Ski-Doo MX Zx 600 RS Operator'S Manual Download Page 62

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TUNE YOUR RIDE

mmo2010-003-020_b

1. High speed compression damping adjuster

(hexagonal)

Front Shock Rebound Damping

Rebound damping controls how the
shock absorber restrains the exten-
sion stroke.

ACTION

RESULT

Increasing
rebound damping
force

Firmer rebound
damping
(extension stroke)

Decreasing
rebound damping
force

Softer rebound
damping
(extension stroke)

NOTE:

In repetitive short small bumps

(ripple), it is recommended to use a
lower rebound damping setting.

mmo2010-003-020_c

1. Rebound adjuster (knob or slot)

______________

Summary of Contents for MX Zx 600 RS

Page 1: ......

Page 2: ...WARNING This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm In USA products are distributed by BRP US Inc In Canada p...

Page 3: ...Messages The types of safety messages what they look like and how they are used in this guide are explained as follows WARNING Indicates a potential hazard if not avoided could result in serious in j...

Page 4: ...change specifications designs fea tures models or equipment without incurring any obligation upon itself This Operator s Guide and the SAFETY DVD should remain with the vehicle when it s sold 2 ______...

Page 5: ...ACTION ENHANCING PRODUCTS 21 Manoeuvrability 21 Acceleration 22 Braking 22 Important Safety Rules 23 Effects of Having a Studded Track on the Life of the Snowmobile 23 Installation of Studs on BRP App...

Page 6: ...ing Off the Engine 52 Towing Another Snowmobile 52 Post Operation Care 53 TUNE YOUR RIDE 54 Rear Suspension Adjustments 54 Front Suspension Adjustments 58 Adjustment Tips According to Vehicle Behavior...

Page 7: ...ation 90 SPECIFICATIONS 91 TROUBLESHOOTING TECHNICAL GUIDELINES 96 MONITORING SYSTEM 98 Pilot Lamps Messages and Beeper Codes 98 WARRANTY LIMITED WARRANTY VALIDATION 100 BRP LIMITED WARRANTY USA AND C...

Page 8: ...TABLE OF CONTENTS 6 _______________...

Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7...

Page 10: ...ly flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many feet away from the en gine To reduce the risk of fire or explo sion follow these instructions Refuel ou...

Page 11: ...or to operate the snowmobile in a restricted flat area at least until he is completely familiar with its operation If snowmobile operator s training course is offered in your area have him enroll The...

Page 12: ...ous accidents Always wear an approved safety helmet eye protection and a face shield This also applies to your passenger Be aware of inherent risks associated with riding off trails such as avalanche...

Page 13: ...r a rotating snowmobile track Do not stud the track unless it has been approved for studs At speed a studded track that has not been approved for studs could tear and separate from vehicle posing a ri...

Page 14: ...atures and mechanical components before starting Before Starting the Engine 1 Remove snow and ice from body in cluding lights seat footrests con trols and instruments 2 Verify that air silencer prefil...

Page 15: ...rt They pro vide both warmth and reduce injury A stocking type cap balaclava and face mask should always be carried or worn Goggles or a face shield that attach to the helmet are indispensable Hands s...

Page 16: ...ugh practice on a level area at slow speeds before venturing afield WARNING Do not attempt any maneuvers if they are beyond your abilities Sitting Feet on the running boards body mid way back on seat...

Page 17: ...curs turn in as wide an arc as possible and look for a firmer base If you do get bogged and it happens to everyone do not spin your track as this makes the vehicle sink deeper Instead turn the engine...

Page 18: ...keep your center of gravity low and both hands on the han dlebar Maintain slight throttle pres sure and allow the machine to run downhill with the engine operating If a higher than safe speed is reach...

Page 19: ...a must Obstacles and Jumping Unplanned jumps of snowdrifts snow plow ridges culverts or indistinguish able objects can be dangerous You can avoid them by wearing the proper color lenses or face shiel...

Page 20: ...ll members of the party are aware of the proposed route and destination Make certain that you are carrying all necessary tools and equip ment and that you have sufficient fuel to complete the trip Nev...

Page 21: ...campaign for snowmobilers Light Treading refers to more than the thread of our tracks It s a statement of concern respect and willingness to take the lead and take action It ap plies to the environmen...

Page 22: ...are more Enjoying the opportunity to see winter and all its natural majestic wonders is an experience cherished by snow mobilers Light Treading will preserve this opportunity and will make it pos sib...

