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8
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• Push-stick
• Open ended spanner
• 2 hex keys
• Slotted screwdriver
Unpacking Your Tool
• Carefully unpack and inspect your tool. Fully familiarise yourself with all its
features and functions
• Ensure that all parts of the tool are present and in good condition. If any
parts are missing or damaged, have such parts replaced before attempting
to use this tool
Transportation
To transport the bandsaw, hold the base with one hand and the frame with the
other. Never lift the bandsaw by the motor or table, or other part of the unit
Assembly
CAUTION.
Always ensure that the bandsaw is switched off and plug is
removed from the power point before making any adjustments
Bench mounting
• Set up the unit on a firm, flat surface so that the machine stands securely
and cannot tip over
• If the bandsaw is to be used in a permanent position or there is a danger of
the saw tipping due to the size of material that will be cut, you must secure
the bandsaw to a rigid work surface:
• Use the holes in the base as a template to mark and drill four holes in the
intended mounting surface (eg workbench). Secure the unit in position
using large bolts, washers and nuts (not supplied). Use nuts or washers
that are resistant to working loose as a result of vibration, such as split
locking washers
• Ensure the bolts are long enough to penetrate the workbench sufficiently
for a secure fix.
• Check that the fittings remain tight after first use
Installing the saw table (See Figs 3-5)
NOTE:
Before setting up the bandsaw you will need to access the Lower
Support Bearing (34) and Hex Screws for the Lower Guide Pins (35) so it is
recommended that preparation procedures are carried out before installing the
saw table. (See Figs 3-5)
1. Remove the Table Fastener (8) if already fitted so that the blade will be
able to enter the slot
2. Move the Blade Guard (3) to a higher position using the Blade Guard
Height Adjuster (24) if necessary, to allow the saw table to be fitted
3. Slide the Saw Table (6) into position passing the blade through the blade
slot in the saw table so the blade teeth face the slot
4. Check that the Blade (23) is positioned exactly in the centre of the
aperture in the saw table
5. Secure the saw table with the three Table Fixing Screws (25) using the
supplied washers and nuts on the underside
6. Re-fit the Table Fastener (8)
7. Fit the Table Insert (5) in the table
NOTE:
To remove the saw table, for example to gain access to the lower blade
bearing and guide pins, follow the above procedure in reverse
Dust extraction
For a cleaner, safer work environment fit a vacuum system to the Dust
Extraction Port (20).
Preparation
CAUTION :
Always ensure that the bandsaw is switched off and the plug is
removed from the power point before making any adjustments
Tensioning the blade (See Fig 6)
• To increase the blade tension turn the Blade Tension Adjustment Knob (1)
clockwise
• Check the blade tension by applying pressure to the side of the blade at the
centre point between the upper and lower blade wheels; the blade should
be able to move only 1-2mm laterally
CAUTION:
The blade may break if over-tensioned. Beware of injury
• If the blade has insufficient tension it may slip on the blade wheels
• Release tension from the blade if the bandsaw is not going to be used for
some time
• To release tension in the blade, turn the Blade Tension Adjustment Knob
(1) anticlockwise
• Don’t forget to re-tension the blade before use
Product Familiarisation
1
Blade Tension Adjustment Knob
2
Upper Blade Wheel
3
Blade Guard
4
Upper Blade Guide
5
Table Insert
6
Saw Table
7
Wheel Pads
8
Table Fastener
9
Lower Blade Wheel
10 Base
11 Lower Cover Lock
12 Upper & Lower Covers
13 On/Off Switch
14 Upper Cover Lock
15 Blade Tracking Adjustment Knob
16 Frame
17 Fence
18 Fence Clip
19 Motor
20 Dust Extraction Port
21 Table Lock Handle
22 Table Angle Gauge
23 Blade
24 Blade Guide Height Adjuster with Locking Knob
25 Table Fixing Screws
26 Upper Support Bearing Hex Screw
27 Upper Support Bearing
28 Upper Guide Pins
29 Hex Screws for the Upper Guide Pins
30 Hex Screw for upper assembly position adjustment
31 Upper Guide Pins Housing
32 Lower Blade Guard
33 Securing Nut for Lower Assembly
34 Lower Support Bearing
35 Hex Screws for the Lower Guide Pins
36 Table Alignment Bolt
37 Table Alignment Securing Nut
Accessories
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Summary of Contents for 613578
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