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IDP 800 Terminal Series - Hardware Guide 

© SkyWave Proprietary                                                    v                                                   T209, Version 01 

4.6.2

 

Custom Bracket Guidelines ........................................................................................... 48

 

4.7

 

Mount the Remote Antenna (optional) ............................................................................. 49

 

4.7.1

 

Screw Mount .................................................................................................................. 49

 

4.7.2

 

Adhesive Mount ............................................................................................................. 50

 

4.7.2.1

 

Silicone Side Connector Mount ..........................................................................................51

 

4.7.2.2

 

Silicone Bottom Connector Mount ......................................................................................52

 

4.8

 

Route the Main Cable (optional) ...................................................................................... 55

 

4.8.1

 

Apply Dielectric Grease................................................................................................. 57

 

4.8.2

 

Protect the Cables and Cable Connectors ...................................................................... 58

 

4.9

 

Apply Power ..................................................................................................................... 58

 

4.9.1

 

Power on the Battery Terminal ...................................................................................... 58

 

4.9.2

 

Connect to External Power (optional) ........................................................................... 58

 

4.10

 

Register the Terminal ....................................................................................................... 59

 

4.11

 

Cleaning Instructions ........................................................................................................ 60

 

5

 

Troubleshooting the Terminal ......................................................................................... 61

 

5.1

 

Terminal Does Not Register or Report ............................................................................. 61

 

5.2

 

Shipping Terminals Back to SkyWave ............................................................................. 61

 

APPENDIX A

 

Order Part Numbers ....................................................................................... 63

 

APPENDIX B

 

Activation Information ................................................................................... 64

 

APPENDIX C

 

Replacing Lithium Batteries .......................................................................... 65

 

APPENDIX D

 

Reinstalling or Replacing a Terminal ........................................................... 67

 

APPENDIX E

 

Replacing a Battery Gasket ............................................................................ 68

 

APPENDIX F

 

VHB Rail Bracket Installation ....................................................................... 70

 

Installation Guidelines ................................................................................................................ 70

 

Attach the Bracket and Prepare the Surface ............................................................................... 70

 

Select a Mount Option ................................................................................................................ 73

 

APPENDIX G

 

IDP 800 Series Blunt Cut Cable .................................................................... 77

 

APPENDIX H

 

Cable Assembly Instructions ......................................................................... 79

 

Required Tools and Materials ..................................................................................................... 79

 

Cable Assembly Steps ................................................................................................................ 79

 

APPENDIX I

 

IDP 800 Series to IDP 600 Series Adaptor Cable ......................................... 84

 

Revision History .......................................................................................................................... 87

 

Acronyms/Glossary ..................................................................................................................... 88

 

Index… ......................................................................................................................................... 89

 

 

Summary of Contents for IDP 800 Series

Page 1: ...Terminal Series Hardware Guide T209 Version 01 The electronic version of this document allows you to use the built in Hyperlinks and bookmarks when using Adobe Reader SkyWave Mobile Communications Inc Mar 2013 ...

Page 2: ... an as is basis without any warranty of any kind You assume the entire risk as to the results or performance of the software Under no circumstance shall SkyWave be held liable for any direct indirect consequential or incidental damages arising from the use or inability to use the software or documentation All trademarks or registered trademarks are the property of their respective owners INMARSAT ...

Page 3: ...eable Parts xii 1 Product Overview 1 1 1 Overview of the Messaging System 1 1 2 Terminals 2 1 3 Remote Antennas 3 1 4 Terminal Key Features and Benefits 4 1 5 Pass Through Mode 4 1 6 Operating Modes 5 1 6 1 Application Controller 5 1 6 2 Satellite Modem 5 1 6 3 GPS 6 1 6 4 Application Peripherals 6 1 6 5 Charge Operating Modes 7 2 Compliance 9 3 Specifications 11 3 1 Temperature 11 3 1 1 Terminal ...

Page 4: ...g 24 3 8 4 Charger 25 3 8 4 1 Charger Stages Initiation 26 3 8 4 2 Temperature Monitoring 27 3 8 5 Charging Stages 27 3 9 Accelerometer 28 3 10 Non Volatile Storage 30 3 11 Environmental 30 3 12 Mechanical 31 3 12 1Terminal 32 3 12 2Remote Antenna 33 3 13 LED 35 4 Installation 37 4 1 Getting Started 37 4 2 Prepare for the Installation 37 4 2 1 Shipping Box Contents 37 4 2 2 Mobile Identification 3...

Page 5: ...eaning Instructions 60 5 Troubleshooting the Terminal 61 5 1 Terminal Does Not Register or Report 61 5 2 Shipping Terminals Back to SkyWave 61 APPENDIX A Order Part Numbers 63 APPENDIX B Activation Information 64 APPENDIX C Replacing Lithium Batteries 65 APPENDIX D Reinstalling or Replacing a Terminal 67 APPENDIX E Replacing a Battery Gasket 68 APPENDIX F VHB Rail Bracket Installation 70 Installat...

