background image

in/lbs

ft/lbs

3

Torque Specification Chart

FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Property
Class

Class 8.8

Class 10.9

 Class 12.9

Size Of
Hardware

Nm.

Nm.

Nm.

Nm.

M3

1.28
2.90
5.75

9.9

16.5

24
48
83

132
200
275
390
530
375
995

1350
1830
2360
3050

13.44

1.80
4.10
8.10

14

23

34

67

117
185
285
390
550
745
960

1400
1900
2580
3310
4290

19.2

22.92

2.15

M4

30.72

43.44

52.56

4.95

M5

60.96

5.97

7.15

16.5

9.7

M6

7.3

10.3

12.1

M7

12.1

16.9

19.9

27

M8

17.7

25

29

40

M10

35

50

59

81

M12

61

86.2

103

140

M14

101

136

162

220

M16

147

210

250

340

M18

202

287

346

470

M20

290

405

486

660

M22

390

559

656

890

M24

497

708

840

1140

M27

733

1032

1239

1680

M30

995

1401

1681

2280

M33

1349

1902

2278

3090

M36

1740

2441

3798

2935

3980

M39

2249

3163

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

Hardware
Grade

SAE Grade 2

SAE Grade 5

SAE Grade 8

Size Of

in/lbs

ft/lbs

in/lbs

ft/lbs

in/lbs

ft/lbs

in/lbs

in/lbs

Hardware

ft/lbs

Nm.

ft/lbs

Nm.

ft/lbs

Nm.

8-32

19

2.1

30

3.4

41

4.6

8-36

20

2.3

31

3.5

43

4.9

10-24

27

3.1

43

4.9

60

6.8

10-32

31

3.5

49

5.5

68

7.7

1/4-20

66

7.6

8

10.9

12

16.3

1/4-28

76

8.6

10

13.6

14

19.0

5/16-18

11

15.0

17

23.1

25

34.0

5/16-24

12

16.3

19

25.8

29

34.0

3/8-16

20

27.2

30

40.8

45

61.2

3/8-24

23

31.3

35

47.6

50

68.0

7/16-14

30

40.8

50

68.0

70

95.2

7/16-20

35

47.6

55

74.8

80

108.8

1/2-13

50

68.0

75

102.0

110

149.6

1/2-20

55

74.8

90

122.4

120

163.2

9/16-12

65

88.4

110

149.6

150

204.0

9/16-18

75

102.0

120

163.2

170

231.2

5/8-11

90

122.4

150

204.0

220

299.2

5/8-18

100

136

180

244.8

240

326.4

3/4-10

160

217.6

260

353.6

386

525.0

3/4-16

180

244.8

300

408.0

420

571.2

7/8-9

140

190.4

400

544.0

600

816.0

7/8-14

155

210.8

440

598.4

660

897.6

1-8

220

299.2

580

788.8

900

1,244.0

1-12

240

326.4

640

870.4

1,000

1,360.0

Hex Head Capscrew

Hex Nut

Lockwasher

Washer

Carriage Bolt

NOTES

1. These torque values are to be used for all hardware

excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:

a. for prevailing torque locknuts - use 65% of grade 5

torques.

b. for flange whizlock nuts and screws - use 135% of

grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque

values must meet this specification.

Hardware Identification  &  Torque Specifications

Common Hardware Types

No

Marks

The guides and ruler furnished below are designed to

help you select the appropriate hardware.

8.8

10.9

12.9

Class 5.6

5.6

5150

13.44

1.28

5.88

26.4

2.50

44.64

4.3

5.2

7.1

7.7

10.5

15

21

988

1340

759

1030

590

800

435

590

320

435

217

295

169

230

126

171

89

121

64

88

42

58

26

36

.56

Thread
Diameter (mm)

Screw, 1/2- 16 x 2

Body
Diameter

Diameter

Inside
Diameter (in)

Nut, 1/2-16

0

1/4

3/4

1/2

2

1

1/4

3/4

1/2

1/4

3/4

1/2

1/4

3/4

1/2

4

90

100

70

80

50

60

30

40

0

10

20

     Thread
Diameter (mm)

