Siemens SIMOTICS CONNECT 600 Operating Instructions Manual Download Page 47

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Replacing components in the sensor box

The following diagram shows the active components in the sensor box that can be replaced:

①

CPU SIMATIC S7-1212C DC/DC/DC

②

SIPLUS CMS1200 SM1281

③

SIPLUS S7-1200 SM 1231 RTD

Figure 9-1

Components in the sensor box

Information about replacing components in the sensor box is provided in the corresponding
documentation (Page 16).

1. Open the sensor box door. For the UL version of the connectivity module, follow the

instructions provided in Chapter Only UL version: Opening and closing the sensor box door
(Page 25).

2. Note down the connection assignment of the component.

3. Comply with the instructions for removal and mounting in the relevant device

documentation.

Maintenance

9.7 Replacing connectivity module components

Operating Instructions, 06/2020

Summary of Contents for SIMOTICS CONNECT 600

Page 1: ...Operating Instructions Edition Connectivity module SIMOTICS CONNECT 600 www siemens com motors 06 2020 ...

Page 2: ......

Page 3: ... Introduction 1 Safety instructions 2 Description 3 Preparing for use 4 Mounting 5 Connection 6 Commissioning 7 Operation 8 Maintenance 9 Replacement parts 10 Disposal 11 Service support A Technical specifications B Known problems C ...

Page 4: ... are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are use...

Page 5: ...of the components 16 3 3 SIDRIVE IQ 16 3 4 Overview of the overall system 17 3 5 Data security 17 4 Preparing for use 19 4 1 Transport and storage 19 4 2 Prerequisites 19 4 3 Windows Security Center 21 5 Mounting 23 5 1 Mounting the sensor box 23 5 2 Mounting the IPC 23 6 Connection 25 6 1 Only UL version Opening and closing the sensor box door 25 6 2 Connecting the sensor box 26 6 3 Connecting th...

Page 6: ...lacing connectivity module components 43 9 8 Restoring the configuration of the components if a part is replaced 52 9 9 Changing the password for X Tools 56 9 10 Troubleshooting 58 9 11 Deleting the data of the connectivity module 58 10 Replacement parts 61 10 1 Spares on Web 61 10 2 Replacement parts for the connectivity module 61 11 Disposal 65 11 1 Country specific legislation 65 11 2 Returning...

Page 7: ...text format features in these instructions 1 Handling instructions are always formatted as a numbered list Always perform the steps in the order given Lists are formatted as bulleted lists Lists on the second level are hyphenated Note The noteprovidesyouwithadditionalinformationabouttheproductitself handlingtheproduct and the relevant documentation References to other texts always refer to the beg...

Page 8: ...Introduction 1 2 Naming convention 6 Operating Instructions 06 2020 ...

Page 9: ... following when handling lithium batteries Replace used batteries in good time Additional information on replacing batteries is provided in the SIMATIC IPC127E Operating Instructions Section Replacing buffer batteries Do not throw the batteries into a fire Do not solder at the cell body of the battery Do not recharge the battery Do not open the battery Do not short circuit the battery Do not conne...

Page 10: ... that can be destroyed by electrostatic discharge These components can be damaged or destroyed if they are not handled correctly To protect equipment against damage follow the instructions given below Only touch electronic modules if you absolutely have to work on them The body of the person concerned must have been electrostatically discharged and grounded immediately before any electronic module...

Page 11: ...e enterprise network or the Internet if and only to the extent necessary and with appropriate security measures firewalls and or network segmentation in place You can find more information on protective measures in the area of industrial security by visiting https www siemens com industrialsecurity https www siemens com industrialsecurity Siemens products and solutions undergo continuous developme...

Page 12: ...ly inform yourself about security advisories and bulletins published by Siemens ProductCERT https www siemens com global en home products services cert html Passwords Regularly update passwords and keys in order to increase the security level Only use strong passwords Avoid weak passwords e g password1 123456789 abcdefgh Comply with the password conventions in Chapter Restoring the configuration o...

Page 13: ...formation relating to the most commonly used components and installation guidelines for networked automation systems in buildings is provided here https support industry siemens com cs ww en view 84922825 Safety instructions 2 6 Security recommendations Operating Instructions 06 2020 11 ...