Page 23: ...n enhancing products requires a certain adaptation period If your snowmobile is equipped with traction enhancing products be sure to take plenty of time to get used to the way it handles when turning...

Page 24: ...n soft snow This can cause sudden variations in traction under certain conditions WARNING To prevent surprises that could lead to a loss of control of the snowmobile Always go easy on the throttle NEV...

Page 25: ...an also cause se rious damage to your snowmobile if it is not equipped with the tunnel pro tectors designed for your particular model Damage to the electrical wiring or perforation of the heat exchang...

Page 26: ...LING AN INCORRECT NUMBER OF STUDS OR AN IM PROPER INSTALLATION CAN IN CREASE THE RISK OF THE TRACK TEARING OR SEVERING Maintenance Replacement PROCEED WITH A VISUAL INSPEC TION OF YOUR TRACK BEFORE EA...

Page 27: ...y should be considered permanent parts of the vehicle If missing or damaged the decals can be replaced free of charge See an au thorized Ski Doo dealer NOTE The following illustrations used in this Op...

Page 28: ...speed according to snow conditions and circumstances Steering control and braking ability may be reduced on hard pack snow ice or roads Reduce speed allow more space to stop or turn Respect laws on m...

Page 29: ...ng parts _ they could cause injuries or catch your clothing WARNING AVERTISSEMENT 516 002 670 A33A2FA LABEL 6 DO NOT SIT HERE NE PAS S ASSEOIR ICI mmo2008 003 006_a LABEL 7 NEVER STAND BEHIND or near...

Page 30: ...rtion of the vehicle The following label shows that an inde pendent testing laboratory has verified compliance with the SSCC safety stan dards CE MOD LE A T VALU PAR UN LABORATOIRE D ESSAIS IND PENDAN...

Page 31: ...VEHICLE INFORMATION _______________ 29...

Page 32: ...CONTROLS INSTRUMENTS AND EQUIPMENT 13 9 1 3 4 10 11 7 6 2 5 8 12 mmo2008 007 007_c 14 mmo2009 009 004_b 30 ______________...

Page 33: ...ype of terrain and its snow coverage 4 Parking Brake Lever Parking brake is located on the LH side of handlebar Parking brake should be used when ever snowmobile is parked WARNING Make sure parking br...

Page 34: ...ine To stop the engine in an emergency select OFF position up or down and simultaneously apply the brake To restart switch must be at the ON posi tion middle ON OFF mmo2009 009 001_a All operators of...

Page 35: ...1 Button depressed Pre heat timing curve 2 Button released Normal timing curve After starting the engine push and hold the pre heat switch button in or der to pre heat the tuned pipe Release pre heat...

Page 36: ...sures vehicle speed in miles per hour or kilometers per hour depending on the setting mmo2008 003 014 LH PORTION OF GAUGE Tachometer RPM Measures engine revolution per minute RPM Multiply by 1000 to o...

Page 37: ...scanning the environment which could lead to a collision or loss of control Before reading the gauge digital display ensure your environment is clear and free from obstacle and bring the vehicle to a...

Page 38: ...on display Vehicle speed can be displayed on dis play 1 or display 2 mmo2007 009 066_q MULTIFUNCTION DISPLAY 1 Display 1 2 Display 2 Use MODE M button to select the de sired display then proceed as fo...

Page 39: ...mode Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o C Odometer Records the total distance travelled Press the SET S button to select odometer mode mmo2007 009 066_p 1...

Page 40: ...k F Fuel Level Bar gauge that continuously indicates the amount of fuel left in the fuel tank mmo2007 009 042_a FUEL LEVEL 1 Operating range G Altitude Displays vehicle approximate altitude above sea...

Page 41: ...To display vehicle top speed proceed as follows Press the MODE M button to select display 1 mmo2007 009 066_m While display flashes press the SET S button to select top speed TOP_SPD mode mmo2007 009...

Page 42: ...to select vehicle average speed AVR_SPD mode mmo2007 009 066_n 1 Vehicle average speed AVR_SPD mode Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o To reset press the...

Page 43: ...e L Instant Fuel Consumption Calculates vehicle average fuel con sumption while riding To display vehicle average fuel con sumption proceed as follows Press the MODE M button to select display 1 mmo20...

Page 44: ...l consumption TC mode TC appears when the mode is se lected mmo2008 003 021_a TYPICAL Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o To reset set the trip meter to TR...

Page 45: ...gine top revolution per minute RPM since it has been reset To display engine top revolution per minute proceed as follows 1 Press the MODE M button to se lect display mmo2007 009 066_m NOTE Display wi...