Nut, M8

Screw, M8- 1.25 x 25

Distance between 
threads (mm)

Body
Length (in)

Body
Length (mm)

3/8” Bolt or Nut

Wrench—9/16”

5/16” Bolt or Nut

Wrench—1/2”

1/4” Bolt or Nut

Wrench—7/16”

1/2” Bolt or Nut

Wrench—3/4”

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

in/lbs

Threads 
per inch

Threads 
per inch

Body Length

Body

When a washer or nut is identified as 1/2” (M8), this is 
the 

Nominal size

, meaning the 

inside diameter

 is 1/2 inch 

(8mm metric thread diameter); if a second number is present
it represents the 

threads per inch 

(distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50 ),
this means the 

Nominal size

, or body diameter is 1/2 inch (8mm

metric thread diameter), the second number,16, represents the 

threads per inch, (1.25 thread diameter). 

The final number is the 

body length of the bolt or screw, 2 inches (50mm).

Standard Hardware Sizing

M6 Bolt or Nut
Wrench—10mm

M8 Bolt or Nut
Wrench—13mm

M10 Bolt or Nut
Wrench—17mm

M12 Bolt or Nut
Wrench—19mm

M14 Bolt or Nut
Wrench—22 mm

Wrench & Fastener Size Guide

Summary of Contents for TLBC29202BVG

Page 1: ...ASSEMBLY INSTRUCTIONS OPERATOR S MANUAL PARTS LIST 29hp Truck Loader with Chipper Actual product differs from product pictured above Models covered TLBC29202BVG Manual No 3100026 R0808 1 ...

Page 2: ...wever some damage may occur during shipment If any such damage is found upon initial inspection immediately notify the transport carrier who delivered your machine as they are solely responsible for such damage as well as any subsequent adjustments necessary Before assembly please take a moment and record your model number and serial number below for future reference both numbers are located on th...

Page 3: ... drain the machine indoors Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly OPERATION Never run an engine in an enclosed area Operate only in the daylight or with good artificial light keeping away from holes and hidden hazards Be sure all components are securely in place and in good operat...

Page 4: ...pproaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label MAINTENANCE AND STORAGE Always observe safe refueling and fuel handl...

Page 5: ...f manufacturer s warranty 3 unit assembly set up Note Please refer to Parts List for correct part identification and placement Parts list reference numbers are called out by sheet number followed by reference number s on that sheet 1 1 indicates Sheet 1 reference number 1 2 32 34 38 indicates Sheet 2 reference numbers 32 through 38 excluding 33 etc FENDER ASSEMBLY CHW UNITS ONLY Insert one 3 8 16 ...

Page 6: ...ure in uppermost position with clevis pin and bridge pin Use outermost holes SUPPORT JACK AND SAFETY CHAIN INSTALLATION CHW UNITS ONLY Safety Note Assistance is required when installing support jack If access to lifting equipment is possible it is highly recommended Remove jack from upside down shipping position Lifting draw bar insert jack into crank assembly making sure teeth of jack point out a...

Page 7: ...charge stack and elbow If access to lifting equipment is possible it is highly recommended Important Safety Note To prevent unit rollover during Discharge Assembly lock rear support leg in lowermost position possible Failure to do this may result in injury or death and or damage to unit or property Place discharge stack atop power unit with boom pivot brackets facing out toward right rear of unit ...

Page 8: ...top hose support band then adjust chain length between hose and boom to about three feet 3 4 of total length by slipping S hook on end of chain through appropriate mid link BATTERY SERVICE AND CONNECTIONS Fill battery with acid auto parts store Connect battery cables hardware not supplied making careful note of polarity Long cable from engine goes to battery positive Short cable bolted to engine b...

Page 9: ...ris blow by an old 13 or 14 inner tube works fine CONNECTING UNIT TO TOWING VEHICLE Install appropriate trailer plug onto end of unit wiring harness to match socket on towing vehicle Wiring scheme is as follows Red Right signal Yellow Left signal Brown Taillights Green Ground Back towing vehicle up to unit Raise or lower support jack until ball hitch receiver on unit is about 3 4 higher than ball ...