Page 6: ...ure Dimensions 32 Figure 19 Remote Standard and Low Elevation Antenna Bottom View mm 33 Figure 20 Remote Standard Antenna Height Dimensions 33 Figure 21 Remote Low Elevation Antenna Height Dimensions mm 34 Figure 22 Mobile ID Location 38 Figure 23 Remote Antenna Serial Number Label Location standard antenna shown 38 Figure 24 Manage Mobile Devices 39 Figure 25 Sample Activation Report 39 Figure 26...

Page 7: ...on for VHB Rail Bracket and Lanyard 73 Figure 56 Rivet Hole Locations 76 Figure 57 IDP 800 Series Blunt Cut Cable 77 Figure 58 Face View of IDP 800 Series Blunt Cut Cable Connector 78 Figure 59 Raw Cable Details 78 Figure 60 Basic Connector Parts for Soldering Configuration 79 Figure 61 Recommended Stripping Length 80 Figure 62 Cable with Sealing Nut and a Back Shell 80 Figure 63 O ring 80 Figure ...

Page 8: ...Reverse Polarity 16 Table 11 Terminal Connector 16 Table 12 Terminal Electrical Pin Assignment 16 Table 13 RF Connector 19 Table 14 Pass Through Mode Power 19 Table 15 Pass Through Mode Timing Specifications 20 Table 16 Pass Through Mode Power Consumption 20 Table 17 GPS Specifications 22 Table 18 Approved SkyWave Batteries 23 Table 19 Charger Initiation Parameters 27 Table 20 Battery Temperature ...

Page 9: ... includes hazards that will or can cause severe personal injury death or substantial property damage if the hazard is not avoided and hazards that will or can cause minor personal injury or property damage if the hazard is not avoided Note A note indicates information with no potential hazard but the user should make special note A note is also used to indicate points of interest or to provide sup...

Page 10: ...makes no warranties representations or guarantees that the products and network services are suitable for any use in any hazardous environments requiring fail safe performance including without limitation marine safety and distress systems operation of nuclear facilities aircraft navigation or communications systems weapons systems air traffic control and life support services or any other applica...

Page 11: ...er for any purpose in connection with the installation of SkyWave products and to indemnify SkyWave including its directors officers employees agents and assigns from every damage expense liability or payment arising out of or relating to such wrongful or negligent act or omission including legal and court fees Every right defence and or indemnity of whatsoever nature applicable to SkyWave shall a...

Page 12: ... s discretion It does not cover any damages caused or associated with the product s misuse The end user s only remedy or recourse is against the Solution Provider and any experience with defective products should be communicated to your Solution Provider Shipping of defective product back to the Solution Provider will be in accordance with the Solution Provider s instructions and should be accompa...

Page 13: ... applications or to be mounted outdoors on a wide range of mobile platforms such as vehicles or boats The terminal s built in programmability allows it to work as a stand alone data messaging terminal with built in I O data collection and processing capabilities Feature rich software tools make programming easy and shorten the design and testing time 1 1 Overview of the Messaging System SkyWave s ...

Page 14: ...ies of SkyWave mobile satellite terminals operate on the IsatData Pro network Terminals include an omni directional integrated or remote antenna satellite modem GPS programmable microcontroller a side connector and three I O input output feeds capable of monitoring and controlling external sensors and devices Terminals operate either with rechargeable or non rechargeable batteries or external powe...

Page 15: ...sset protected from moisture CAUTION Painting the antenna may interfere with its performance Figure 3 Remote Standard Antenna2 Side Connector Figure 4 Remote Standard Antenna Bottom Connector Figure 5 Remote Low Elevation Antenna2 Side Connector CAUTION The DMR 800 SureLinx antenna is not electrically compatible with the IDP 800 Both the antenna and the SureLinx or IDP 800 can be damaged if connec...

Page 16: ...r on off switch Panel connector external power input serial RS 232 interface and three 3 configurable analog digital I O Serviceable battery compartment Built in GPS receiver to calculate position speed and heading Quick and easy installation reduces labor time and costs Ships with installed firmware Flexible custom scripting Rugged construction 1 5 Pass Through Mode The terminal operates in pass ...

Page 17: ...ing Power Save In this mode the application processor is waiting for events With properly designed applications the application processor spends most of its time in this mode Power Off In this mode the application processor and modem are both powered off All terminal peripherals are off as well 1 6 2 Satellite Modem For the most part the satellite modem operates independently of the application co...

Page 18: ...ceives messages in one of the 10 half second sub frames Idle mode is when the modem turns off its receiver waiting for its next assigned sub frame The modem automatically enters Idle mode on its own independent of the application 1 6 3 GPS GPS is a modem peripheral that is either on or off The GPS device on the modem is powered on The GPS can be powered on independently of the IsatData Pro receive...

Page 19: ...ts the battery from the terminal when the voltage falls below the minimum allowed for the chemistry installed Charger In Charger mode the terminal charges the installed rechargeable batteries if the ambient temperature falls within the battery charge temperature range External not charging The terminal is operating from external power It never charges a non rechargeable battery Rechargeable batter...