Page 46: ...3 Vehicle speed 4 Engine revolution per minute RPM 5 Preselected function To Activate Lap Record Mode 1 Press the SET S button to select the odometer mode in display 3 2 Press and hold SET S button f...

Page 47: ...lly to the following recorded lap after 5 seconds At the end of all recorded laps STOP will appear in display To review recorded data again press the SET S button to return to PLAY mode Repeat same pr...

Page 48: ...n within 5 seconds to reset mmo2007 009 066_w S Throttle Position Display Displays real time throttle opening in percentage from approximately 0 to 100 To display throttle position proceed as follows...

Page 49: ...ocation Seat Removal To access the seat latch gently pull the front of seat mmo2007 009 072_a TYPICAL 1 Seat latch Pull and hold seat latch then pull seat with a rearward movement to remove mmo2007 00...

Page 50: ...LLED TYPICAL WARNING Make sure seat is securely latched before riding 14 Grab Handle Bumper To be used whenever snowmobile re quires manual lifting WARNING Do not attempt to lift the vehicle by hand a...

Page 51: ...ce the risk of frost buildup in carburetors or other fuel system components which may lead in certain cases to high fuel consumption or severe damage to en gine NOTE Use only methyl hydrate free gas l...

Page 52: ...il petroleum or synthe tic and never mix these with out board motor oil Do not use NMMA TC W TC W2 or TC W3 outboard two stroke engine oils or ashless two stroke engine oils Avoid mix ing different br...

Page 53: ...ngine stop switch is in the ON position 6 To prime activate button until a pumping resistance is felt From this point pump 2 or 3 times to in ject fuel in intake manifold After priming ensure that pri...

Page 54: ...wmobile enough to clear track from the ground then drop Check rear suspension for hard snow or ice accumulation that could interfere with track rota tion Clean the area CAUTION Beware of injuries by u...

Page 55: ...ing a disabled snowmobile Proceed slowly with extra caution Post Operation Care Remove snow and ice from rear sus pension track front suspension steering mechanism and skis WARNING Make sure tether co...

Page 56: ...d with a wide base snow mobile stand with a rear deflec tor panel Make sure support device is sta ble and secure The best way to set up the suspen sion is to customize each adjustment one at a time Va...

Page 57: ...snow conditions will dictate the most efficient combination Generally a longer stopper strap set ting gives better performance in deep snow on a flat landscape Rear Spring Preload Rear spring preload...

Page 58: ...ockwise direction CAUTION Never set preload cams directly from position 5 to 1 or directly from position 1 to 5 The adjustment cams have 5 different settings 1 being the softest mmo2007 009 011_a TYPI...

Page 59: ...g force mmo2010 003 013_b 1 Rear shock absorber 2 High speed compression damping adjuster hexagonal Center Spring Preload Center spring preload has an effect on steering effort handling and bump ab so...

Page 60: ...mpression Damping High speed compression damping controls how the shock absorber re acts to a high suspension velocity quick compression strokes in most cases when riding at higher speeds ACTION RESUL...

Page 61: ...eds ACTION RESULT Increasing low speed compression damping force Firmer compression damping slow compression Decreasing low speed compression damping force Softer compression damping slow compression...

Page 62: ...restrains the exten sion stroke ACTION RESULT Increasing rebound damping force Firmer rebound damping extension stroke Decreasing rebound damping force Softer rebound damping extension stroke NOTE In...

Page 63: ...ad Lengthen limiter strap Too much ski lift during cornering or acceleration Shorten limiter strap Increase rear spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Rear of sn...

Page 64: ...ailer or vehicle Many serious accidents have resulted from driving up and over a trailer Anchor your ve hicle securely front and rear even on short hauls Be certain all equipment is securely fastened...

Page 65: ...MAINTENANCE INFORMATION _______________ 63...

Page 66: ...MI MONTHLY OR EVERY 800 KM 500 MI EVERY YEAR OR3 200 KM 2 000 MI EVERY 2 YEARS OR 6 000 KM 3 700 MI STORAGE A ADJUST C CLEAN I INSPECT L LUBRICATE R REPLACE TO BE PERFORMED BY AN AUTHORIZED SKI DOO D...

Page 67: ...fuel prior to engine lubrication 4 Fuel filter must be replaced by an authorized Ski Doo dealer DRIVE SYSTEM Drive belt 5 I I I Drive pulley 6 I I C I C Driven pulley I I C I C Brake fluid I I R I Br...

