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ACC7200 Air Compressor Controller User Manual Page 76 of 77

14.19

YUCHAI

Suitable for BOSCH common rail electronic-controlled engine. Engine type: BOSCH; and speed regulating
can be realized.

Table 42 Engine 42-pin Port

Terminals of controller

Engine 42 pins port

Remark

Auxiliary Output 1

1.40

AUX. Output 1 is configured as “29: Fuel
Relay Output” (The configuration is factory
default).
Connect to engine ignition lock

Auxiliary

Output 2

AUX. Output 2 is configured as “28:
Starting Relay Output” (The configuration
is factory default).
Connect to starter coil directly

CAN(H)

1.35

Using impedance 120Ω connecting line

CAN(L)

1.34

Using impedance 120Ω connecting line

Table 43 Engine 2-pin Port

Battery

Engine 2 pins port

Remark

Battery negative

Wire diameter 2.5mm

Battery positive

Wire diameter 2.5mm

14.20

WEICHAI

Suitable for Weichai BOSCH common rail electronic-controlled engine. Engine type: GTSC1; and
speed regulating can be realized.

Table 44 Engine Port

Terminals of controller

Engine port

Remark

Auxiliary Output 1

1.40

AUX. Output 1 is configured as “29: Fuel
Relay Output” (The configuration is factory
default).
Connect to engine ignition switch.

Auxiliary Output 2

1.61

AUX. Output 2 is configured as “28:
Starting Relay Output” (The configuration
is factory default).

CAN(H)

1.35

Using impedance 120Ω connecting line.

CAN(L)

1.34

Using impedance 120Ω connecting line.

NOTE:

If there is any question of connection between controller and ECU communication, please feel free to contact

SmartGen’s service.

Summary of Contents for ACC7200

Page 1: ...ACC7200 DIESEL AIR COMPRESSOR CONTROLLER USER MANUAL ...

Page 2: ...produced in any material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holder s written permission to reproduce any part of this publication should be addressed to Smartgen Technology at the address above Any reference to trademarked product names used within this publication i...

Page 3: ...ghlights an essential element of a procedure to ensure correctness CAUTION Indicates a procedure or practice which if not strictly observed could result in damage or destruction of equipment WARNING Indicates a procedure or practice which could result in injury to personnel or loss of life if not followed correctly ...

Page 4: ...ESSOR 16 5 MANUAL DPF REGENERATION 17 5 1 ILLUSTRATION 17 5 2 PANEL ICON DESCRIPTION OF DPF REGENERATION 17 5 3 DPF MANUAL REGENERATION OPERATION 17 6 PROTECTION 19 6 1 WARNING 19 6 2 SHUTDOWN 20 7 WIRING CONNECTION 23 8 CONFIGURATION PARAMETER RANGE AND DEFINITION 25 8 1 PARAMETER SETTING CONTENTS AND RANGE 25 8 2 DEFINED CONTENTS OF AUXILIARY OUTPUT PORTS 1 10 48 8 2 1 DEFINED CONTENTS TABLE OF ...

Page 5: ...OVERALL CUTOUT DIMENSIONS 65 14 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE 67 14 1 CUMMINS ISB ISBE 67 14 2 CUMMINS QSL9 67 14 3 CUMMINS QSM11 IMPORT 68 14 4 CUMMINS QSX15 CM570 68 14 5 CUMMINS GCS MODBUS 69 14 6 CUMMINS QSM11 69 14 7 CUMMINS QSZ13 70 14 8 DETROIT DIESEL DDEC III IV 70 14 9 DEUTZ EMR2 71 14 10 JOHN DEERE 71 14 11 MTU MDEC 72 14 12 MTU ADEC SMART MODULE 72 14 13 MTU ADEC SAM MODUL...

Page 6: ... A majority of parameters can be adjusted from the control panel All parameters can be adjusted and monitored on PC by RS485 or USB port It can be widely used for diesel driven air compressor control system with compact structure simple wiring and high reliability ACC7200 Diesel Air Compressor Controller has higher protection level with IP60 and the front panel even reaches to IP65 which the rear ...