Page 20: ...IDP 800 Terminal Series Hardware Guide T209 Version 01 8 SkyWave Proprietary THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 21: ...ow data rate Land Mobile satellite Earth Stations LMES and Maritime Mobile satellite Earth Stations MMES not intended for distress and safety communications operating in the 1 5 1 6 GHz frequency bands covering essential requirements under article 3 2 of the R TTE Directive EN 301 489 20 V1 2 1 2002 11 Electromagnetic compatibility and Radio spectrum Matters ERM ElectroMagnetic Compatibility EMC s...

Page 22: ...d by the specific Directive 91 157 EC and also the Technical Adaptation TA 98 101 EC RoHS RoHS language listed below 9 This Directive should apply without prejudice to Community legislation on safety and health requirements and specific Community waste management legislation in particular Council Directive 91 157 EEC of 18 March 1991 on batteries and accumulators containing certain dangerous subst...

Page 23: ...emperature Range 10 C to 50 C 40 C to 60 C Storage Range 20 C to 30 C 40 C to 60 C Note For optimal battery life terminals with non rechargeable batteries installed should not be stored above 40 C for extended periods 3 2 Electrical 3 2 1 External Voltage Input Parameter Value Power Supply Voltage 9 to 32 V DC Power Off Threshold 9 to 32 V DC in 0 1 V steps The hardware is designed to operate from...

Page 24: ...appropriately Refer to T202 for details Power consumption for the charger is defined in section 3 8 4 The charger can operate in any terminal mode including Power Off Table 5 Operational Power Consumption Values Terminal Mode of Operation Current Processing 10 mA Power Save 115 µA Modem Mode of Operation Current Transmit 1 1 A Receive 38 mA Sleep 95 µA Idle 38 mA Peripheral Current RS 232 By defau...

Page 25: ...e size Short messages 25 bytes Short messages 25 bytes Blockage Condition Never blocked Never blocked Calculated Value 22 C Results Average current mAh day 4 9 65 Battery life months 36 1 Battery life years 3 0 0 1 Calculated Value Temperature De rated Results Average current mAh day 6 66 Battery life after de rating temperature months 26 0 83 Battery life after de rating temperature years 2 2 0 1...

Page 26: ...rminal is Powering On Terminal is Already Powered On Terminal is Powering Off LED flash times are given in T204 3 2 4 Power Input Options The terminal can be powered in a number of ways depending on the application as follows External power only Internal battery only External and internal battery power Table 8 defines the IDP 800 s operating mode as a function of the external voltage and internal ...

Page 27: ...al power connected to the terminal passes through a load dump protection circuit Parameter Voltage Disconnect the terminal s low voltage circuitry from the external supply Input voltage 35 V DC Inherent protection 150 V Terminal switches to battery power if connected 35 V 3 2 6 Fuse The IDP 800 terminal has two internal fuses The internal fuses provide protection in the event of an internal power ...

Page 28: ...onnector The terminals use a circular 7 pin connector Table 11 Terminal Connector Parameter Part Number Mating Connector Kit ST100137 3 2 9 1 Connector Pin out Figure 8 Mating Terminal Connector Pin Assignment Table 12 Terminal Electrical Pin Assignment Pin Functionality Pin Functionality 1 GND 2 RS 232 Rx 3 RS 232 Tx 4 I O 01 5 I O 02 6 VIN 7 I O 03 3 2 10 Input Output The terminal s three 3 conf...

Page 29: ...al 1 mA current sink for automotive ignition detection I O 03 has dedicated over current short circuit protection circuitry when operated in the open drain switch to ground mode The other I O lines do not have this circuitry so I O 03 is recommended for applications requiring over current short circuit protection Each of the three configurable I O lines has an identical block of circuitry that pro...

Page 30: ...ll down enabled Vin 3 to 150V 80 µA Digital Output Push Pull I O 01 to I O 03 Output high voltage open circuit 2 85 3 0 3 15 V Output high voltage sourcing 25 µA 2 80 V Output low voltage sinking 25 µA 0 05 V Digital Output Switch to Ground I O 01 to I O 03 Sink current do not exceed 250 mA Voltage at 250 mA 1 08 1 38 V I O 03 only over current short circuit protection Analog Input Typical input i...

Page 31: ...ss Through Mode The terminal operates in pass through mode when there is no application firmware present A block diagram of pass through mode is shown in Figure 9 In pass through mode the terminal connects the modem s serial interface to the terminal s RS 232 port Figure 9 Pass Through Mode Signals The terminal s I O lines are configured as per Table 14 when in pass through mode The modem s serial...

Page 32: ...2 volts 3 5 Serial Interfaces 3 5 1 RS 232 The RS 232 interface defaults to the following settings 9600 bits s 1 start 8 data 1 stop bit no parity The guaranteed minimum baud rate is configurable up to 250 kb s The electrical characteristics of the interface are Parameter Minimum Typical Maximum Units Serial Rx Input Voltage Range 25 25 V Serial Rx Input Low Threshold Vcc 3 3 V 0 6 V Serial Rx Inp...