Page 68: ...es REAR SUSPENSION Rear suspension 8 I I L I L Suspension stopper straps I I 8 Lubricate whenever the vehicle is used in wet conditions wet snow rain puddles ELECTRICAL SYSTEM Spark plugs 9 I I R Wiri...

Page 69: ...cted by an authorized Ski Doo dealer The initial maintenance is very important and must not be neglected NOTE The 10 hour inspection is at the expense of the vehicle owner We recommend that this inspe...

Page 70: ...sembly assembly always replace with a new one Throttle Position Sensor TPS Throttle Position Sensor Reset To reset TPS proceed as follows 1 Refer to BODY and open the RH side panel 2 Remove the 6 pin...

Page 71: ...r internal combustion aluminum engines Cooling system must be filled with BRP PREMIXED COOLANT P N 219 700 362 or with distilled water and an tifreeze solution 50 distilled water 50 antifreeze Exhaust...

Page 72: ...and a proper socket With a torque wrench preferred torque to 27 N m 2 N m 20 lbf ft 1 lbf ft With the socket from the tool kit tighten 1 2 turn for a new spark plug and 1 10 turn for a used spark plu...

Page 73: ...ing brake fluid on skin or eyes it may cause severe burns In case of contact skin wash thor oughly In case of contact with the eyes immediately rinse with plenty of water for at least 10 min utes and...

Page 74: ...ntain tension on its pins and retainers preventing undue noise and vibration It is important that this tension be maintained when rein stalling Remove the tether cord cap Open engine compartment LH si...

Page 75: ...cord cap Open LH side panel refer to BODY 2 Remove belt guard refer to BELT GUARD REMOVAL 3 Insert the drive belt installer re mover provided in the tool box in the threaded hole on the adjuster hub A...

Page 76: ...tment must be per formed every time a new belt is in stalled To adjust the drive belt proceed as fol lows 1 Remove the tether cord cap 2 Open LH side panel refer to BODY 3 Remove belt guard refer to D...

Page 77: ...reading must be as per the fol lowing table DRIVE BELT ADJUSTMENT SPECIFICATION Track deflection setting 27 mm to 37 mm 1 06 in to 1 46 in Track load reading 11 3 kg 25 lb 8 Adjust as required Spare...

Page 78: ...n digital tachome ter for engine RPM adjustment NOTE The adjustment has an effect on high RPM only Calibration screw has a notch on top of its head 1 A33D19A TYPICAL 1 Notch There are 6 positions numb...

Page 79: ...s otherwise specified Vehicle must be parked in a safe place away from the trail Remove the tether cord cap Lift the rear of the snowmobile and support it with a wide base snowmo bile mechanical stand...

Page 80: ...l When the track is raised off the ground only run it at the lowest possible speed Centrifugal force could cause de bris damaged or loose studs pieces of torn track or an en tire severed track to be v...

Page 81: ...on Refer to TRACK TEN SION ADJUSTMENT NOTICE Too much tension will result in power loss and excessive stresses on suspension compo nents Track Tension Adjustment 1 Remove the tether cord cap 2 Remove...

Page 82: ...e and accelerate slightly so that track slowly turns This must be done in a short period of time 15 to 20 seconds 2 Check that the track is well cen tered equal distance on both sides between edges of...

Page 83: ...SION GREASE P N 293 550 033 Refer to MAINTENANCE SCHEDULE for main tenance frequency mmr2008 048 034_a TYPICAL 1 Grease fittings Steering and Front Suspension Condition Visually inspect steering and f...

Page 84: ...n after bulb replacement Headlights Bulb Replacement NOTICE Never touch glass portion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl al...

Page 85: ...a TYPICAL CAREFULLY PULL OUT AT CORNERS NOTICE Taillight housing is held in place by two plastic pins inserted in rubber grommets If taillight housing is forced too far sideways when removing mounting...

Page 86: ...n lift it up Free the lower hinge from its slot then free the upper hinge by lowering the panel Vehicle Cleaning and Protection Remove any dirt or rust To clean the entire vehicle use only flannel clo...

Page 87: ...over to prevent dust accumulation during storage NOTICE The snowmobile has to be stored in a cool and dry place and covered with an opaque tarpaulin This will prevent sun rays and grime from affecting...

Page 88: ...l on a wide base snowmobile mechanical stand with a rear deflector panel CAUTION Use appropriate lift ing device or have assistance to share lifting stress If a lifting de vice is not used use proper...

Page 89: ...TECHNICAL INFORMATION _______________ 87...

