separate...

Page 51: ...rflow outlet Rc3 4 Piping should be within 19mm of I D and 5m of length Riser piping trapping area should be avoided Fig 3 22 Piping to automatic fluid filling port and overflow port Supplying fluid f...

Page 52: ......

Page 53: ...eck proper connection of piping at inlet and outlet Fluid level gauge Ensure that the fluid level is on H Facility water piping For water cooled type Check proper connection of piping at the facility...

Page 54: ...e initial screen HELLO screen is displayed for 8 seconds on the operation display panel Then the display changes to the main screen which displays the circulating fluid discharge temperature The set v...

Page 55: ...value When the temperature of the circulating fluid is set by the communication refer to Communication in the supplementary operation manual Fig 4 2 Setting of circulating fluid temperature 4 2 3 Sett...

Page 56: ...taneously The pump operates independently while the PUMP key is pressed The RUN lamp green flashes while the pump is operating independently and the circulating fluid in the tank is supplied to the cu...

Page 57: ...nk Fig 4 6 Filling of Circulating Fluid Be sure to reset the alarm on the operation display panel of the alarm Alarm reset is not accepted from any screen except the alarm display menu Refer to 5 2 1...

Page 58: ...rculating fluid set temp Press the PUMP key press RUN STOP key and MENU key simultaneously to start independent operation of the pump Fig 4 7 Alarm release 5 Repeat steps 1 to 4 to supply the circulat...

Page 59: ...on refer to Chapter 7 Alarm indication and trouble shooting 1 Press the RUN STOP key on the operation panel The RUN lamp lights up in green and the product starts running The circulating discharge te...

Page 60: ...wise it may cause a failure 4 4 2 Stopping the product 1 Press the RUN STOP button on the operation panel The RUN lamp on the operation panel flashes green at 1 second intervals and continues operatio...

Page 61: ...pecified range 4 6 Adjustment of Circulating Fluid flow rate Circulating fluid flow rate adjustment If the flow rate is lower than the minimum operating flow rate the performances may not be able to a...

Page 62: ......

Page 63: ...chiller and the customer s device 5 9 8 Reset after power failure Start operation automatically after the power supply is turned on 5 10 9 Key click sound setting Operation panel key sound can be set...

Page 64: ...Offset temperature Recovery from power failure Anti freezing function Data reset Pump accumulated operating time reset Fan accumulated operating time reset Compressor accumulated operating time reset...

Page 65: ...Contact input signal 1 type Contact input signal 2 Contact input signal 2 type Contact output signal 1 function Contact output signal 1 operation Contact output signal 1 selected alarm Digital output...

Page 66: ...t circuit Pressure of lower pressure refrigerant circuit Unused Accumulated operation time of the pump Accumulated operation time of the fan Accumulated operation time of the compressor Accumulated op...

Page 67: ...perature for circulating fluid discharge temperature drop 1 0 o C 33 8 F 7 Changing of circulating fluid discharge pressure rise A STP Detection pressure for circulating fluid discharge pressure rise...

Page 68: ...e address 1 8 Communication speed 9 6 8 BCC ON 8 Data length 8BIT 8 Parity check NON 8 Stop bit length 2BIT 8 Response delay time 0 8 Communication range RW 8 Contact input output communication Contac...

Page 69: ...d on the digital display Alarm display screen See 5 4 appears when an alarm is generated Tips This digital display appears by pressing MENU on the display showing each menu items Circulating fluid tem...

Page 70: ...s 5 4 2 Content of display of alarm display menu The alarm display screen appears when an alarm is generated When multiple alarms are generated the latest alarm is displayed on the screen Each time th...

Page 71: ...uit Displays the pressure of higher pressure side of the refrigerant circuit Pressure of lower pressure refrigerant circuit Displays the pressure of lower pressure side of the refrigerant circuit Unus...