Page 14: ...Safety instructions 2 6 Security recommendations 12 Operating Instructions 06 2020 ...

Page 15: ...ly DOL only not converter operation The connectivity module comprises the following components Sensor box attached to the motor CPU SIMATIC S7 1212C DC DC DC SIPLUS CMS1200 SM1281 SIPLUS S7 1200 SM 1231 RTD SIDRIVE IQ Drive System Connect Nano SIMATIC IPC127E industrial PC Software image License for Siemens CMS X Tools Note The connectivity module and SIDRIVE IQ are used to monitor the state condi...

Page 16: ...he sensors integrated in the sensor box attached to the motor The sensor box is thermally decoupled from the motor Figure 3 1 Motor with sensor box configuration example Description 3 1 Overview of the connectivity module 14 Operating Instructions 06 2020 ...

Page 17: ... the following preinstalled software Windows 10 7 zip Siemens Bany Scope Siemens CMS X Tools Siemens Drive System Connect Siemens IT cRSP SSL VPN client MindConnect Bridge MCB feeder Do not exit or deactivate any of the active services in order that the functionality of the connectivity module is not diminished Description 3 1 Overview of the connectivity module Operating Instructions 06 2020 15 ...

Page 18: ...formation about network security https support industry siemens com cs ww en view 108862708 The documentation of the software installed on the IPC is provided on the IPC in the relevant program folder 3 3 SIDRIVE IQ What is SIDRIVE IQ SIDRIVE IQ is a digital platform for drive systems The platform connects networked drive components with the cloud based analytics in SIDRIVE IQ to improve the produ...

Page 19: ...view 3 5 Data security The IPC saves the converter data unencrypted until it is transferred into the Cloud The IPC transfers the data into the Cloud according to the TLS standard Transport Layer Security V1 2 encrypted via an additional firewall Windows Firewall Always keep the Windows Firewall activated to protect the device Before returning or disposing of the connectivity module delete all data...

Page 20: ...itelist Make no changes to the whitelist that go beyond commissioning and maintenance activities Personal data The connectivity module neither uses nor processes personal data Description 3 5 Data security 18 Operating Instructions 06 2020 ...

Page 21: ...formation is provided in the operating instructions of the IPC Page 16 Carefully comply with the regulations laid down in UN regulation UN 3091 Maintain the following climatic conditions when transporting and storing the sensor box Climatic condition for storage and transport Minimum air pressure 660 hPa Maximum air pressure 1080 hPa Temperature EN 6006822 test Bb dry heat and EN 6006821 test Ab c...

Page 22: ...d network e g VLAN For the connection set up a corresponding dedicated network IPv4 with the appropriate network infrastructure network switch patch field router etc Ensure that the protocol of the routers switches involved set to full duplex data transmission Accessing SIDRIVE IQ Drive System Analyzer To utilize the advantages of SIDRIVE IQ you require access to the SIDRIVE IQ Drive System Analyz...

Page 23: ...ice Firewall The Windows Firewall helps protect the device by preventing unauthorized users from accessing the device via a network or through the Internet Windows checks as to whether the device is protected by a software firewall The firewall is activated when the device is supplied Always keep the Windows Firewall activated to protect the device Antivirus software The antivirus software protect...

Page 24: ...er issues a warning if spyware or possibly undesirable software is installed or run on the computer A warning is also issued if programs attempt to change important Windows settings Configure the Security Center corresponding to your requirements In addition the Siemens CERT guidelines https www cert siemens com are applied to the device Preparing for use 4 3 Windows Security Center 22 Operating I...

Page 25: ...that the sensor box location is adequately protected from being accessed The connectivity module fulfills the requirements for corrosion protection according to ISO 12944 5 2008 01 superseded by EN ISO 12944 5 2018 for C2 C3 and C4 The precondition is that the sensor box remains closed You can find more information on the technical data in Chapter Technical specifications Page 71 5 2 Mounting the ...

Page 26: ...MATIC IPC wall mounting set for SIMATIC IPC127E Art No 6AG4021 0AA20 0AA2 SIMATIC IPC portrait mounting set extended version for SIMATIC IPC127E Art No 6AG4021 0AA20 0AA4 SIMATIC IPC portrait mounting set DIN rail for SIMATIC IPC127E Art No 6AG4021 0AA20 0AA5 You can also order the products online from the Industry Mall http www siemens com industrymall Mounting 5 2 Mounting the IPC 24 Operating I...