Page 33: ...5 to 1660 5 MHz Modulation OQPSK Symbol Rate 900 symbols seconds maximum Polarization RHCP 3 6 2 IDP 800 Terminal with Integrated Antenna Parameter Value Maximum EIRP 7 dBW Elevation Angle 20 degrees Maximum transmit antenna gain 4 5 dBic 3 6 3 Remote Standard Antenna Parameter Value Maximum EIRP 7 0 dBW Elevation angle 20 degrees 3 6 4 Remote Low Elevation Antenna Parameter Value Maximum EIRP 5 0...

Page 34: ...cifications are given in Table 17 Table 17 GPS Specifications Parameter Value Frequency L1 1575 42 MHz Channels 50 Time to First Fix Cold Start 27s Warm Start 27s Hot Start 1s Sensitivity Tracking 159 dBm Hot Start 156 dBm Cold Start 147 dBm Accuracy Horizontal Position CEP 10 2 5 m Velocity 0 1 m s Heading 0 5 degrees 10 CEP 50 24 hours static 130 dBm ...

Page 35: ...es Battery Chemistry NiMH11 Li FeS2 12 Approved Manufacturer Tenergy Energizer Part Number 10321 L91 Ultimate Lithium Cell Size AA AA Number of Cells 12 12 6 series x 2 parallel Charge capacity Retention13 80 99 Shelf Life Recharge storage batteries every four months 15 years 21 C Quick Charging 660 mA for 3 hours N A Top off Charge Period 1 hour N A Total Charge Period 4 hours N A Nominal Cell Vo...

Page 36: ...echargeable NiMH Battery Label Figure 11 Non Rechargeable Li FeS2 Battery Label 3 8 3 Battery Lid Matching It is important to only install rechargeable batteries in the rechargeable terminals and non rechargeable batteries in the non rechargeable terminals Figure 12 and Figure 13 show the IDP 800 and battery covers for the non rechargeable red dots and rechargeable green dots terminals The color d...

Page 37: ... non rechargeable terminals as the contact arrangements differ 3 8 4 Charger The IDP 800 internal charger only supports rechargeable NiMH battery chemistries Only use approved SkyWave NiMH batteries in the IDP 800 The IDP 800 charger operates independently of the Lua framework Consequently charging can occur in any operating mode The charging algorithm is outlined in Figure 14 and described in det...

Page 38: ...mportant to ensure that the internal battery has a maximum charge when external power is disconnected Charging is initiated in the following cases providing the temperature range is valid External Power applied Battery 12 V Forced Update Time External Supply Connected External Supply Set Minimum Temperature within Range Charger Cycle 3 stage process Reset Forced Charger Timer No No Yes Full Charge...

Page 39: ...Temperature Specifications Parameter Value Range 55 to 130 C Accuracy 2 5 C max 30 C 3 5 to 3 8 C max 55 C and 130 C At any time during charging if the battery compartment temperature is out of range the battery charging cycle is aborted regardless of how much charge is on the battery If the battery charging is aborted it does not restart until the next normal charging cycle 3 8 5 Charging Stages ...

Page 40: ...s 0 C 16 hour Second Stage Fast charge Fast charge Current Fast charge current is a constant charge battery voltage 660 mA Maximum time for fast charge Assuming dV dT and temperature is in range 4 hours Maximum dV dT threshold to terminate fast charge Assuming temperature is in range and timer not expired 59 mV Fast charge temperature range As measured in battery compartment 0 5015 C Third Stage T...

Page 41: ...effects of GPS fixes an accelerometer can be used to trigger a GPS fix to detect if motion occurred The accelerometer thresholds to detect motion vary depending on the environment In order to avoid false motion detects extensive testing is required to ensure that adequate acceleration magnitude thresholds and time durations are used Table 22 Accelerometer Specification Parameter Condition Min Typ ...

Page 42: ...ecifications after a non operating 12 2 km altitude test as detailed in SAE J1455 section 4 9 3 except with an ambient temperature of 5 C Thermal Shock The terminal meets all of its specifications after a thermal shock test as detailed in SAE J1455 section 4 1 3 2 Salt Spray Atmosphere The IDP 800 meets all of its specifications after a salt spray test as detailed in SAE J1455 section 4 3 3 1 Imme...

Page 43: ... a steam cleaning and pressure wash test as detailed in SAE J1455 section 4 5 3 Fungus The terminal meets all of its specifications after a fungus test as detailed in SAE J1455 section 4 6 3 Dust and Sand Bombardment The terminal meets all of its specifications after a dust and sand bombardment test as detailed in SAE J1455 section 4 7 3 The terminal meets the acceptance conditions of IEC 60529 se...

Page 44: ...800 Connector View Enclosure Dimensions Parameter Value Mass Transceiver without batteries excludes mounting bracket Transceiver with rechargeable batteries excludes mounting bracket Transceiver with non rechargeable batteries excludes mounting bracket 0 94 kg 1 27 kg 1 14 kg Enclosure Material Lexan EXL 9330 Resin 133 4 4 x 6 4 slot 203 2 203 2 6 x 4 8 hole size 6 4 Mounting Foot Height 432 2 25 ...