Page 72: ...circuit compressor inlet is displayed on the digital display Displays the temperature of the compressor inlet Check of the circulating fluid discharge pressure 4 Press the SEL key once The circulatin...

Page 73: ...e digital display Not used in this product Check of the accumulated operation time of the pump 8 Press the SEL key once The accumulated operation time of the pump is displayed on the digital display D...

Page 74: ...ion and trouble shooting Check of the accumulated operation time of the compressor 10 Press the SEL key once The accumulated operation time of the compressor is displayed on the digital display Displa...

Page 75: ...er Refer to Table 5 5 2 for the display AL40 dust proof filter maintenance alarm is generated when the accumulated operation time of the dust proof filter reaches set time or more For details refer to...

Page 76: ...ged by operator error Operation can be started stopped by the RUN STOP key even while key lock is set If you try to change the set value with and key while key lock is set is displayed for 1 sec on th...

Page 77: ...available OFF 1 Press and hold the MENU key for approx 2 sec Repeat pressing until the setting display for key lock setting appears on the digital display Key lock setting and checking 2 Select ON fro...

Page 78: ...this function does not operate DIO REMOTE SERIAL mode operation stop signal has priority Run timer Run timer starts operation after the set time If the thermo chiller is already operating or the pump...

Page 79: ...s Set to stop after 5 5 hours Now 1H 2H 3H 4H 5H 6H 7H 8H Stopped Operating Stopped Operating Stopped Run timer Stop timer Set to stop after 2 hours Set to start after 5 5hours Now 1H 2H 3H 4H 5H 6H 7...

Page 80: ...se refer to the applicable items for the timer you wish to use 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital displ...

Page 81: ...t value Set value Explanation Initial value Default setting Timer OFF to Operation stops after set time Setting unit is 0 5 hour E g Set at 4 30pm Operation stops 1 hour and 30 minutes later at 6 00pm...

Page 82: ...ntact input output and serial communication is used Refer to the Communications Operation Manual for more details An example is shown below Circulating fluid set temperature 20 o C READY band width up...

Page 83: ...s time of ready completion TEMP READY signal 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital display READY mode Sett...

Page 84: ...circulating fluid temperature Temperature unit is Centigrade Setting unit is 0 1 o C Temperature unit is Fahrenheit Setting unit is 0 1 o F Fahrenheit to READY time Set and checking 6 Press the SEL ke...

Page 85: ...sending of the fluid MODE Explanation MODE1 Control the temperature so that the discharge temperature of the circulating fluid is circulating fluid set temperature offset temperature Circulating flui...

Page 86: ...rculating fluid set temperature offset temperature Even if the discharge temperature is 31 o C the circulating fluid temperature is 30 o C at the customer s device because of 1 o C of heat radiation d...

Page 87: ...temperature 0 0 o C 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital display Offset mode Setting and checking 2 Press...

Page 88: ...OFF Centigrade to Sets offset temperature Temperature unit is Centigrade Setting unit is 0 1 o C Temperature unit is Fahrenheit Setting unit is 0 1 o F Fahrenheit to 6 Press the MENU key once Return...

Page 89: ...tarts the operation when the power supply recovers retaining the conditions before the power cut When communication is used If the communication mode is DIO REMOTE SERIAL mode MODBUS this function doe...

Page 90: ...prox 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital display Recover from power failure Setting and checking 2 Press the SEL key 8 times The set screen of re...

Page 91: ...ure of between 3 o C and 5 o C preventing freezing When the anti freezing function is set RUN lamp blinks every 2 sec during waiting pump does not operate The RUN lamp blinks every 0 3sec during the a...

Page 92: ...Repeat pressing the key until the setting screen for key lock appears on the digital display Anti freezing function Setting and checking 2 Press the SEL key 9 times The set screen of anti freezing fun...

Page 93: ...setting Key click sound Sets key click sound ON 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital display Key click s...

Page 94: ...et temperature unit switching Display Item Contents Initial value Default setting Temperature unit Sets temperature unit o C 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key unti...