Page 90: ...r snowmobile in the event of loss These numbers are required by the authorized Ski Doo dealer to complete warranty claims properly No warranty will be allowed by BRP if the engine identification numbe...

Page 91: ...ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN...

Page 92: ...ons Exceptions include manufacturer s prescribed changes such as altitude adjustments for example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain e...

Page 93: ...50 distilled water Use BRP premix coolant or coolant specifically designed for aluminum engines Cooling system capacity 4 5 L 4 8 qt U S liq Recommended fuel type Premium unleaded Inside North Americ...

Page 94: ...Track alignment Equal distance between edges of track guides and slider shoes Drive belt part number 417 300 288 3 SUSPENSION Front suspension REV XP Front shock HPG C 40 racing clicker Front suspens...

Page 95: ...93 in to 43 62 in 1 Measure gap between slider shoe and bottom inside of track when exerting a downward pull to the track 2 NOTICE Do not attempt to adjust gap on this type of spark plug 3 Drive belt...

Page 96: ...SPECIFICATIONS 94 ______________...

Page 97: ...TROUBLESHOOTING _______________ 95...

Page 98: ...plug ignition no spark Install new spark plugs crank engine If engine fails to start contact an autho rized Ski Doo dealer 6 Engine compression As the engine is pulled over with the rewind starter cyc...

Page 99: ...ness Clean if necessary If coolant level is correct and heat exchangers are clean contact an autho rized Ski Doo dealer 3 Ignition timing is incorrect or there is an ignition system failure Contact an...

Page 100: ...pilot lamp Beeper codes will be heard and mes sages depending on gauge model will be displayed to catch your attention See table below for details PILOT LAMP S ON BEEPER MESSAGE DISPLAY DESCRIPTION Fa...

Page 101: ...WARRANTY _______________ 99...

Page 102: ...to use the unit in a trail application and not to use it in racing or any other competitive activity please refer to your autho rized BRP dealer at the time of delivery for the complete procedure on...

Page 103: ...LUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YO...

Page 104: ...hed during the regular warranty coverage period the emission related components are still covered by BRP s standard warranty until the end of regular coverage period Evaporative emission related compo...

Page 105: ...y coverage period under the conditions described herein BRP s responsibility is limited to making the required repairs or replacements of parts No claim of breach of warranty shall be cause for cancel...

Page 106: ...please submit your complaint in writing or call the appropriate number below In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC BRP US INC Warranty Department 75 J A Bombardier Street Sherbrooke QC...

Page 107: ...PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSE QUENTIAL DAMAGES ARE EXCLUDED FROM COVERAG...

Page 108: ...ormance of service under this war ranty does not extend the life of this warranty beyond its original expiration date Note that the duration and any other modalities of the warranty coverage are sub j...

Page 109: ...or rescission of the sale of the snowmobile to the owner In the event that service is required outside of the country of original sale the owner will bear responsibility for any additional charges due...

Page 110: ...el 32 9 218 26 00 For all other countries please contact your local distributor or our North American office BOMBARDIER RECREATIONAL PRODUCTS INC Customer Assistance Center Sherbrooke QC J1L 1W3 Canad...

Page 111: ...E EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRANTIES INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS...

Page 112: ...mobile is used commercially when it is used in connection with generating income or any work or employment during any part of the warranty period A snowmobile is also used commercially when at any poi...

Page 113: ...nder normal use maintenance and service or replacing such parts with new genuine Ski Doo parts without charge for parts and labour at any authorized BRP distributor dealer during the warranty coverage...

Page 114: ...ld be contacted in order to resolve the matter If the matter still remains unresolved then contact BRP at the address listed below BRP FINLAND OY Service Department Isoaavantie 7 FIN 96320 Rovaniemi F...

Page 115: ...CUSTOMER INFORMATION ______________ 113...

Page 116: ...tomer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direc...

Page 117: ...Bombardier Court Wausau WI 54401 Tel 715 848 4957 For Russia CIS and the Middle East BRP EUROPEAN DISTRIBUTION After Sales Service Department Chemin de Messidor 5 7 1006 Lausanne Switzerland Fax Numb...

Page 118: ...CHANGE OF ADDRESS OWNERSHIP 116 ______________...

Page 119: ...important as it enables BRP to reach the vehicle owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal vehicle is stol...

Page 120: ...CHANGE OF ADDRESS OWNERSHIP 118 ______________...

Page 121: ...important as it enables BRP to reach the vehicle owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal vehicle is stol...

Page 122: ...CHANGE OF ADDRESS OWNERSHIP 120 ______________...

Page 123: ......

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