Page 45: ...2 2 Remote Antenna Figure 19 Remote Standard and Low Elevation Antenna Bottom View mm Note Centre antenna cable hole is for bottom connector antenna only Figure 20 Remote Standard Antenna Height Dimensions 25 0 3 126 2 0 2 2 x 112 8 4 x 15 9 35 5 0 2 46 5 0 2 2 x 72 4 4 x 5 500 HOLE ...

Page 46: ...4 SkyWave Proprietary Figure 21 Remote Low Elevation Antenna Height Dimensions mm Parameter Value Mass Remote Standard Antenna Side entry with 5 m cable Remote Low Elevation Antenna Side entry with 5 m cable 360 g 365 g Enclosure Material Xenoy 5220U 76 0 3 ...

Page 47: ...eason Flash Rate On Time Period Number of Cycles Total Time Pass Through Mode Slow 200 milli seconds 2 seconds 5 10 seconds Terminal Power On Normal 200 milli seconds 1 second 10 10 seconds Error Detected Fast 50 milli seconds 250 milli seconds 40 10 seconds Terminal Already Powered On Normal 200 milli seconds 1 second 5 5 seconds Entering Power Off Fast 50 milli seconds 250 milli seconds 20 5 sec...

Page 48: ...IDP 800 Terminal Series Hardware Guide T209 Version 01 36 SkyWave Proprietary THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 49: ...Prepare for the installation Section 4 2 2 Determine a suitable mounting location Section 4 3 3 Identify the fuse panel location optional Section 4 4 4 Prepare the batteries Section 4 5 5 Mount the terminal Section 4 6 6 Mount the remote antenna optional Section 4 7 7 Route the main cable optional Section 8 Apply power Section 4 9 9 Register the terminal Section 4 10 4 2 Prepare for the Installati...

Page 50: ...D in APPENDIX B for future reference Note SkyWave may activate terminals on the network prior to or after shipping based on the Purchaser SP agreement Figure 23 Remote Antenna Serial Number Label Location standard antenna shown 4 2 3 Activate the Terminal In order to send or receive any message you must activate the terminal on the IsatData Pro network Activate mobile devices 1 Log onto support sk...

Page 51: ...the Notification section on the data entry page Keep a copy APPENDIX E of the terminal s mobile ID along with the server access ID and password you receive in the activation report email Figure 25 from SkyWave Customer Support You need these to communicate remotely with the terminal 7 Click SUBMIT Figure 25 Sample Activation Report The Mobile ID is the serial number which appears on the mobile dev...

Page 52: ...l the terminals in a safe and secure way to avoid danger or damage to persons or property Mount the terminal on a flat surface for mobile installations such that the elevation angle does not change with rotation For fixed installations ensure that the antenna is pointing towards the equator facing south if in the Northern Hemisphere and facing north if in the Southern Hemisphere and its line of si...

Page 53: ...ches the power source before you drill any mounting holes Do not mount the terminal close to an exhaust pipe due to the excessive heat and the potential for the exhaust pipe causing satellite blockage Do not mount the terminal close to air horns or any tractor roof hardware e g emergency lights that could interfere with satellite communications Mount the terminal on the driver s side of the vehicl...

Page 54: ...Fuse Panel Location optional Follow the steps below if applying external power rather than using the batteries For installation in a truck the cable from the terminal connects to the truck s fuse panel for power If the terminal is installed on a trailer an external connection may be made with the trailer 7 way panel The availability of power at the 7 way panel may be limited depending on the speci...

Page 55: ...atteries automatically powers on17 factory setting the terminal which may deplete battery life Only insert batteries if deploying the terminal within a reasonable period or performing application development 1 Remove the 12 batteries from their packaging 2 Remove and discard the blue tape around the battery compartment 3 Lift the battery cover off the terminal The screws on the battery cover may b...

Page 56: ...g the entire perimeter of the battery compartment before reassembling the battery cover CAUTION If the gasket is damaged it must be replaced Refer to APPENDIX A for part number Figure 29 Gasket and Gasket Wall 6 Position the battery cover onto the battery compartment lining up the straight edges Figure 30 Battery orientation is indicated on the battery cover Ensure the gasket is securely attached ...

Page 57: ...omatically powers on once the batteries are inserted Once the terminal has power the LED emits a few short flashes Note The battery cover should lay flat on the terminal base when properly assembled and all four screws must be tightened CAUTION Do not over torque the battery cover screws as this voids the warranty 4 5 2 Recharge the Batteries Rechargeable batteries should be fully charged 4 hours ...

Page 58: ... 33 Remember to keep the connector cap in case you want to reattach it for a water tight seal in the future Figure 32 LED Target and Connector Cap Figure 33 Locking Collar and Key Slot 2 Tighten the cable connector with hand pressure by rotating the locking collar on the cable connector clockwise Do not use a wrench A tactile click is felt when the collar is properly engaged 3 Plug the AC power ad...