Page 7: ... lost at outage Crank disconnect conditions speed oil pressure speed or oil pressure are optional Wide operating voltage range DC 8 35V which can suit for different battery voltage environments Real time clock and event log functions which can record cyclically 200 data including engine speed water temperature oil pressure fuel level battery voltage compressor discharge pressure discharge temperat...

Page 8: ...ccuracy 1Ω below 300Ω Voltage Input Range 0V 5V Resolution 0 01V Accuracy 1 Current Input Range 0mA 20mA Resolution 0 01mA Accuracy 1 Digital Output Digital Output 1 2 16A DC24V DC supply output relay output Digital Output 3 9 10A AC250V DC30V Volts free output Digital Output 10 10A AC250V DC30V NO NC Volts free output Digital Input 1 10 Low threshold voltage is 1 2V high limit voltage is 60V RS48...

Page 9: ...ltitude 3000m Case Dimensions 209mm x 166mm x 49mm Panel Cutout 186mmx141mm Working Temperature 30 70 C Working Humidity 20 93 Storage Temperature 40 80 C Protection Level Front panel IP65 when water proof gasket ring inserted between panel and housing Back Panel IP60 Insulation Intensity Apply AC2 2kV voltage between high voltage terminal and low voltage terminal and the leakage current is not mo...

Page 10: ...maintenance setting Reset Press it and it enters alarm page rapidly press it again and alarm is removed after alarm reset press it again and exit from alarm page Onload At idle speed state press it and when speed reaches loading speed load control relay outputs Unload At loading state press it and controller shall unload and load control relay stops outputting Up Increase Scroll up Move up cursor ...

Page 11: ...LAY 4 31 MAIN DISPLAY and are used for screen scrolling Press key to enter user menu press key to return main display Homepage engine speed oil pressure temperature fuel level discharge pressure of air compressor discharge temperature battery voltage Sensor Information Page charger voltage measured information of all kinds of configurable sensors ECU Information Page if use the CANBUS port to read...

Page 12: ...e Lock Setting input correct password factory default is 01234 then enter lock setting interface Override Mode to choose whether to enable override mode or not DPF Regeneration Panel to display the related indicators of DPF Language simplified Chinese English and others are optional factory default is traditional Chinese Backlight Setting to adjust the backlight brightness Event Log to record all ...

Page 13: ...ing Interface 2 is used to exit the setting Interface 2 and are used to change what need to be set is used to enter the setting Interface 3 is used to return the previous interface Interface 1 Interface 3 and are used to change what need to be set is used to enter the setting Interface 4 is used to return the previous interface Interface 2 ...

Page 14: ...hing the last digit setting save the data to return the Interface 3 is used to return the previous interface Interface 2 4 4 START STOP OPERAION 4 41 START SEQUENCE a Press and start air compressor b If pre heat time is configured LCD displays Pre heat Delay xx c After pre heat delay is over fuel relay outputs the pre set fuel time before start default 1s then start relay outputs If air compressor...

Page 15: ...e and automatically judges whether it stops completely f When air compressor stops completely it enters After Stop Time Otherwise controller enters stop failure and issues Failed to Stop warning after the alarm if air compressor stops completely then it enters After Stop Time and meanwhile Failed to Stop alarm is removed automatically g When After Stop Time over it enters standby status 4 5 START ...

Page 16: ... outputs Controller also enters normal running If current discharge pressure is less than unloading action pressure then engine speed goes up to rated speed If current discharge pressure is larger than target pressure engine speed will decrease to unloading speed Between target pressure and unloading action pressure speed decreases as pressure increases Under normal running state press and load co...

Page 17: ...regeneration function which meets the requirements Euro V engine has for controller It can realize manual DPF regeneration operation 5 2 PANEL ICON DESCRIPTION OF DPF REGENERATION Table 6 DPF Regeneration Panel Icon Description Icon Description Engine fault indicator NCD state indicator DPF discharge temperature indicator DPF manual regeneration request indicator DPF regeneration inhibition indica...

Page 18: ...nd it means that regeneration preparation is well Controller display is as Fig 4 Fig 4 DPF Preparation is Ready Press DPF Manual Request again and manual regeneration starts DPF request indicator is light off DPF response indicator is always light on and DPF discharge temperature indicator is always light on Controller screen is as Fig 5 Fig 5 DPF Regeneration Start When manual regeneration is com...

