Giant-Vac TLBC29202BVG Assembly Instructions Operator'S Manual Parts List Download | Manualshive

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ASSEMBLY INSTRUCTIONS

OPERATOR’S MANUAL

PARTS LIST

29hp Truck

Loader with

Chipper

Actual product differs from product pictured above

Models covered:

TLBC29202BVG

Manual No. 3100026

R0808.1

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Summary of Contents for TLBC29202BVG

Page 1: ...ASSEMBLY INSTRUCTIONS OPERATOR S MANUAL PARTS LIST 29hp Truck Loader with Chipper Actual product differs from product pictured above Models covered TLBC29202BVG Manual No 3100026 R0808 1 ...

Page 2: ...wever some damage may occur during shipment If any such damage is found upon initial inspection immediately notify the transport carrier who delivered your machine as they are solely responsible for such damage as well as any subsequent adjustments necessary Before assembly please take a moment and record your model number and serial number below for future reference both numbers are located on th...

Page 3: ... drain the machine indoors Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly OPERATION Never run an engine in an enclosed area Operate only in the daylight or with good artificial light keeping away from holes and hidden hazards Be sure all components are securely in place and in good operat...

Page 4: ...pproaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label MAINTENANCE AND STORAGE Always observe safe refueling and fuel handl...

Page 5: ...f manufacturer s warranty 3 unit assembly set up Note Please refer to Parts List for correct part identification and placement Parts list reference numbers are called out by sheet number followed by reference number s on that sheet 1 1 indicates Sheet 1 reference number 1 2 32 34 38 indicates Sheet 2 reference numbers 32 through 38 excluding 33 etc FENDER ASSEMBLY CHW UNITS ONLY Insert one 3 8 16 ...

Page 6: ...ure in uppermost position with clevis pin and bridge pin Use outermost holes SUPPORT JACK AND SAFETY CHAIN INSTALLATION CHW UNITS ONLY Safety Note Assistance is required when installing support jack If access to lifting equipment is possible it is highly recommended Remove jack from upside down shipping position Lifting draw bar insert jack into crank assembly making sure teeth of jack point out a...

Page 7: ...charge stack and elbow If access to lifting equipment is possible it is highly recommended Important Safety Note To prevent unit rollover during Discharge Assembly lock rear support leg in lowermost position possible Failure to do this may result in injury or death and or damage to unit or property Place discharge stack atop power unit with boom pivot brackets facing out toward right rear of unit ...

Page 8: ...top hose support band then adjust chain length between hose and boom to about three feet 3 4 of total length by slipping S hook on end of chain through appropriate mid link BATTERY SERVICE AND CONNECTIONS Fill battery with acid auto parts store Connect battery cables hardware not supplied making careful note of polarity Long cable from engine goes to battery positive Short cable bolted to engine b...

Page 9: ...ris blow by an old 13 or 14 inner tube works fine CONNECTING UNIT TO TOWING VEHICLE Install appropriate trailer plug onto end of unit wiring harness to match socket on towing vehicle Wiring scheme is as follows Red Right signal Yellow Left signal Brown Taillights Green Ground Back towing vehicle up to unit Raise or lower support jack until ball hitch receiver on unit is about 3 4 higher than ball ...

Page 10: ...ollowed by Intake Nozzle 2 11 with handle pointed upwards and toward hose Tighten clamps securely HOSE SUPPORT BOOM ASSEMBLY ALL UNITS Attach yoke end of Threaded spring guide 5 5 to second thru hole of horizontal boom member 5 2 with one 1 2 13 x 3 hex bolt 5 3 securing with 1 2 13 lock nut 5 4 Do not over tighten lock nut Note Be sure spring guide and chain eye at end of boom are both toward bot...

Page 11: ...h the ventilation screen If debris is wet or partially frozen run the machine at full throttle Lower intake hose boom assembly until nozzle floats 2 3 inches from the ground then adjust engine throttle so that when nozzle is pushed to the ground suction can be broken with moderate effort using three fingers of one hand This will make operation relatively easy and comfortable Time and experience wi...

Page 12: ...om a buildup of grass leaves or excessive grease An accumulation of these combustible materials may result in a fire or simply impede performance Never change attachments or make any adjustments repairs or replacements until the unit is completely shut down and the battery is disconnected CHECKING AND ADJUSTING IMPELLER BELTS NOTE Check new belts frequently during first 24 48 hours of installation...

Page 13: ...ER BELTS IMPORTANT NOTE IT IS HIGHLY RECOMMENDED THAT IMPELLER BELTS BE REPLACED BY AN AUTHORIZED GIANT VAC DEALER STORAGE Keep the unit in locked storage to prevent unauthorized individuals especially children from playing and or tampering with the unit When storing the unit for prolonged periods it is recommended to disconnect the battery Store fuel in an approved clearly marked container DO NOT...

Page 14: ...own visor that may be plastic or mesh Operators must wear a sturdy pair or work pants and a good pair of hard toe work boots with non slip soles Gloves are recommended to protect the operators hands but gauntlet style gloves should never be worn again due to possibility of snagging on wood being chipped Operators must avoid wearing any kind of jewelry such as earrings rings watches or necklaces th...

Page 15: ...re the discharge chute is pointed in the proper direction away from buildings by standers and operators Chipper Operation Safety Safe operation of the chipper is crucial Maximum diameter of material to be feed into the chipper shall be 2 1 2 and shall not exceed 6 feet in length avoid dead or frozen wood in order to avoid kickback Brush for the chipper should be stacked in a way that makes it easy...