Page 59: ...e magnet fob and following the instructions below 1 Hold the magnet fob centered on the magnet sensor Figure 32 and Figure 34 for 3 seconds and then remove to power on the terminal Once the terminal has power the LED emits a few short flashes Refer to T204 for LED operation information and flash rates Note It is important that you hold the magnet fob on the target for 3 seconds and then remove it ...

Page 60: ...om Bracket Guidelines SkyWave recommends customers follow the guidelines below if building their own custom bracket All hardware must be 18 8 stainless steel The bracket should be either CRCQ steel minimum 18 GA outdoor power coat with phosphate pre treatment or aluminum 3 mm 1 8 thick with 8 stainless steel PEM studs 16 mm 5 8 long To prevent unnecessary mechanical stress the bracket must be suff...

Page 61: ...he location of the mounting holes CAUTION Cable management and connector strain relief must be incorporated in the installation Secure the cable no more than 15 cm from the antenna enclosure and at regular intervals along its length as part of the installation to prevent cable wear and eliminate strain on the terminal connector Damage to the mobile device connector interface or cable may otherwise...

Page 62: ...e the cable no more than 15 cm from the enclosure and at regular intervals along its length as part of the installation to prevent cable wear and eliminate strain on the terminal connector Damage to the connector interface or cable may otherwise result leading to hardware failure 4 7 2 Adhesive Mount The remote antenna may also be mounted using adhesive or a high strength outdoor grade silicone wh...

Page 63: ... provided in Section 4 3 1 5 Clean the asset surface with isopropyl alcohol or an equivalent product that does not leave a residue 6 Apply silicone around the hole in the asset and to the bottom surface of the remote antenna and position onto the assets surface 7 Apply a generous bead of silicone around the entire perimeter of the remote antenna enclosure The two vertical slots shown in Figure 37 ...

Page 64: ...ottom Connector Mount The following tools and materials are required if mounting a remote bottom connector antenna with silicone Outdoor rated silicone adhesive sealant GE RTV 108 5 16 or 8 mm wrench Drill 12 to 19 mm drill bit for a straight SMA cable connector 29 mm minimum drill bit hole saw for right angle SMA cable connector Isopropyl alcohol or an equivalent To mount the antenna 1 Find a loc...

Page 65: ...equivalent product that does not leave a residue 4 Insert the cable through the hole from inside the asset and thread the cable connector onto the antenna Torque the connector finger tight plus a 45 degree rotation using an 8 mm wrench Figure 40 Attach Cable to Terminal 5 Apply silicone around the hole in the asset and to the bottom surface of the remote antenna ...

Page 66: ...nto position 7 Apply a generous bead of silicone around the entire perimeter of the remote antenna enclosure The two vertical slots shown in Figure 42 are vent features and must not be filled with silicone Note If the large clearance hole required for the right angle SMA cable connector is considered too large there is the option to use a smaller clearance hole in the mounting surface and install ...

Page 67: ...e and at regular intervals along its length as part of the installation to prevent cable wear and eliminate strain on the terminal connector Damage to the mobile device connector interface or cable may otherwise result leading to hardware failure 4 8 Route the Main Cable optional Consider the following guidelines before routing a cable assembly CAUTION Ensure the power cable will not be pinched ki...

Page 68: ...inal for strain relief so as not to introduce any additional force on the connector SkyWave recommends securing the cables during installation Figure 44 Sample Cable Placement in a Vehicle Cab Run the cable assembly following the steps below 1 Use tape to temporarily secure the terminal in its final location while you run the cable CAUTION Do not drill any mounting holes at this time 2 Search for ...

Page 69: ... Squeeze the lubricant into the mating connecter opening until it is full Some lubricant may spill out 4 Connect the cable connector to the terminal by aligning the corresponding connector key slot Figure 33 and gently push together 5 Tighten the cable connector with hand pressure by rotating the locking collar on the cable connector clockwise Do not use a wrench A tactile click is felt when the c...

Page 70: ...ines below Apply tape around the cable ends to help in routing the cable Secure the cable such that it does not pull on the connector or strain the terminal connector Tie the cable down so that the weight of a vibrating cable will not stress or strain the connection Tie the cable down using cable ties and tie holders Figure 47 at 300 to 600 mm intervals along the cable route to prevent chafing wea...

Page 71: ...cle fuse panel If the wires are not long enough splice similar gauge wire to the main power input and ground wires so that they reach the fuse panel Cover any splices with adhesive lined heat shrink 3 Connect the ground wire to the grounding point selected in Section 4 4 4 Connect the main power input wire to the un switched vehicle power source within the fuse panel 5 Loop and secure any excess c...

Page 72: ...2 The SkyWave IsatData Pro network records the registration message and forwards the registration message to the user s application The SkyWave IsatData Pro network sends an acknowledgement message over the satellite to the terminal The terminal is now available to send and receive messages 4 11 Cleaning Instructions Wash the terminals with mild soaps or detergents ...

Page 73: ...ta Pro network is operating properly Check the condition of the power cable Check that the terminal has been properly powered on by holding the activation magnet fob centered on the target for 3 seconds and then removing to power on the terminal Once the terminal has power the LED emits a few short flashes Refer to T204 for LED operation information and flash rates Replace the device if the above ...