Page 19: ...ects temperature sensor is open and action type is selected Warning it issues warning signal 10 High Temp Warn When controller detects temperature is higher than pre set high temp warning value it issues warning signal 11 Low Temp Warn When controller detects temperature is lower than pre set low temp warning value it issues warning signal 12 OP Sensor Open Warn When controller detects oil pressur...

Page 20: ...od is set to Real Time Clock maintenance timing is due and action type is selected Warning it issues warning signal When timing method is set to Unit Running Time maintenance countdown goes to 0 and action type is selected Warning it issues warning signal 28 Oil Separator Time Over 29 Air Filter Time Over 30 Lubrication Time Over 31 Engine Oil Filter Over 32 Fuel Filter Time Over 33 Engine Lubrica...

Page 21: ...re sensor is open and action type is selected Shutdown it issues shutdown alarm signal 17 High Discharge Press Shut When controller detects sensor is above pre set pressure shutdown value it issues shutdown alarm signal 18 Low Discharge Press Shut When controller detects sensor is below pre set pressure shutdown value it issues shutdown alarm signal 19 Discharge Temp Open When controller detects d...

Page 22: ... issues shutdown signal 30 Lubrication Time Over 31 Engine Oil Filter Time Over 32 Fuel Filter Time Over 33 Engine Lubrication Time Over 34 Maintenance 8 Time Over 35 Maintenance 9 Time Over 36 Maintenance 10 Time Over NOTE ECU warning and shutdown alarm instructions If there is specific alarm display please check the engine according to the content otherwise please refer to the engine manual for ...

Page 23: ...ACC7200 Air Compressor Controller User Manual Page 23 of 77 7 WIRING CONNECTION The back panel of ACC7200 controller is as follows Fig 6 Controller Back Panel ...

Page 24: ...arger D WL terminal if it doesn t exist then hung it up 16 RS485 B 0 5mm2 Resistance 120Ω shielding wire is recommended with single end ground connected for terminal 17 and 18 short connected please put 120Ω resistor in 17 RS485 A 0 5mm2 18 Terminal Resistor 120Ω 0 5mm2 19 ECU CAN H 0 5mm2 Resistance 120Ω shielding wire is recommended single end is ground connected 120Ω resistor is already connect...

Page 25: ...rs configurable resistor current voltage 44 Flexible Sensor 6 1 0mm2 Users configurable resistor current voltage 45 Flexible Sensor 7 1 0mm2 Users configurable resistor current voltage 46 Flexible Sensor 8 1 0mm2 Users configurable resistor current voltage USB HOST Communication with U disk USB DEVICE Communication with PC monitoring software Note The USB port on the back panel is the parameter pr...

Page 26: ...on of the max speed is set as 3000 and the speed limit is set as enabled when user set engine rated speed it will not more than 3000 5 Config 1 Max Speed 0 6000 2200 6 Config 2 Max Speed 0 6000 2200 7 Config 3 Max Speed 0 6000 2200 Module Setting 1 Module Address 1 254 1 Controller address for remote monitoring 2 Comm Stop Bit 0 1 0 0 2 bit Stop Bit 1 1 bit Stop Bit PC software settings 3 Password...

Page 27: ...e start interface or not 0 Not display 1 Display 7 ECU Information Display 5 USB Configuration ECU Info Display Set 1 ECU Info Smart Display ECU unissued data does not display ECU unissued data displays Default 2 D Voltage D data is obtained by ECU D data is obtained by analog sampling Default 3 Oil Temp Related data is displayed in the main interface Related data is not displayed in the main inte...

Page 28: ... time 6 Crank Rest Time 3 60 s 10 Waiting time before second energization when engine fails to start 7 Safety On Delay 0 3600 s 10 During this time oil pressure low temp high under speed under frequency under voltage and charge alt failure alarms are all inactive 8 Start Idle Time 0 3600 s 10 Time for engine idle running in start process 9 Warming Up Time 0 3600 s 0 Warming up time for engine befo...