Page 27: ... five safety rules Page 8 when performing any work The rotary disconnection device provided in the UL version of the connectivity module is shown in the following diagram Rotary disconnection device in the door Rotary disconnection device in the sensor box Opening the door 1 Turn the rotary disconnection device into the Off position The sensor box power supply is switched off 2 Open the sensor box...

Page 28: ...Note Carefully observe the five safety rules Page 8 when performing any work Note Only route the LAN cable in protected areas Only route the LAN cable in areas where access is protected to secure against unauthorized access and manipulation Note Terminal diagram The terminal diagram for the sensor box is attached to the inside of the housing door and in the Appendix Page 71 The following diagram s...

Page 29: ...ignal terminals 29 and 30 Cable glands Connecting terminals for L1 N and PE of the power supply The following diagram shows the connections in the sensor box for the UL version of the connectivity module Connection 6 2 Connecting the sensor box Operating Instructions 06 2020 27 ...

Page 30: ...with rated voltage 120 230 V AC 50 60 Hz A LAN cable for the connection to the IPC via a dedicated network is available Ethernet connector that is crimped on Crimping tool Connecting the power supply 1 Open the sensor box For the UL version of the connectivity module follow the instructions provided in Chapter Only UL version Opening and closing the sensor box door Page 25 2 Open the miniature cir...

Page 31: ...le is guaranteed Connecting the trip signal In order to use the digital Expert Assistance service for high voltage motors a trip signal is required that is automatically routed to the main service department as email To do this for line motors you must provide a signal from the circuit breaker 1 Route the cable for the trip signal of the motor to the sensor box 2 Route the cable from below through...

Page 32: ...inst unauthorized access and manipulation The positions of the various connections are shown in the following diagram PE ground connection Power supply connection LAN interface X1 P1 LAN interface X2 P1 Figure 6 1 Connections at the IPC Precondition The IPC has been mounted The following is available to connect the power supply Two wire supply line cable cross section 0 75 mm2 to 2 5 mm2 24 V DC P...

Page 33: ...l at connection Connecting the LAN cable 1 Route the LAN cable to the installation location of the IPC 2 Route the LAN cable to the IPC Note Maintain the permissible cable bending radius Route the cables so that they do not come into contact with any sharp edges Route the LAN cable so it is protected against unauthorized access in areas that have physical access protection 3 Connect the LAN cable ...

Page 34: ...Connection 6 3 Connecting the IPC 32 Operating Instructions 06 2020 ...

Page 35: ... IPC are required for connection to the sensor box Therefore do not change the network settings for interface X2 P1 of the IPC Note Protect your local service PC against unauthorized access Under no circumstance weaken the hardening measures of the connectivity module Preconditions The IPC has been mounted connected up and switched on A local service PC is ready for use The service mode is activat...

Page 36: ... IPC for the first time and before installing any updates create recovery points for both partitions of the IPC Procedure 1 On the IPC desktop open folder Troubleshooting 2 Select script 11_create_recovery_point 3 In the shortcut menu execute command Run as administrator 7 3 Updating Windows After switching on the IPC for the first time perform all security relevant Windows updates Procedure 1 Set...

Page 37: ... Tools license into the IPC 2 Start the Automation License Manager application on the IPC Transfer the X Tools license from the USB stick to the IPC 7 5 Activating plug ins In order that the connectivity module can correctly process the motor data at the IPC you must run the Drive System Connect Configuration program Precondition A Remote Desktop Connection has been established from the local serv...

Page 38: ... As administrator run the BAT file with the configuration valid for your particular motor 3 Follow the instructions in the prompt The IPC automatically restarts approximately 5 minutes after running the BAT file When doing this Windows displays a restart message Result The key motor parameters are configured at the connectivity module 7 7 Setting up the IP address optional The IPC requires an IP a...

Page 39: ...rvice PC to the IPC The IPC is connected with the Internet You have received the email with the connection key for the connectivity module and have opened this on the local service PC Carefully note that the connection key is only valid for 7 days After the validity expires the connection key can no longer be used to log in the connectivity module with SIDRIVE IQ Procedure 1 Copy the connection ke...