Page 16: ... site along with a fire extinguisher Chipper Maintenance and Care Safety Maintenance is key to keeping the Giant Vac chipper in excellent condition As important as maintenance upkeep is to the chipper it is equally important to perform all maintenance is a safe manner Never attempt to unclog a chipper or perform any type of maintenance while the chipper is running Before performing any maintenance...

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Page 19: ...nt Bolt 3 3 31595 3 8 x 1 3 4 Hex Bolt Motor Mount Bolt 1 4 31008 3 8 Lock Washer 4 5 31009 3 8 Hex Nut 4 8 40117 Fuel Tank 1 8A 31755 Hose Rubber Fuel 1 4 x 10 Length 1 34041 Clamp Hose 1 4 Worm Drive 2 9 31157 Fuel Tank Strap 2 9A 31158 Gas Tank Mount 1 9B 31445 Inline Fuel Shutoff Valve 1 10 40119 Fuel Tank Cap 1 11 39020 Battery 1 11A 40118 Battery Box 1 31642 Battery Cable 32SS Positive 1 318...

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Page 21: ...31078 1 2 Lock Washer 4 9 31022 1 2 Nut 4 10 31711 Single Split Collar 1 7 16 2 11 36342 Pulley 1 12 36232 Bushing 1 7 16 1 13 31008 3 8 Lock Washer 3 14 31112 3 8 16 x 1 1 2 Bolt 3 15 31677 Key 1 16 36342 Pulley 1 17 36232 Bushing 1 7 16 1 18 31008 3 8 Lock Washer 3 19 31112 3 8 16 x 1 1 2 Bolt 3 20 31677 Key 1 21 36339 Belt 3VX530 4 1 22 36163 Bearing 1 7 16 1 23 31740 1 2 13 x 2 Bolt 4 24 31460...

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Page 23: ...RIPTION TLBC29202BVG 1 24661 Chipper Chute 1 2 24662 Chipper Chute Door 1 3 24663 Chipper Door Hinge 1 4 24664 Chipper Chute Plunger 1 5 23070 Rubber Deflector Flap 1 6 32213 Rubber Tie Down 1 7 24667 Chute Support 1 8 81373 Bed Knife 1 9 24669 Safety Holder 1 10 24671 Plunger Holder 2 ...

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Page 25: ... 1 Hex Bolt 18 3 31008 3 8 Lock Washer 18 4 31009 3 8 16 Hex Nut 18 5 34019 Hose Intake 12 x 10 1 6 34020 Clamp Hose 12 1 6 34031 Clamp Hose 12 with Safety Swtich Activator Plate 1 7 40110 Band Hose Support 12 with Hardware 1 31141 5 16 18 x 3 1 2 Hex Bolt Support Band Hardware 1 31004 5 16 18 Hex Nut 2 8 20165 Nozzle Intake 12 w Adjustable Handle 1 20168 Handle Adjustable with Foam Grip 1 9 27268...

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Page 27: ...TION TLBC29202BVG 1 24640 Discharge Stack 1 2 24614 Discharge Elbow No Off Set 1 3 31097 3 8 16 x 1 1 4 Hex Bolt 16 4 31034 3 8 Flat Washer 32 5 31008 3 8 Lock Washer 16 6 31009 3 8 16 Hex Nut 16 7 34021 Hose Discharge 8 x 5 Metal 1 8 34048 Ring Squeeze 8 1 31086 1 2 13 x 1 3 4 Bolt 1 ...

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Page 29: ... Wiring Harness Bold Clip Small 2 32090 10 x 1 2 Self Tapping Screw Fastens Grounds 2 14 40126 Support Leg 1 15 31125 3 8 x 4 Clevis Pin 1 16 31126 Bridge Pin 1 17 38044 Draw Bar Swing Jack Style 1 18 31017 5 8 x 4 1 2 Hex Bolt 4 19 31326 5 8 Split Lock Washer 4 20 31199 5 8 Lock Nut 1 21 33176 Jack Trailer Support Swing Away Style 2 31033 3 8 16 x 1 Hex Bolt 4 31008 3 8 Lock Washer 4 31009 3 8 16...

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Page 31: ...O DESCRIPTION TLBC29202BVG 1 40107 Boom Vertical Member 1 2 40131 Boom Horizontal Member 1 3 31025 1 2 13 x 3 Hex Bolt 2 4 31406 1 2 13 Lock Nut 2 5 40108 Guide Threaded Spring 1 6 31110 3 4 10 Hex Nut 3 7 31023 3 4 Flat Washer 2 8 31332 Spring Boom 1 9 31140 Chain Boom w 2 S Hooks 1 ...

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Page 33: ...Bolt NOTES 1 These torque values are to be used for all hardware excluding locknuts self tapping screws thread forming screws sheet metal screws and socket head setscrews 2 Recommended seating torque values for locknuts a for prevailing torque locknuts use 65 of grade 5 torques b for flange whizlock nuts and screws use 135 of grade 5 torques 3 Unless otherwise noted on assembly drawings all torque...

Page 34: ...warranty is expressly limited to the replacement or repair at an authorized servicing Giant Vac dealer or at a point designated by us of such parts as appear to us to have been defective All defective parts have to be returned freight prepaid before credit will be issued We shall not be liable for transportation charges in connection with the replacement or repair of defective parts This warranty ...

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