Page 95: ...e unit switching Display Item Contents Initial value Default setting Pressure unit Sets pressure unit MPa 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting scree...

Page 96: ...ulated operation time is not reset NO 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital display Data reset 2 Press the...

Page 97: ...stomize function setting and checking for details 5 16 2 Method of resetting accumulated time reset function The table below explains the setting items of the accumulated time reset and the initial va...

Page 98: ...accumulated operating time is reset Fan accumulated operating time reset 4 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for key lock appears on the di...

Page 99: ...Select then the accumulated operating time of the compressor is reset The display returns to the main menu Table 5 16 4 List of set value Set value Explanation Initial value Default setting Not reset...

Page 100: ...from the table below with key or key and confirm by pressing SEL Select then the accumulated operating time of the dust proof filter is reset The display returns to the main menu Table 5 16 5 List of...

Page 101: ...e large piping resistance even though the pump discharges the minimum flow This situation is not malfunction of the product Frequency set mode The pump of the product is operated according to the set...

Page 102: ...creen of pump operation mode is displayed on the digital display PV SV 3 Select the pump operation mode from the table below with key or key and confirm by pressing SEL Table 5 17 2 List of set value...

Page 103: ...is MPa Setting unit is 0 01MPa Pressure unit is PSI Setting unit is 1PSI to PSI to Pump operation frequency 6 Press the SEL key once The set screen of pump operation frequency is displayed on the dig...

Page 104: ...ats to be lit on for 0 5 sec and off for 3sec during standing by When the pump does not operate The RUN lamp blinks every 0 3sec during the automatic operation of the pump The default setting of this...

Page 105: ...key until the setting screen for key lock appears on the digital display Warming up setting and checking 2 Press the SEL key 26 times The set screen of warming up is displayed on the digital display...

Page 106: ...et value Set value Explanation Initial value Default setting Setting checking are not available if the setting of the warming up function is OFF Centigrade to Sets the warming up set temperature setti...

Page 107: ...m Contents Initial value Default setting Alarm buzzer sound Sets alarm buzzer sound ON 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for alarm buzzer...

Page 108: ...elect Impossible to select 1 The alarm operations of all the object alarms of the P RUN cannot be customized individually but collectively Alarm thresholds and others In the table 5 20 1 2 3 4 Alarm s...

Page 109: ...eration 9 AL08 Circulating fluid discharge pressure rise Set pressure 0 55MPa 80PSI 7 9 0 05 to 0 60MPa 7 to 87PSI AL09 Circulating fluid discharge pressure drop Set pressure 0 05MPa 7PSI 8 9 0 05 to...

Page 110: ...L23 Circulating fluid return temp sensor failure AL24 Compressor suction temp sensor failure AL25 9 Circulating fluid discharge pressure sensor failure Pump operation mode shifts to a frequency settin...

Page 111: ...ppage AL42 Compressor waiting AL43 12 Fan breaker trip AL44 12 Fan inverter error AL45 13 Compressor breaker trip AL46 Compressor inverter error AL47 13 Pump breaker trip AL48 Pump inverter error AL49...

Page 112: ...33 8 o F Changing of circulating fluid discharge pressure rise AL08 Circulating fluid discharge temp rise Alarm operation A RUN Detection pressure for circulating fluid pressure rise Alarm threshold...

Page 113: ...mpressor suction temp AL12 Low super heat temperature AL13 High compressor discharge pressure AL15 Refrigerant circuit pressure high pressure side drop AL16 Refrigerant circuit pressure low pressure s...

Page 114: ...ance Alarm operation OFF Changing of power stoppage alarm AL41 Power stoppage Alarm operation A STP Monitoring time for maintenance of dustproof filter AL40 3 Dust proof filter maintenance Alarm thres...

Page 115: ...HRX OM R026 Chapter 5 Display and setting of various functions HRSH Series 5 20Alarm customizing function 5 53 generated Operation is stopped when this alarm signal is generated...