Page 40: ...ed You can read the connection status in the MindConnect Bridge application You can see that a connection has been successfully established with MindSphere in status messages Last service state MAIN and Last MCL status Success in the status line in the lower part of the program window See also Prerequisites Page 19 7 9 Completing commissioning 1 Deactivate the service mode 2 Disconnect the Remote ...

Page 41: ...ata evaluation with SIDRIVE IQ In operation the connectivity module captures data from the drive components and transfers this data to SIDRIVE IQ www siemens com sidrive iq for analysis Operating Instructions 06 2020 39 ...

Page 42: ...Operation 8 1 Data evaluation with SIDRIVE IQ 40 Operating Instructions 06 2020 ...

Page 43: ...provided in Chapter Activating deactivating the service mode Page 42 Backup copies of drives Before carrying out maintenance work for the IPC create a backup copy of the data storage medium Inserting the connection key after replacing the software image The following list shows the various application scenarios and the corresponding measures to insert the connection key Restoring the software imag...

Page 44: ...ice mode 1 Select script 020_whitelist 2 In the shortcut menu execute command Run as administrator Executing the script can take several minutes You can ignore the alarms that are output The service mode is activated Whitelisting is deactivated 3 Select script 030_enable_ applicationcontrol_wo_DLL 4 In the shortcut menu execute command Run as administrator The IPC restarts The service mode is deac...

Page 45: ...ries for each of the following connectivity module components SIMATIC IPC127E CPU SIMATIC S7 1212C DC DC DC SIPLUS CMS1200 SM1281 Promptly implement the product relevant Security Advisories of the components or the connectivity module Subscribe to Siemens Security Advisories https www siemens com global en home products services cert html Subscriptions to obtain information about published and upd...

Page 46: ...and in the Appendix Page 71 Replacement parts You can order the individual connectivity module components as replacement part Page 61 Replacing the IPC 1 Note the connection assignment of the IPC 2 Comply with the instructions for removal and mounting in the Operating Instructions of the IPC Page 16 3 Connect the cable according to the documented connection assignment Maintenance 9 7 Replacing con...

Page 47: ... the sensor box is provided in the corresponding documentation Page 16 1 Open the sensor box door For the UL version of the connectivity module follow the instructions provided in Chapter Only UL version Opening and closing the sensor box door Page 25 2 Note down the connection assignment of the component 3 Comply with the instructions for removal and mounting in the relevant device documentation ...

Page 48: ...nsor box door Page 25 Note To replace the patch cable you must remove the corresponding component from the mounting rail Note If you have taken several components from the mounting rail when mounting the replacement parts comply with the sequence in which the components should be mounted as shown in the Components in the sensor box diagram Maintenance 9 7 Replacing connectivity module components 4...

Page 49: ... Ground connection of the power supply in the box Cable glands 4x M8 nuts to fasten the mounting plate in the box LAN connection Terminal block Power supply connecting terminals Figure 9 2 Exploded diagram of the sensor box CE version The individual parts and components of the sensor box UL version are shown in the following diagram Maintenance 9 7 Replacing connectivity module components Operatin...

Page 50: ...ote Carefully observe the five safety rules Page 8 when performing any work To remove the sensor technology proceed as follows 1 Open the sensor box door For the UL version of the connectivity module follow the instructions provided in Chapter Only UL version Opening and closing the sensor box door Page 25 2 Open the miniature circuit breaker 3 Carefully check that the connecting terminals are in ...

Page 51: ...ry you can now remove the console only HV compact as well as the thermo plate from the motor Note When mounting the replacement part carefully observe the tightening torques as listed in the table below The tightening torques for the Allen screws are specified in the motor documentation Proceed as follows to mount the replacement part 1 Lift the sensor box to the mounting fixture at the motor Hold...

Page 52: ...ectly so that the degree of protection of the connectivity module is guaranteed 12 Attach the shield connection clamp to the terminal block Carefully ensure that all of the cables are not strained 13 Close the miniature circuit breaker 14 Close the sensor box door For the UL version of the connectivity module follow the instructions provided in Chapter Only UL version Opening and closing the senso...