Page 74: ...IDP 800 Terminal Series Hardware Guide T209 Version 01 62 SkyWave Proprietary THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 75: ...tely SM201145 DXX SM201145 CXX Antenna18 Side Entry Bottom Entry Remote Standard Antenna 5m cable SMA ST901065 ASA N A Remote Standard Antenna no cable SMA ST901061 NSA ST901061 NSB Remote Low Elevation Antenna 5m cable SMA ST901066 ASA N A Remote Low Elevation Antenna no cable SMA ST901063 NSA ST901063 NSB Replacement Parts Replacement Magnet Fob ST100138 Replacement Battery Gasket ST100188 Repla...

Page 76: ...kyWave Proprietary APPENDIX B Activation Information Server User Name ________________________________________________________ Password _______________________________________________________________ Terminal Type Description Mobile ID NNNNNNNNSKYXXXX Location ...

Page 77: ...nment follow policies and procedures established by local governments and battery manufacturers to safely dispose of batteries To Replace the Terminal s Batteries CAUTION Use only SkyWave approved batteries Section 3 8 1 1 Use the magnet fob to power off the terminal Refer to T204 for LED flash rates 2 Use a torque screwdriver with a 2 Phillips drive to loosen the four screws located at the corner...

Page 78: ...s rechargeable NiMH or non rechargeable Li FeS2 batteries Figure 12 Figure 13 Figure 10 and Figure 11 CAUTION Ensure that the black gasket on the terminal remains fixed in place on the gasket wall along the entire perimeter of the battery compartment 6 Replace the gasket SkyWave part number ST100188 Refer to APPENDIX E for gasket replacement instructions 7 Position the loaded battery cover onto th...

Page 79: ...rminal by unscrewing the six hex nuts and washers from the bracket and keep them in a safe place for future use 3 Install a new terminal on the brackets 4 Secure the terminal using the washers and hex nuts you removed earlier 5 Torque the hex nuts to 1 4 N m 12 in lb Terminals automatically power on when batteries are installed If necessary to check that the terminal has been properly powered on h...

Page 80: ...ures on the gasket Figure 50 Figure 50 Gasket Hook and Loop Features To replace the battery gasket follow the steps below 1 Remove the old gasket by rolling it off the wall at each of the hook and loop locations 2 Clean the gasket wall with a lint free cloth to remove any oil and debris 3 Place the replacement gasket over the gasket wall The loop features on the gasket line up with the matching ho...

Page 81: ...re Guide SkyWave Proprietary 69 T209 Version 01 Figure 51 Fit Loops over the Hooks CAUTION Ensure that the black gasket on the terminal remains fully in place on the gasket wall along the entire perimeter of the battery compartment ...

Page 82: ...unction of temperature at 15ºC the curing time is 24 hours and at 25ºC the curing time is 2 hours The mounting surface must be clean and free of oil dirt and debris A painted mounting surface must be free of flaked or blistered paint Both the asset surface and VHB tape must be dry and free of moisture Attach the Bracket and Prepare the Surface Required Tools and Materials You require the following...

Page 83: ...rd 3 Torque hex nut to 1 4 N m 12 in lb Figure 53 Lanyard Attached to Terminal 4 Secure the terminal in place by assembling the flat washer split washer and hex nut to the remaining five studs 5 Torque the hex nuts to 1 4 N m 12 in lb Studs x6 VHB Bracket VHB tape underside Flat washer Hex nut Split washer Lanyard ...

Page 84: ...tape measure to determine the mounting location for the terminal and then mark this point with tape The terminal should be mounted on the driver s side approximately 1 22 m Figure 55 back from the vehicle nose In most cases it is best to locate the terminal on the surface between two roof bows The lanyard dictates the distance from the driver s side edge of the vehicle approximately 15 cm Note Do ...

Page 85: ...allation options Lanyard strap option Rivet option Required Tools and Materials You require the following tools and materials for the installation These items do not ship with the kit Clean shop cloths 50 50 mixture of isopropyl alcohol and water 3M rubber and vinyl spray adhesive 80 Rivet Holes 4 Places Mark Here Vehicle Rooftop driver s side Vehicle Nose Lanyard 1 22 m minimum 15 cm Magnet X ...

Page 86: ...emplate to mark the location of the eyelet hole CAUTION Inspect the backside of the drilling surface to ensure that nothing will be damaged when the drill bit pierces through the surface 4 Drill where you marked the eyelet hole using an appropriate sized drill bit 5 Line up the lanyard s eyelet with the drilled out hole and fasten with the appropriate rivet self tapping screw or bolt washer and nu...

Page 87: ... the bracket if you attached it earlier 2 Position the terminal in the marked location Figure 55 3 Clean the vehicle s mounting surface thoroughly with a clean shop cloth and a 50 50 mixture of isopropyl alcohol and water Let dry 4 Apply the 3M rubber and vinyl spray adhesive 80 to the mounting surface to enhance the bond between the VHB on the bracket and the mounting surface This is especially i...