Page 116: ...opped when this alarm signal is generated Detection temperature for circulating fluid discharge temperature rise Setting and checking 6 Press the SEL key once The set screen of detection temperature f...

Page 117: ...pped when this alarm signal is generated Detection temperature for circulating fluid discharge temperature drop Setting and checking 10 Press the SEL key once The set screen of detection temperature f...

Page 118: ...nerated Operation is stopped when this alarm signal is generated Detection pressure for circulating fluid discharge pressure rise Setting and checking 14 Press the SEL key once The set screen of detec...

Page 119: ...s generated Operation is stopped when this alarm signal is generated Detection pressure for circulating fluid discharge pressure drop Setting and checking 18 Press the SEL key once The set screen of d...

Page 120: ...ated Operation is stopped when this alarm signal is generated The monitoring time of communication error Setting and checking 22 Press the SEL key once The set screen of the monitoring time of communi...

Page 121: ...nal 2 detection Setting and checking 26 Press the SEL key once The set screen of the changing of contact input signal 2 detection is displayed on the digital display 27 Select the changing of contact...

Page 122: ...oring Alarm monitoring starts at the same time as operation starts Automatic monitoring When the circulating fluid temperature is outside of the alarm threshold range at the time of operation start th...

Page 123: ...the time when alarm monitoring starts Setting unit is 1 minute Settings of this function and example of alarm generating timing for 5 15 3 Setting of temperature alarm monitoring method and generation...

Page 124: ...tion As the circulating fluid temperature at this time is 20 o C AS 06 starts alarm monitoring at the same time as the operation start Status 2 The circulating fluid temperature becomes within the set...

Page 125: ...e becomes within the set range of AS 04 AS 04 alarm monitoring starts Status 3 The circulating fluid temperature exceeds the threshold of AS 06 but the alarm will not be generated as it has returned w...

Page 126: ...HRX OM R026 Chapter 5 Display and setting of various functions 5 20 Alarm customizing function HRSH Series 5 64...

Page 127: ...igerant circuit pressure low pressure side drop AL18 Compressor running failure AL24 Compressor suction temp sensor failure AL26 Compressor fluid discharge pressure sensor failure AL27 Compressor suct...

Page 128: ...changing of pump maintenance is displayed on the digital display 41 Select the changing of pump maintenance from the table below with key or key and confirm by pressing SEL Table 5 20 28 List of set...

Page 129: ...aintenance from the table below with key or key and confirm by pressing SEL Table 5 20 30 List of set value Set value Explanation Initial value Default setting This alarm signal is not detected Operat...

Page 130: ...ing This alarm signal is not detected Operation continues when this alarm signal is generated Setting and checking of the monitoring time for maintenance of dustproof filter 50 Press the SEL key once...

Page 131: ...1 ALT Contact input signal 1 Delay timer time delay of reading Sets the delay timer of reading of contact input signal 1 0 2 Contact input signal 1 OFF detection timer Sets the contact input signal 1...

Page 132: ...panel operates and sets the thermo chiller Sets DIO mode 1 The operation starts with contact input output Sets SERIAL mode 2 Serial communication performs operation setting 1 When the setting of the c...

Page 133: ...on Setting and checking 5 Press the SEL key once The set screen of communication specification is displayed on the digital display 6 Select communication specification from the table below with key or...

Page 134: ...BUS to Sets of slave addresses for MODBUS Set range is 1 to 99 Communication speed MODBUS Setting and checking 11 Press the SEL key once The set screen of communication speed MODBUS is displayed on th...

Page 135: ...peed simple communication protocol Setting checking 15 Press the SEL key once The set screen of communication speed simple communication protocol is displayed on the digital display 16 Select ccommuni...

Page 136: ...ocol Setting and checking 19 Press the SEL key once The set screen of data length simple communication protocol is displayed on the digital display 20 Select data length simple communication protocol...