Page 53: ...ws the position of the fastening elements in the sensor box Figure 9 4 Position of the fastening elements Figure 9 5 Fastening the mounting plate side view Maintenance 9 7 Replacing connectivity module components Operating Instructions 06 2020 51 ...

Page 54: ...p terminal block bottom 0 5 Nm Only UL version Fastening L1 and N to the rotary disconnection device 8 0 Nm Fastening the SITOP PSU100S feeder cable 0 5 Nm 9 8 Restoring the configuration of the components if a part is replaced You must restore the configuration of the components if you have replaced one of the following components in the sensor box CPU SIMATIC S7 1212C DC DC DC SIPLUS CMS1200 SM1...

Page 55: ...SM1281 Parameters cmsdb Device cmsdb BearingTypes cmsdb SC600_release_v x x x zap15 The TIA project includes the hardware configuration and the software for the CPU Firmware V3 0 6 for SIPLUS CMS1200 SM1281 The positions of the various connections are shown in the following diagram Cover LAN interface CPU SIMATIC S7 1212C DC DC DC LAN interface Figure 9 6 Connections in the sensor box example UL v...

Page 56: ... the UL version of the connectivity module follow the instructions provided in ChapterOnly UL version Opening and closing the sensor box door Page 25 2 On the CPU open the cover 3 Withdraw the LAN cable from the LAN interface of the CPU 4 Connect the LAN cable at the LAN interface of the CPU and the PG PC to establish a direct physical connection with the PG PC 5 Open or dearchive the TIA project ...

Page 57: ...step 8 of the previous handling instructions restoring the configuration for CPU SIMATIC S7 1212C DC DC DC 8 Open a web browser and open the following IP address via the address bar http 192 168 0 30 The web interface of the SIPLUS CMS1200 SM1281 opens Note In the case of service only use the web interface via a direct physical network connection 9 Login with the following login data Replacement w...

Page 58: ...s switched to RUN X Tools withdraw the LAN cable from the LAN connection 18 Reconnect the internal LAN cable to the LAN connection 19 Close the sensor box For the UL version of the connectivity module follow the instructions provided in ChapterOnly UL version Opening and closing the sensor box door Page 25 9 9 Changing the password for X Tools Precondition A Remote Desktop Connection has been esta...

Page 59: ...3 Click Edit User Accounts in the shortcut menu of the IPC127E 0392 element The User Accounts window opens Maintenance 9 9 Changing the password for X Tools Operating Instructions 06 2020 57 ...

Page 60: ... provided in the documentation Page 16 for the particular component 9 11 Deleting the data of the connectivity module Before returning disposing of the connectivity module delete all data on the IPC and the other components Preconditions A remote desktop connection has been established from the local service PC to the IPC You have administrator rights Maintenance 9 11 Deleting the data of the conn...

Page 61: ...utes Data are securely deleted according to the NCSC TG 025 standard of the National Computer Security Center Deleting data of the components in the sensor box CPU SIMATIC S7 1212C DC DC DC 1 Reset the CPU to the factory settings To do this follow the instructions in the CPU documentation Page 16 SIPLUS CMS1200 SM1281 1 Delete all device data To do this follow the instructions provided in the comp...

Page 62: ...Maintenance 9 11 Deleting the data of the connectivity module 60 Operating Instructions 06 2020 ...

Page 63: ...ee also Help for Spares on Web https support industry siemens com cs ww en view 25248520 10 2 Replacement parts for the connectivity module You can order replacement parts through the regional Siemens support organization Provide the following data when ordering replacement parts Article No MLFB of the connectivity module Serial number of the motor on which the connectivity module is mounted Artic...

Page 64: ...1 Replacement parts for the sensor box CE version Figure 10 2 Replacement parts for the sensor box UL version Replacement parts 10 2 Replacement parts for the connectivity module 62 Operating Instructions 06 2020 ...

Page 65: ...NECT 600 CE sensor box 9LD2922 0DJ00 0AA0 SIMOTICS CONNECT 600 UL sensor box 9LD2921 0DJ00 0AA0 SIMATIC NET IE FC OUTLET RJ45 6GK1901 1FC00 0AA20 Rotating disconnection device UL version 9LD2920 0DN00 0AB0 Further the following replacement parts are available for the connectivity module Replacement part MLFB SIDRIVE IQ Drive System Connect Nano SIMATIC IPC127E with software image 9AA1001 4AH00 0AA...