Page 10: ...ollowed by Intake Nozzle 2 11 with handle pointed upwards and toward hose Tighten clamps securely HOSE SUPPORT BOOM ASSEMBLY ALL UNITS Attach yoke end of Threaded spring guide 5 5 to second thru hole of horizontal boom member 5 2 with one 1 2 13 x 3 hex bolt 5 3 securing with 1 2 13 lock nut 5 4 Do not over tighten lock nut Note Be sure spring guide and chain eye at end of boom are both toward bot...

Page 11: ...h the ventilation screen If debris is wet or partially frozen run the machine at full throttle Lower intake hose boom assembly until nozzle floats 2 3 inches from the ground then adjust engine throttle so that when nozzle is pushed to the ground suction can be broken with moderate effort using three fingers of one hand This will make operation relatively easy and comfortable Time and experience wi...

Page 12: ...om a buildup of grass leaves or excessive grease An accumulation of these combustible materials may result in a fire or simply impede performance Never change attachments or make any adjustments repairs or replacements until the unit is completely shut down and the battery is disconnected CHECKING AND ADJUSTING IMPELLER BELTS NOTE Check new belts frequently during first 24 48 hours of installation...

Page 13: ...ER BELTS IMPORTANT NOTE IT IS HIGHLY RECOMMENDED THAT IMPELLER BELTS BE REPLACED BY AN AUTHORIZED GIANT VAC DEALER STORAGE Keep the unit in locked storage to prevent unauthorized individuals especially children from playing and or tampering with the unit When storing the unit for prolonged periods it is recommended to disconnect the battery Store fuel in an approved clearly marked container DO NOT...

Page 14: ...own visor that may be plastic or mesh Operators must wear a sturdy pair or work pants and a good pair of hard toe work boots with non slip soles Gloves are recommended to protect the operators hands but gauntlet style gloves should never be worn again due to possibility of snagging on wood being chipped Operators must avoid wearing any kind of jewelry such as earrings rings watches or necklaces th...

Page 15: ...re the discharge chute is pointed in the proper direction away from buildings by standers and operators Chipper Operation Safety Safe operation of the chipper is crucial Maximum diameter of material to be feed into the chipper shall be 2 1 2 and shall not exceed 6 feet in length avoid dead or frozen wood in order to avoid kickback Brush for the chipper should be stacked in a way that makes it easy...

Page 16: ... site along with a fire extinguisher Chipper Maintenance and Care Safety Maintenance is key to keeping the Giant Vac chipper in excellent condition As important as maintenance upkeep is to the chipper it is equally important to perform all maintenance is a safe manner Never attempt to unclog a chipper or perform any type of maintenance while the chipper is running Before performing any maintenance...

Page 17: ......

Page 18: ......

Page 19: ...nt Bolt 3 3 31595 3 8 x 1 3 4 Hex Bolt Motor Mount Bolt 1 4 31008 3 8 Lock Washer 4 5 31009 3 8 Hex Nut 4 8 40117 Fuel Tank 1 8A 31755 Hose Rubber Fuel 1 4 x 10 Length 1 34041 Clamp Hose 1 4 Worm Drive 2 9 31157 Fuel Tank Strap 2 9A 31158 Gas Tank Mount 1 9B 31445 Inline Fuel Shutoff Valve 1 10 40119 Fuel Tank Cap 1 11 39020 Battery 1 11A 40118 Battery Box 1 31642 Battery Cable 32SS Positive 1 318...

Page 20: ......