Page 137: ...otocol Setting and checking 23 Press the SEL key once The set screen of stop bit simple communication protocol is displayed on the digital display 24 Select stop bit simple communication protocol from...

Page 138: ...e communication protocol Setting and checking 27 Press the SEL key once The set screen of communication range simple communication protocol is displayed on the digital display 28 Select communication...

Page 139: ...d communication protocol 2 External switch signal cannot be set Contact input signal 1 type Setting and checking 31 Press the SEL key once The set screen of contact input signal 1 type is displayed on...

Page 140: ...nal 1 OFF detection timer Setting and checking 35 Press the SEL key once The set screen of the contact input signal 1 OFF detection timer is displayed on the digital display 36 Select contact input si...

Page 141: ...signal 2 type Setting and checking 39 Press the SEL key once The set screen of contact input signal 2 type is displayed on the digital display 40 Select contact input signal 2 type from the table bel...

Page 142: ...F detection timer Setting and checking 43 Press the SEL key once The set screen of contact input signal 2 OFF detection timer is displayed on the digital display 44 Select contact input signal 2 OFF d...

Page 143: ...ut Recovery from power failure setting status signal output Anti freezing setting status signal output Contact input signal 1 pass through signal output Contact input signal 2 pass through signal outp...

Page 144: ...elect contact output signal 2 function from the table below with key or key and confirm by pressing SEL Table 5 21 27 List of set value Set value Explanation Initial value Default setting Without sign...

Page 145: ...l 2 selected alarm Setting and checking 55 Press the SEL key once The set screen of contact output signal 2 selected alarm is displayed on the digital display 56 Select contact output signal 2 selecte...

Page 146: ...put Recovery from power failure setting status signal output Anti freezing setting status signal output Contact input signal 1 pass through signal output Contact input signal 2 pass through signal out...

Page 147: ...ey and confirm by pressing SEL Table 5 21 32 List of set value Set value Explanation Initial value Default setting Setting checking are not available unless the function setting of digial output 3 is...

Page 148: ......

Page 149: ...ter piping 6 1 1 Option M DI water Pure water piping This option is for customers who use DI water pure water as circulating fluid Circulating fluid wetted materials Stainless Include heat exchanger b...

Page 150: ...id filling does not start when alarm of table 5 19 1 is generated Fluid filling stops if the filling is automatic Table 6 2 1 Table of alarms automatic fluid filling stops does not start Code Descript...

Page 151: ...on Manual for communication for details Read alarm status with serial communication Refer to the Operation Manual for communication for details The thermo chiller has two types of operation depending...

Page 152: ...alarm The alarm with the highest number is the alarm that was generated first Example of display PV SV PV SV PV SV SEL SEL SEL In case that the alarms are generated in the order AL16 AL03 AL02 The al...

Page 153: ...nly be stopped on this screen Press and keys down simultaneously The alarm buzzer is stopped Tips The alarm buzzer can be set not to make sound Refer to 5 15 The procedure to stop the alarm buzzer is...

Page 154: ...off The operation panel displays the circulating fluid temperature and the circulating fluid set temperature The contact signal of the contact input output communication stops Refer to the Operation...

Page 155: ...main display and check monitor menu the pressure sensor of the circulating fluid circuit has a malfunction Ask the service AL09 Circulating fluid discharge pressure drop A RUN Restart and check if the...

Page 156: ...EEEE is displayed on the PI display of the main display and check monitor display Ask for the service AL26 Compressor discharge pressure sensor failure P RUN Malfunction of the pressure sensor for th...

Page 157: ...hort circuit voltage fluctuation abnormal interphase voltage open phase surge Release the fan breaker trip referring to 6 3 2 How to release the fan breaker trip AL44 2 Fan inverter error P RUN AL45 1...