Page 29: ...Shut 0 1 1 0 Disable 1 Enable NOTE When engine detects red light alarm it will stop when it is enabled 3 Flywheel Teeth 1 0 300 0 118 0 Flywheel teeth of engine used for starter disconnect conditions and engine speed detection please refer to the below installation 4 Engine Rated Speed 0 6000 r min 2200 Provide standard for over speed under speed and load speed detection 5 Engine Idle Set 0 100 0 ...

Page 30: ...ntage of rated speed Delay value can also be set Delay 0 3600 s 2 12 Loss of Speed Signal Delay Action 0 1 0 0 Warning 1 Shutdown Alarm Delay 0 3600 s 5 Time from detecting speed is 0 to confirm the action 13 Battery Rated Voltage 0 60 0 V 24 0 Provide standard for battery over under voltage detection 14 Battery Overvolt Warn Set 0 200 120 Set value is the percentage of battery rated voltage Retur...

Page 31: ...Pa 600 Adjust speed at corresponding lower limit pressure value after load 5 Raise Speed Rate Set 30 500 r s 150 Increased number of turns per second 6 Drop Speed Rate Set 30 500 r s 30 Reduced number of turns per second 7 Auto Load Control Set 0 1 0 0 Disable 1 Enable only ordinary units are available 8 Auto Drain Control Set Enable 0 1 0 0 Disable 1 Enable After enabled and air compressor takes ...

Page 32: ...ne Temperature Setting 1 Curve Type 0 15 9 SGD see Table 13 2 Open Action 0 2 0 0 Warning 1 Shutdown 2 None 3 Display Unit 0 1 0 0 C 1 F 4 Over Shutdown Enable 0 1 1 When temp sensor value is higher than this value controller issues temp over shutdown alarm This value is detected only after safety on delay Delay value can be set Set 0 300 98 Delay 0 3600 s 3 5 Over Warn Enable 0 1 1 When temp sens...

Page 33: ...type corresponding curve shall be set Engine Oil Pressure Setting 1 Curve Type 0 15 9 SGD see Table 12 2 Open Action 0 2 0 0 Warning 1 Shutdown 2 None 3 Display Unit 0 2 0 0 kPa 1 bar 2 psi 4 OP Low Shutdown Enable 0 1 1 When oil pressure sensor value is less than this value controller issues OP low shutdown alarm This value is detected only after safety on delay Delay value can be set Set 0 1000 ...

Page 34: ...able 0 1 1 When external sensor value is lower than this value controller issues shutdown alarm alarm enable and delay value can be set Set 0 9000 10 Delay 0 3600 s 5 7 Over Warn Enable 0 1 1 When external sensor value is higher than this value controller issues warning alarm alarm enable return and delay values can be set Set 0 9000 90 Return 0 9000 80 Delay 0 3600 s 5 8 Under Warn Enable 0 1 1 W...

Page 35: ...xible Sensor 1 2 Flexible Sensor 2 3 Flexible Sensor 3 4 Flexible Sensor 4 5 Flexible Sensor 5 6 Flexible Sensor 6 7 Flexible Sensor 7 8 Flexible Sensor 8 2 Fuel Pump Control Enable 0 1 0 When the fuel level value of the external fuel level sensor is less than this value the fuel pump controls output The close value and the max open time can also be set Open 0 300 10 Close 0 300 80 Max Open Time 0...

Page 36: ...t value The warning will be automatically eliminated when the pressure value is lower than the return value Set 0 300 0 110 0 Return 0 300 0 90 0 Delay 0 3600 s 5 Discharge Temperature Related Setting 1 Sensor Correlate Set 0 8 0 0 Not Used 1 Flexible Sensor 1 2 Flexible Sensor 2 3 Flexible Sensor 3 4 Flexible Sensor 4 5 Flexible Sensor 5 6 Flexible Sensor 6 7 Flexible Sensor 7 8 Flexible Sensor 8...

Page 37: ...in 0 Digital Input Ports Digital Input 1 1 Contents Setting 0 53 3 Alarm Reset Please refer to Table 12 for details 2 Active Type 0 1 0 0 Active for Close 1 Active for Open Digital Input 2 1 Contents Setting 0 53 26 High Temp Shutdown Input Please refer to Table 12 for details 2 Active Type 0 1 0 0 Active for Close 1 Active for Open Digital Input 3 1 Contents Setting 0 53 27 Low Oil Pressure Shutd...