Page 21: ...31078 1 2 Lock Washer 4 9 31022 1 2 Nut 4 10 31711 Single Split Collar 1 7 16 2 11 36342 Pulley 1 12 36232 Bushing 1 7 16 1 13 31008 3 8 Lock Washer 3 14 31112 3 8 16 x 1 1 2 Bolt 3 15 31677 Key 1 16 36342 Pulley 1 17 36232 Bushing 1 7 16 1 18 31008 3 8 Lock Washer 3 19 31112 3 8 16 x 1 1 2 Bolt 3 20 31677 Key 1 21 36339 Belt 3VX530 4 1 22 36163 Bearing 1 7 16 1 23 31740 1 2 13 x 2 Bolt 4 24 31460...

Page 22: ......

Page 23: ...RIPTION TLBC29202BVG 1 24661 Chipper Chute 1 2 24662 Chipper Chute Door 1 3 24663 Chipper Door Hinge 1 4 24664 Chipper Chute Plunger 1 5 23070 Rubber Deflector Flap 1 6 32213 Rubber Tie Down 1 7 24667 Chute Support 1 8 81373 Bed Knife 1 9 24669 Safety Holder 1 10 24671 Plunger Holder 2 ...

Page 24: ......

Page 25: ... 1 Hex Bolt 18 3 31008 3 8 Lock Washer 18 4 31009 3 8 16 Hex Nut 18 5 34019 Hose Intake 12 x 10 1 6 34020 Clamp Hose 12 1 6 34031 Clamp Hose 12 with Safety Swtich Activator Plate 1 7 40110 Band Hose Support 12 with Hardware 1 31141 5 16 18 x 3 1 2 Hex Bolt Support Band Hardware 1 31004 5 16 18 Hex Nut 2 8 20165 Nozzle Intake 12 w Adjustable Handle 1 20168 Handle Adjustable with Foam Grip 1 9 27268...

Page 26: ......

Page 27: ...TION TLBC29202BVG 1 24640 Discharge Stack 1 2 24614 Discharge Elbow No Off Set 1 3 31097 3 8 16 x 1 1 4 Hex Bolt 16 4 31034 3 8 Flat Washer 32 5 31008 3 8 Lock Washer 16 6 31009 3 8 16 Hex Nut 16 7 34021 Hose Discharge 8 x 5 Metal 1 8 34048 Ring Squeeze 8 1 31086 1 2 13 x 1 3 4 Bolt 1 ...

Page 28: ......

Page 29: ... Wiring Harness Bold Clip Small 2 32090 10 x 1 2 Self Tapping Screw Fastens Grounds 2 14 40126 Support Leg 1 15 31125 3 8 x 4 Clevis Pin 1 16 31126 Bridge Pin 1 17 38044 Draw Bar Swing Jack Style 1 18 31017 5 8 x 4 1 2 Hex Bolt 4 19 31326 5 8 Split Lock Washer 4 20 31199 5 8 Lock Nut 1 21 33176 Jack Trailer Support Swing Away Style 2 31033 3 8 16 x 1 Hex Bolt 4 31008 3 8 Lock Washer 4 31009 3 8 16...

Page 30: ......

Page 31: ...O DESCRIPTION TLBC29202BVG 1 40107 Boom Vertical Member 1 2 40131 Boom Horizontal Member 1 3 31025 1 2 13 x 3 Hex Bolt 2 4 31406 1 2 13 Lock Nut 2 5 40108 Guide Threaded Spring 1 6 31110 3 4 10 Hex Nut 3 7 31023 3 4 Flat Washer 2 8 31332 Spring Boom 1 9 31140 Chain Boom w 2 S Hooks 1 ...

Page 32: ......

Page 33: ...Bolt NOTES 1 These torque values are to be used for all hardware excluding locknuts self tapping screws thread forming screws sheet metal screws and socket head setscrews 2 Recommended seating torque values for locknuts a for prevailing torque locknuts use 65 of grade 5 torques b for flange whizlock nuts and screws use 135 of grade 5 torques 3 Unless otherwise noted on assembly drawings all torque...

Page 34: ...warranty is expressly limited to the replacement or repair at an authorized servicing Giant Vac dealer or at a point designated by us of such parts as appear to us to have been defective All defective parts have to be returned freight prepaid before credit will be issued We shall not be liable for transportation charges in connection with the replacement or repair of defective parts This warranty ...

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