Page 158: ...s power supply facility 2 Remove 12 screws to remove the upper panel Fig 7 1 Removal of upper panel 3 Remove 7 screws to remove the panel for electrical unit Fig 7 2 Remove the panel of the electrica...

Page 159: ...he panel for electrical unit and the upper panel in the reverse order of the removal Be sure to fasten the front panel of the electrical unit before turn on the breaker of the facility power supply cu...

Page 160: ...e breaker of the customer s power supply facility 2 Remove 12 screws to remove the upper panel Fig 7 4 Removal of upper panel 3 Remove 15 screws to remove the side panel Fig 7 5 Removal of side panel...

Page 161: ...ch directly under the cover the switch is tripped If you press the switch from the cover and you do not feel the switch head directly under the cover the tripping is released You cannot see if the pum...

Page 162: ...breaker is are not turned on Turn on the breaker Failure of the breaker of the customer s power supply or and optional power supply Replace the breaker No power supply The breaker for the power supply...

Page 163: ...ess Sulfide ion mg L Not detected Not detected Ammonium ion mg L 0 1 or less 1 0 or less Residual chlorine mg L 0 3 or less 0 3 or less Separation carbonic acid mg L 4 0 or less 4 0 or less Quoted fro...

Page 164: ...no problem for use Operating conditions Check the operation condition There is no abnormal noise vibration smell and smoke Ventilating condition Air cooled refrigerating type Check the condition of t...

Page 165: ...filter 1 Dustproof filter is installed on the right side of the chiller 2 Hold the pull at the bottom of the dustproof filter and lift the filter Pull the filter forward and lift it then pull it downw...

Page 166: ...iner of accesarry clean the screen mesh in the strainer when exchanging the circulating fluid Confirm if there is no circulating fluid remained in the product the customer s machine and the piping Rem...

Page 167: ...replace the mechanical seal Order the mechanical seal described in 8 3Consumables as a service part Fig 8 3 Check for water leakage from pump Leakage from the mechanical seal It is impossible to preve...

Page 168: ...e pump s heat radiation to keep the circulating fluid temperature around the warming up function set temperature If it is necessary to shorten the circulating fluid temperature rising time set this fu...

Page 169: ...ected 2 Drain the circulating fluid completely Please refer to 8 4 1 Drain of the circulating fluid for the method of drain the circulating fluid from the product 3 After draining cover the product wi...

Page 170: ...ng fluid from the drain port remove residual liquid in the tank using a syringe or waist cloth 7 Close the ball valve and mount the tank lid How to connect to the drain port When piping the drain port...

Page 171: ...side panel then open the air vent valve The facility water in the product will be drained from the facility water inlet port Fig 8 6 Discharge of the facility water 5 After draining shut the air vent...

Page 172: ...HRX OM R026 Chapter 8 Control Inspection and Cleaning 8 4 Stop for a Long Time HRSH Series 8 10...

Page 173: ...eight dry condition kg Approx 130 1 Use 15 ethylene glycol aqueous solution if operating in a place where the circulating fluid temp or ambient temperature is lower than 10 o C 2 Use fluid in conditio...

Page 174: ...40 meshes 25A Barrel nipple 25A Anchor brackets 2pcs including M10 bolts 4pcs 9 Weight dry condition kg Approx 130 1 Use 15 ethylene glycol aqueous solution if operating in a place where the circulati...

Page 175: ...meshes 25A Barrel nipple 25A Anchor brackets 2pcs including M10 bolts 4pcs 9 Weight dry condition kg Approx 121 1 Use 15 ethylene glycol aqueous solution if operating in a place where the circulating...

Page 176: ...d list label 2pc English 1pc Japanese 1pc Operation manual 2pc English 1pc Japanese 1pc Y strainer 40 meshes 25A Barrel nipple 25A Anchor brackets 2pcs including M10 bolts 4pcs 9 Weight dry condition...

Page 177: ...HRX OM R026 Chapter 9 Documents HRSH Series 9 1 Specifications 9 5...