Page 38: ... Warning 1 Shutdown 2 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting input is active to confirm 6 Input Description Users defined Digital Input 6 1 Contents Setting 0 53 0 Users defined For details see Table 11 2 Active Type 0 1 0 0 Active for Close 1 Active for Open 3 Active Range 0 3 2 0 From Safety On 1 From Crank 2 Always 3 Inactive 4 Active Action 0 2 0 0 Warning 1 Shutdown 2 Indi...

Page 39: ...ve 4 Active Action 0 2 0 0 Warning 1 Shutdown 2 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting input is active to confirm 6 Input Description Users defined Digital Input 9 1 Contents Setting 0 53 0 Users defined Please refer to Table 12 for details 2 Active Type 0 1 0 0 Active for Close 1 Active for Open 3 Active Range 0 3 2 0 From Safety On 1 From Crank 2 Always 3 Inactive 4 Active Ac...

Page 40: ...pen 1 Normally Close Auxiliary Output 2 1 Contents Setting 0 139 28 Start relay output Please refer to Table 11 for details 2 Output Type 0 1 0 0 Normally Open 1 Normally Close Auxiliary Output 3 1 Contents Setting 0 139 30 Idle speed control Please refer to Table 11 for details 2 Output Type 0 1 0 0 Normally Open 1 Normally Close Auxiliary Output 4 1 Contents Setting 0 139 26 Load control Please ...

Page 41: ...e Auxiliary Output 10 1 Contents Setting 0 139 0 Not Used Please refer to Table 11 for details 2 Output Type 0 1 0 0 Normally Open 1 Normally Close Alternate Configuration Setting Alternate Configuration 1 1 Enable Choose 0 1 0 0 Disable 1 Enable 2 Engine Rated Speed 0 6000 r min 2200 When this is enabled if input is configured to Alt Config 1 Active and if input is active speed shall be adjusted ...

Page 42: ...l 2 3 Load Control 3 9 Overload Maint Speed 0 100 0 70 0 Alt Config 2 Rated Speed percentage After overload protection air compressor will slow down and when it goes to maint speed it will keep the speed Alternate Configuration 3 1 Enable Choose 0 1 0 0 Disable 1 Enable 2 Engine Rated Speed 0 6000 r min 2200 When this is enabled if input is configured to Alt Config 3 Active and if input is active ...

Page 43: ...e Real time Clock 5 Maint Time Due Timing the set date of the real time clock Oil Separator Maintenance Setting 1 Enable Set 0 1 0 0 Disable 1 Enable 2 Maint Set Act 0 3 0 0 No Act 1 Warning 2 Shutdown 3 Indication Set Value 0 30000 h 500 3 Maint Pre warn Act 0 3 0 0 No Act 1 Warning 2 Shutdown 3 Indication Set Value 0 30000 h 450 4 Maint Timing Set 0 2 0 0 Unit running time 1 Real time Clock 2 Ru...

Page 44: ...arning 2 Shutdown 3 Indication Set Value 0 30000 h 500 3 Maint Pre warn Act 0 3 0 0 No Act 1 Warning 2 Shutdown 3 Indication Set Value 0 30000 h 450 4 Maint Timing Set 0 2 0 0 Unit running time 1 Real time Clock 2 Running time Real time Clock 5 Maint Time Due Timing the set date of the real time clock Engine Oil Maintenance Setting 1 Enable Set 0 1 0 0 Disable 1 Enable 2 Maint Set Act 0 3 0 0 No A...

Page 45: ...ing time 1 Real time Clock 2 Running time Real time Clock 5 Maint Time Due Timing the set date of the real time clock Engine Lubrication Maintenance Setting 1 Enable Set 0 1 0 0 Disable 1 Enable 2 Maint Set Act 0 3 0 0 No Act 1 Warning 2 Shutdown 3 Indication Set Value 0 30000 h 500 3 Maint Pre warn Act 0 3 0 0 No Act 1 Warning 2 Shutdown 3 Indication Set Value 0 30000 h 450 4 Maint Timing Set 0 2...