Page 66: ...Replacement parts 10 2 Replacement parts for the connectivity module 64 Operating Instructions 06 2020 ...

Page 67: ... company certified for the disposal of electronic waste or dispose of the device in accordance with the regulations in your country The connectivity module can be recycled due to the low level of harmful substances Note Dispose of products described in this manual in compliance with the valid national regulations For environmentally compliant recycling and disposal of your discarded device only en...

Page 68: ... symbol with the crossed out garbage can on the products the packaging and or the accompanying documentation means that it is not permissible that used electrical and electronic products and batteries are disposed of with normal household waste Incorrect disposal of such waste can result in penalties laid down in national legislation The correct disposal of these products helps to reduce the usage...

Page 69: ...to the list of candidates exists in a concentration exceeding 0 1 percent by weight CAS No 7439 92 1 lead Based on the currently available information we assume that this substance does not represent any risk when correctly used including its disposal Disposal 11 4 Information according to Article 33 of the REACH regulation Operating Instructions 06 2020 67 ...

Page 70: ...Disposal 11 4 Information according to Article 33 of the REACH regulation 68 Operating Instructions 06 2020 ...

Page 71: ...abase www siemens com yourcontact Siemens product support You can find additional information about the product at Product support https support industry siemens com cs ww en sc 4868 The following is provided at this address Current product information product data sheets FAQs frequently asked questions downloads The Newsletter contains the latest information about the products that you are using ...

Page 72: ...Service support A 1 Product support 70 Operating Instructions 06 2020 ...

Page 73: ...of the sensor box for the CE version Speedsensor Temperatursensors 20 P001 X2 9 9 10 10 11 11 Signal Plus 24V M Ground rpm Sensor 20 P001 X2 13 13 14 14 NDE R1 NDE R2 NDE Bearing sw br bl rd wt 15 15 16 16 DE R1 DE R2 DE Bearing rd wt 17 17 18 18 1R1 1R2 WINDING 1 rd wt 19 19 20 20 2R1 2R2 WINDING 2 rd wt 12 12 n c wt 21 21 22 22 3R1 3R2 WINDING 3 rd wt 23 23 24 24 4R1 4R2 WINDING 4 OR SPARE rd wt...

Page 74: ...NDING 5 OR SPARE rd wt 27 27 28 28 6R1 6R2 WINDING 6 OR SPARE rd wt DI 29 29 30 30 24V Signal Dig Input Motor OK 24V Signal Dig Input Motor OK Power supply Vibration sensors 10 P001 X1 2 2 4 4 PE PE L1 N PE AC 110V or 230V supply 20 P001 X2 1 1 2 2 A B NDE RADIAL 45 br bl gnye rd bk 3 3 4 4 A B NDE RADIAL 315 OR DE AXIAL rd bk 5 5 6 6 A B DE RADIAL 45 rd bk 7 7 8 8 A B DE RADIAL 315 OR SPARE rd bk...

Page 75: ...d for the DTA 1 4 0 PI07 version Wire breakage or vibration sensor failure is not communicated in SIDRIVE IQ In the case of a power failure it is possible that data captured shortly before the power failure can no longer be evaluated Data captured much earlier are not involved Operating Instructions 06 2020 73 ...

Page 76: ...Known problems C 1 Known problems of the current software version 74 Operating Instructions 06 2020 ...

Page 77: ...N Network preconditions 20 O On site service 69 Overview 13 P Passwords 20 Q Qualified personnel 7 R REACH regulation 67 Realtime protection 22 Replacement part 44 Replacement parts Ordering data 61 Spares on Web 61 Replacing Connectivity module 44 S Safety instructions 7 Setting recovery points 34 Setting up the IP address 36 Setting up the Remote Desktop Connection to the IPC 33 SIDRIVE IQ Acces...

Page 78: ...U Updating Windows 34 W Windows backup 22 Windows Security Center 21 Windows update 21 Windows updates 42 Index 76 Operating Instructions 06 2020 ...

Page 79: ......

Page 80: ...Further Information www siemens com LDA Siemens AG Large Drives Applications Vogelweiherstr 1 15 90441 Nürnberg GERMANY ...

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