Page 178: ...obal Warming Potential GWP Regulation EU No 517 2014 Based on the IPCC AR4 Revised Fluorocarbons Recovery and Destruction Law Japanese law R134a 1 430 1 430 R404A 3 922 3 920 R407C 1 774 1 770 R410A 2...

Page 179: ...A MAX 2 24VCOM output Contact output signal 3 Contact input signal 1 Contact output signal 1 Contact output signal 2 Contact input signal 2 Alarm status signal output Run stop signal input Operation s...

Page 180: ...HRX OM R026 Chapter 9 Documents 9 2 Outline dimensions HRSH Series 9 8 9 2 Outline dimensions 9 2 1 HRSH090 A 20 40 Fig 9 1 Outline dimensions Dimensions for the positions of the anchor bolts...

Page 181: ...HRX OM R026 Chapter 9 Documents HRSH Series 9 2 Outline dimensions 9 9 9 2 2 HRSH090 W 20 40 Fig 9 2 Outline dimensions Dimensions for the positions of the anchor bolts...

Page 182: ...fluid circuit Tank TS PS TS Customer s machine Heat load Fig 9 3 Flow diagram HRSH090 A 20 40 9 3 2 HRSH090 W 20 40 E E PS TS TS PS DC inverter compressor Expansion valve B Expansion valve A Dryer Pr...

Page 183: ...6 Cooling capacity HRSH090 A 40 0 2 4 6 8 10 12 5 10 15 20 25 30 35 40 Circulating fluid temperature Cooling capacity kW Ambient temperature 32 o C Ambient temperature 43 o C Ambient temperature 45 o...

Page 184: ...H Series 9 12 9 4 3 HRSH090 W 20 HRSH090 W 40 Fig 9 7 Cooling capacity HRSH090 W 20 HRSH090 W 40 0 2 4 6 8 10 12 14 5 10 15 20 25 30 35 40 Circulating fluid temperature Cooling capacity kW Facility wa...

Page 185: ...H090 A 20 40 HRSH090 W 20 40 Fig 9 8 Pump capacity HRSH090 A 20 40 HRSH090 W 20 40 0 0 1 0 2 0 3 0 4 0 5 0 6 0 10 20 30 40 50 60 70 Circulating fluid flow L min Circulating fluid pressure MPa 0 10 20...

Page 186: ...creased sufficiently This symbol stands for a possible risk of electric shock The product is operated at high voltage and contains uncovered live terminals inside DO NOT operate the product without co...

Page 187: ...ts HRSH Series 9 5 Types of hazard labels 9 15 9 5 1 Locations of Hazard Labels There are various warning labels on the product to show the potential hazards Fig 9 9 Locations of Hazard Labels Fig 9 1...

Page 188: ...tandard This system conforms to the following standards Table 9 2 Compliance standard Standard Model CE Mark EMC Directive Machinery Directive 2004 108 EC 2006 42 EC HRSH090 40 HRSH090 20 S UL CSA sta...

Page 189: ...Bussy Saint Georges F 77600 Germany SMC Pneumatik GmbH 49 6103 402 0 Boschring 13 15 D 63329 Egelsbach Greece SMC Hellas E P E 30 210 2717265 Anagenniseos 7 9 P C 14342 Nea Philadelphia Athens Hungar...

Page 190: ...heck Sheet Model no Mfg code Operation conditions Presence of error Present Not present outlet press MPa Supply press MPa Flow rate L min Supply temp Discharge press MPa Flow rate L min Temperature Fl...

Page 191: ...he failure was a secondary failure of the product caused by the failure of equipment connected to the product 6 The failure was caused by a natural disaster such as an earthquake typhoon or flood or b...

Page 192: ...orm checks and maintenance daily checks and regular checks specified in the Operation Manual and Maintenance Manual 3 Record the check and maintenance results on the daily check sheet attached to the...

Page 193: ......

Page 194: ...AN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2020 SMC Corporati...

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