Page 46: ...Set Act 0 3 0 0 No Act 1 Warning 2 Shutdown 3 Indication Set Value 0 30000 h 500 3 Maint Pre warn Act 0 3 0 0 No Act 1 Warning 2 Shutdown 3 Indication Set Value 0 30000 h 450 4 Maint Timing Set 0 2 0 0 Unit running time 1 Real time Clock 2 Running time Real time Clock 5 Maint Time Due Timing the set date of the real time clock Maintenance 10 Setting 1 Enable Set 0 1 0 0 Disable 1 Enable 2 Maint Se...

Page 47: ...nutes and parameter setting can be entered directly Digital input ports cannot be set the same item otherwise function shall not work correctly Output ports can be set the same item Engine temperature related settings if it is ordinary engine and engine temperature is needed engine temperature related sensor shall be set choose corresponding digital sensor channel and the channel can lead to engin...

Page 48: ...ere is new warning or shutdown alarm it outputs again 17 Louver Control Act at the time of engine start Disconnect after engine stop 18 Fuel Pump Control Act by fuel level sensor of fuel pump controlling the upper and lower limits 19 Heater Control Act by temp sensor of heater control controlling the upper and lower limits 20 Cooler Control Act by temp sensor of cooler control controlling the uppe...

Page 49: ...rming up time Pull in at the process of stop idle speed and disconnect when engine stops completely 31 Speed Raise Output Act in warming up period and controlled by speed regulator in normal running period 32 Speed Drop Output Act from stop idle speed to waiting for stop period and controlled by speed regulator in normal running period 33 Energize to Stop Used for engine with stop ETS Pull in when...

Page 50: ...top alarm occurs 68 Failed to Start Act when failed to start alarm occurs 69 Failed to Stop Act when failed to stop alarm occurs 70 Input 9 Active Act when input 9 is active 71 Input 10 Active Act when input 10 is active 72 Over Speed Warn Act when engine over speed warning occurs 73 Over Speed Shutdown Act when engine over speed shutdown occurs 74 Reserved 75 Auto Drain Control When auto drain fu...

Page 51: ...shutdown occurs 104 Flexible Sensor 1 Low Shut Act when sensor 1 low shutdown occurs 105 Flexible Sensor 2 High Warn Act when sensor 2 high warning occurs 106 Flexible Sensor 2 Low Warn Act when sensor 2 low warning occurs 107 Flexible Sensor 2 High Shut Act when sensor 2 high shutdown occurs 108 Flexible Sensor 2 Low Shut Act when sensor 2 low shutdown occurs 109 Flexible Sensor 3 High Warn Act w...

Page 52: ...rved 136 Reserved 137 Reserved 138 Reserved 139 Reserved 8 2 2 CUSTOM PERIOD OUTPUT Defined period output is composed by 2 parts period output S1 and condition output S2 S1 and S2 both are true then it outputs S1 or S2 is false it doesn t output Period output S1 can be configured randomly to one or several period outputs Delay time and output time after entering period can be set Condition output ...

Page 53: ...S1 output port 1 is active Close when OR condition output S1 is active inactive close when active disconnect when inactive Contents of OR condition output S2 output port 2 is active Close when OR condition output S2 is active inactive close when active disconnect when inactive Contents of AND condition output S3 output port 3 is active Close when AND condition output S3 is active inactive close wh...

Page 54: ...el Lock All buttons in panel is inactive except There is on LCD when input is active 7 Crank Success Input When this function is active it means the engine is started successfully If this function is configured the speed and oil pressure start success conditions will be invalid 8 Min Pressure Valve Control It controls the output of min pressure valve 9 Reserved 10 Remote Start Inhibit Inhibits rem...

Page 55: ...ved 33 Reserved 34 Simulate Stop key An external button not self lock can be connected and pressed as simulate panel 35 Simulate Load key 36 Simulate Unload key 37 Simulate Start key 38 Simulate Maintenance key 39 Simulate Reset key 40 Reserved 41 Reserved 42 Alt Config 1 Active When input port is active configuration is active Different parameters can be set for it making convenience for users to...