Page 88: ...riveting holes Parameter Value Mass Transceiver without batteries excludes mounting bracket Transceiver with rechargeable batteries excludes mounting bracket Transceiver with non rechargeable batteries excludes mounting bracket Magnet mount bracket brackets magnets and fasteners VHB mount bracket brackets and fasteners 0 94 kg 1 27 kg 1 14 kg 0 50 kg 0 42 kg Enclosure Material Lexan EXL 9330 Resin...

Page 89: ...ree wires to connect to external I O lines and one each for ground and input voltage The cable has an over molded connector a floating drain wire that is terminated to ground Figure 57 IDP 800 Series Blunt Cut Cable Specifications Parameter Value Part Number ST100165 Cable drain wires terminated to ground at IDP terminal connector PIN 1 Figure 58 Length ST100165 001 5 m ST100165 002 10 m ST100165 ...

Page 90: ... IDP 800 Series Mating Blunt Cut Cable Color Code Position Color Wire Gauge Functionality 1 Black 22 AWG Ground 2 Yellow 24 AWG RS 232 Rx 3 Orange 24 AWG RS 232 Tx 4 Brown 24 AWG I O 01 5 Green 24 AWG I O 02 6 Red 22 AWG VIN Vbatt 7 Blue 24 AWG I O 03 For wire details refer to the terminal connector pin out table Table 12 Figure 59 Raw Cable Details ...

Page 91: ...rated for minimum temperature range of 40 C to 85 C and UV compliant where exposure to UV is expected Note For reliable operation shield all cables used for power and data connections to the terminal Figure 60 Basic Connector Parts for Soldering Configuration Required Tools and Materials The following tools and materials are required to build the cable using this method A cable19 appropriate for t...

Page 92: ...aying CAUTION Do not solder dip 4 Slide the following items over the cable in sequence and as shown in Figure 62 a sealing nut and a back shell Figure 62 Cable with Sealing Nut and a Back Shell 5 Push the red O ring inside the back side of the back shell Figure 63 Figure 63 O ring 6 Verify the red gasket is present and oriented with the flat face visible in the front side of the back shell as show...

Page 93: ...e wires and solder them to the connector solder cups Figure 65 as per the proper pin out Figure 65 Wires and Solder Cups 8 Ensure the O ring is in place over the connector body as shown in Figure 66 Figure 66 O Ring over Connector Body 9 Use silicone sealant to completely fill the end of the connector and the area between the wires Figure 67 ...

Page 94: ...t with silicone sealant Figure 68 Figure 68 Silicone in the Grommet 11 Assemble the back shell to the connector body and wipe away any excess sealant 12 Apply sealant over the cable exit area as shown in Figure 69 Figure 69 Cable Exit Area 13 Assemble the sealing nut over the back shell until the cable grip makes full contact with the perimeter of the cable jacket Figure 70 Wipe away any excess se...

Page 95: ...IDP 800 Terminal Series Hardware Guide SkyWave Proprietary 83 T209 Version 01 Figure 70 Assembled Sealing Nut ...

Page 96: ...00 series terminal to be installed in place of an IDP 600 series terminal The cable has seven connections The RS 485 connections on the IDP 600 series terminal are left unconnected Figure 71 IDP 800 Series to IDP 600 Series Adaptor Cable Specifications Parameter Value Length 0 3 m Temperature 40 C to 85 C Material PVC jacket 1 mm thick black Ultraviolet rating UV stabilized ...

Page 97: ...800 Series Mating Connector End Pin Out Figure 73 IDP 600 Series Connector End Pin Out Table 26 Cable Connector Pin Out IDP 800 Position IDP 600 Position Wire Gauge 1 3 22 AWG 2 10 24 AWG 3 9 24 AWG 4 7 24 AWG 5 5 24 AWG 6 4 22 AWG 7 6 24 AWG N C 1 20 AWG N C 2 20 AWG N C 8 20 AWG Key Feature ...

Page 98: ...IDP 800 Terminal Series Hardware Guide T209 Version 01 86 SkyWave Proprietary THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 99: ... 87 T209 Version 01 Revision History Version Date Details 01 Mar 2013 Official customer release 0 22 Mar 2013 Limited customer release 0 18 Dec 2012 Limited customer release 0 12 0 14 0 15 Nov 2012 Limited customer release 09 Oct 2012 Limited customer release ...

Page 100: ...eral Communications Commission GND ground GPS Global Positioning System I O input output IEC International Electrotechnical Commission kgf cm kilogram force centimeter LED light emitting diode RF radio frequency RoHS Restriction of Hazardous Substances R TTE Radio and Telecommunications Terminal Equipment Rx receive SP Solution Provider Tx transmit ...

Page 101: ... 40 remote antenna 41 Industry Canada 9 integrated antenna elevation angle 21 IsatData Pro network description 1 features 1 maximum messages from mobile 1 maximum messages to mobile 1 key slot location 57 LED location 46 locking collar location 57 magnet location 46 magnet fob 47 mobile ID format 38 location 38 NVM storage 30 part numbers 16 20 63 R TTE Directive 9 registration 59 remote antenna a...

Page 102: ...www SkyWave com ...

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