Page 56: ... used 1 Custom Res Curve 2 Custom 4 20 mA Curve 3 Custom Volt Curve 4 VDO 10bar 5 CURTIS 6 VOLVO EC 7 DATCON 10bar 8 SGX 9 SGD 10 SGH 11 15 Reserved Defined resistance s range is 0 1 KΩ default is Not Used Users can select corresponding curve by themselves If pre set sensor channel doesn t support current and voltage type then curve type item 2 and 3 display Reserved 3 Fuel Level Sensor 0 Not used...

Page 57: ...y We recommend that oil pressure should be used with speed sensor together in order to make the starter motor separate with engine immediately and can check crank disconnect exactly b Speed sensor is the magnetic equipment installed in starter for detecting flywheel teeth c When set it speed sensor users must ensure that the number of flywheel teeth is the same as settings otherwise over speed shu...

Page 58: ...xport black box records using USB flash drive to export the file of black box records and viewing it by computer The export file is blackboxXXXX txt e XXXX stands for date and time For example 0101132456 indicates 13 h 24 min 56 s on Jan 1st NOTES 1 Please modify parameters eg Crank Disconnect Programmable Input Output Configuration Delay etc in standby status otherwise it probably shutdowns or fa...

Page 59: ...ting and speed limit configuration 9 4 OVERRIDE MODE To enable the override mode setting 9 5 DPF REGENERATION PANEL To display the related indicators of DPF 9 6 LANGUAGE This interface displays the language of simplified Chinese English and others other languages default to the traditional Chinese 9 7 LCD BACKLIGHT SETTING To set the brightness of the LCD backlight ...

Page 60: ...uto start stop and events occurrence time Select the event log press key to enter the interface and are used for page switching press key to view the specific record parameters of the current page In the specific record page and can directly switch pages and return to the event log page press or can also return to the event log page ...

Page 61: ...ey to enter the interface and are used for record number switching press key to enter the specific content page to view the specific record parameter of the current number and are used for adjusting the timestamp for the details of the current number 50s before the event occurs at the earliest and 10s after the event occurs at the latest Press or in the details page to return to the black box reco...

Page 62: ...default the sensor curve is SGH 120ºC Resistance type curve if it is set SGD the temperature sensor curve is SGD curve If there is difference between standard sensor curve and the used sensor users can choose defined sensor and input defined sensor curve If sensor is selected to Not Used then sensor curve doesn t work If corresponding sensor only has alarm switch then it is a must that set the sen...

Page 63: ...the positive side of starting battery through the normal closing point of the emergency stop button and fuse Take proper action to prevent engine from crank disconnect e g Remove the connection wire of fuel valve If everything is OK make the starting battery power on and controller will execute routine Press start button engine will start After pre set start times controller will send failed to st...

Page 64: ...ACC7200 Air Compressor Controller User Manual Page 64 of 77 12 TYPICAL APPLICATION Fig 8 ACC7200 Typical Application Diagram ...

Page 65: ...ewdriver 13 2 OVERALL CUTOUT DIMENSIONS Unit mm Fig 9 Overall Cutout Dimensions ACC7200 controller can suit battery voltage environment of DC 8 35 V Negative of battery must be connected with the engine shell Diameter of wire which connects power supply B and B with battery positive and negative must be over 2 5mm2 If floating charger is installed please firstly connect output wires of the charger...

Page 66: ...he other two signal wires are connected to No 21 and No 22 terminals The output voltage of speed sensor should be within AC 1 24 V effective value during the full speed range AC12V is recommended at rated speed When speed sensor is installed let the sensor spun to contacting flywheel first then port out 1 3 lap and lock the nuts of sensor at last OUTPUT AND EXPAND RELAYS All controller outputs are...

Page 67: ...E J1939 shield CAN communication shielding line connect with ECU terminal only CAN H SAE J1939 signal Using impedance 120Ω connecting line CAN L SAE J1939 return Using impedance 120Ω connecting line 14 2 CUMMINS QSL9 Suitable for CM850 engine control module Engine type Cummins CM850 Table 18 50 pin Connector Terminals of controller 50 pins connector Remark Auxiliary Output 1 39 AUX Output 1 is con...

Page 68: ...ication shielding line connect with ECU terminal only CAN H A Using impedance 120Ω connecting line CAN L B Using impedance 120Ω connecting line 14 4 CUMMINS QSX15 CM570 Suitable for CM570 engine control module Engine type is QSX15 etc Engine type Cummins QSX15 CM570 Table 22 50 pin Connector Terminals of controller 50 pins connector Remark Auxiliary Output 1 38 AUX Output 1 is configured as 29 Fue...

Page 69: ... Relay Output The configuration is factory default Connect to starter coil directly Table 25 D SUB Connector 06 Terminals of controller D SUB connector 06 Remark 20 Communication shielding line connect with ECU terminal only RS485 21 Using impedance 120Ω connecting line RS485 18 Using impedance 120Ω connecting line 14 6 CUMMINS QSM11 Engine type Common J1939 Table 26 Engine OEM Connector Terminals...

Page 70: ...d with 41 during high speed running via external extended relay CAN communication shielding wire CAN H 1 Using impedance 120Ω connecting line CAN L 21 Using impedance 120Ω connecting line 14 8 DETROIT DIESEL DDEC III IV Engine type Common J1939 Table 28 Engine CAN Connector Terminals of controller CAN port of engine Remark Auxiliary Output 1 Extended 30A relay providing battery voltage for ECU AUX...

Page 71: ... is factory default Connect to starter coil directly 1 Connect to battery negative pole CAN H 12 Impedance 120Ω connecting line is recommended CAN L 13 Impedance 120Ω connecting line is recommended 14 10 JOHN DEERE Engine type John Deere Table 30 21 pin Connector Terminals of controller 21 pins connector Remark Auxiliary Output 1 G J AUX Output 1 is configured as 29 Fuel Relay Output The configura...

Page 72: ...ine CAN L F Using impedance 120Ω connecting line 14 12 MTU ADEC SMART MODULE Suitable for MTU engine with ADEC ECU8 and SMART module Engine type mtu ADEC Table 32 ADEC X1 Port Terminals of controller ADEC X1 port Remark Auxiliary Output 1 X1 10 AUX Output 1 is configured as 29 Fuel Relay Output The configuration is factory default X1 Terminal 9 connected to negative of battery Auxiliary Output 2 X...

Page 73: ... battery Table 35 SAM X23 Port Terminals of controller SAM X23 port Remark X23 3 CAN communication shielding wire CAN H X23 2 Using impedance 120Ω connecting line CAN L X23 1 Using impedance 120Ω connecting line 14 14 PERKINS Suitable for ADEM3 ADEM4 engine control module Engine model is 2306 2506 1106 and 2806 Engine type Perkins Table 36 Connector Terminals of controller Connector Remark Auxilia...

Page 74: ...ance 120Ω connecting line 14 16 VOLVO EDC3 Suitable engine control mode is TAD1240 TAD1241 and TAD1242 Engine type Volvo Table 38 Stand alone Connector Terminals of controller Stand alone connector Remark Auxiliary Output 1 H AUX Output 1 is configured as 29 Fuel Relay Output The configuration is factory default Auxiliary Output 2 E AUX Output 2 is configured as 28 Starting Relay Output The config...

Page 75: ... default Connect to starter coil directly 1 Connected to negative of battery CAN H 12 Using impedance 120Ω connecting line CAN L 13 Using impedance 120Ω connecting line 14 18 VOLVO EMS2 Volvo Engine models are TAD734 TAD940 TAD941 TAD1640 TAD1641 and TAD1642 Engine type Volvo EMS2 and speed regulating can be realized Table 41 Engine CAN Port Terminals of controller Engine s CAN port Remark Auxilia...

Page 76: ...cting line Table 43 Engine 2 pin Port Battery Engine 2 pins port Remark Battery negative 1 Wire diameter 2 5mm2 Battery positive 2 Wire diameter 2 5mm2 14 20 WEICHAI Suitable for Weichai BOSCH common rail electronic controlled engine Engine type GTSC1 and speed regulating can be realized Table 44 Engine Port Terminals of controller Engine port Remark Auxiliary Output 1 1 40 AUX Output 1 is configu...

Page 77: ...l circuit and related wirings Check starting battery Check speed sensor and its wire connections Refer to engine manual None response for starter Check starter wire connections Check starting battery RS485 communication is abnormal Check RS485 wire connections Check RS485 COM port settings are correct or not Check RS485 A and B are connected reversely or not Check RS485 transfer module is damaged ...

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