Hankscraft Runxin HD Series Service Manual Download

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Innovative Solutions for Your Water

HD / HDL Valves & Systems
Service Manual

Hankscraft Runxin, LLC

300 Wengel Drive

Reedsburg, WI 53959

608.524.9465

[email protected]

hrh2o.com

Summary of Contents for HD Series

Page 1: ...Innovative Solutions for Your Water HD HDL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive Reedsburg WI 53959 608 524 9465 sales hrh2o com hrh2o com...

Page 2: ...stallation Chart 16 5 Valve Programming Start up Procedure 17 25 6 Sanitizing Procedure 26 7 Water Flow Diagrams 27 29 8 Assembly Drawing and Parts List 30 38 a HD FTC HD SMM Valve Assembly and Parts...

Page 3: ...et and an automatic reset feature with battery backup Our innovative HDL valves combine the interfaces of our HL and HD valves providing even more versatility during setup Both valves are available in...

Page 4: ...______________________________________________________________________ Control Valve Serial Number label located on valve body front ________________________________ Valve Style HD FTC HD SMM Day Time...

Page 5: ...by an accredited professional to ensure all local state and municipal guidelines are met During cold weather it is recommended that the installer warm the valve to room temperature before operating R...

Page 6: ...stem When there is moderate to high turbidity a filter should be installed on the inlet before the water softening system If the water pressure exceeds 120psi a pressure reducing valve must be install...

Page 7: ...enter Inlet Outlet Height 9x48 Tank Inlet Outlet Height 10x44 Tank Inlet Outlet Height 10x54 Tank Inlet Outlet Height 12x52 Tank Inlet Outlet Height 13x54 Tank 1 Metal Bypass 5 3 8 2 50 46 5 8 56 3 4...

Page 8: ...ated water back into the resin tank Use only Teflon tape on the drain fitting Solder joints should be completed prior to connecting piping to the valve Solder joints near the drain must be done before...

Page 9: ...icant only 5 Install the upper basket with a twist and lock action to center hub of the valve 6 Lubricate with silicone lubricant and install the valve base O ring around the neck of the valve 7 Place...

Page 10: ...nect the bypass from the valve 6 Put a container under the bypass Open the bypass to remove any foreign material out of the water lines 7 Close the bypass 8 Re connect the bypass to the valve 9 Open t...

Page 11: ...t pipe with inlet connector of bypass 2 Connect outlet pipe with outlet connector of bypass 3 See Fig 1 Drain Line Installation 1 Install drain line with an air gap to the floor drain Valve drain hose...

Page 12: ...ing 2 Install the filter screen into the tube insert and press both into the end of brine tube 3 Insert tube into brine connector and secure brine nut to the brine connector 4 See Fig 3 Brine Tank Ins...

Page 13: ...on the brine tank 5 Hold float and connected ABS tubing at the bottom securing the ABS tubing turn the black nut counterclockwise while the tubing is secured in place Set to desired salt setting and...

Page 14: ...of the tube when force is applied Therefore we strongly suggest using Gorilla Glue or any equivalent glue to glue the bottom only float assembly cap to the tube to prevent this cap from coming off th...

Page 15: ...Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 15 9 Install overflow elbow fitting with washer on the outside of tank Fasten nut on the inside of the tank 10 Replace bri...

Page 16: ...HD HDL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 16 System Installation Chart...

Page 17: ...apacity Up Button Right Button Setting Button Setting Button 1 Press for 5 seconds to enter Programming Mode 2 When the valve is in Programming Mode Press to confirm the setting and enter into next me...

Page 18: ...Time of Day 24 Hour Clock 08 00am Day of Week Sunday Days Override Days 30 Time of Regeneration 24 Hour Clock 2 00 Unit Mode Gallons Liters Gallons Feed Water Hardness Grains 10 Number of People 4 Ref...

Page 19: ...the hour b Press to move to the minute adjust using c Press to move to the day adjust using d Press to accept and advance to next screen 2 Control Type a Use to select Control Type TC Time Clock MD Me...

Page 20: ...ople Four 4 people is the default To change the number of people a Press until correct number of people in home is reached The available range is 1 10 people b Press to accept and advance to next scre...

Page 21: ...er Treatment Capacity Reference OFF User Defined Capacity default is set at 32 000 Turning the reference off allows you to manually adjust the system capacity a Press until desired capacity is reached...

Page 22: ...b Press to accept and advance to next screen 10 Day of Week Regenerate Used only when DW Day s of Week Control Type is selected To change the day a Use the to select day and the to move to the next da...

Page 23: ...diment Turbidity Mild Average Extreme Carbon Filters Taste and Odor Mild Average Extreme Iron Filters PPM Ironx1 PPM Manganesex1 PPM Sulfurx1 5 1 1 5 2 2 5 3 3 5 4 4 5 5 5 5 6 6 5 7 7 5 8 No Of People...

Page 24: ...0 750 450 300 210 3 3 375 1 575 1 975 675 375 225 135 4 3 300 1 500 900 600 300 150 60 5 3 225 1 425 825 525 225 75 0 6 3 100 1 350 750 450 150 0 0 Capacity 30 000 Hardness PPM GPG 85 5 171 10 256 15...

Page 25: ...850 600 450 3 5 775 2 775 1 775 1 275 775 525 375 4 5 700 2 700 1 700 1 200 700 450 300 5 5 625 2 625 1 625 1 125 625 375 225 6 5 550 2 550 1 550 1 050 550 300 150 Capacity 48 000 Hardness PPM GPG 85...

Page 26: ...equipment and options described for this system Any alterations to the configuration would require evaluation by a trained water professional 1 Remove the brine tank cover and locate the brine well 2...

Page 27: ...the bottom the up through the media and out the drain line Brine Rinse Mode Softeners Only Hard water enters unit through the valve inlet flows up into the injector housing and down the nozzle throat...

Page 28: ...the nozzle throat and down through the media It then enters the distributor travels through the center hole in the piston and out to the drain line Rapid Rinse Mode Second Backwash The media is rinse...

Page 29: ...ut the drain line Brine Tank Refill Mode Softeners Only Hard water enters unit through the valve inlet flows up through the injector housing and through the brine valve to refill the brine tank The sy...

Page 30: ...HD HDL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 30 8 Assembly Drawings and Parts List HD FTC Digital Filter Control Valve Assembly...

Page 31: ...2 21 Spring Button 1 4 Indicator 1 22 Button White 1 5 Magnet Meter 1 23 Pin Motor 1 6 Screws 12 24 Screws Front Cover 2 7 PCB HD 1 25 Gear Brine Piston 1 8 Cover Front 1 26 Washer 1 9 Label Front 1...

Page 32: ...HD HDL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 32 HD SMM Digital Mechanical Control Valve Assembly...

Page 33: ...ion Quantity 1 Screw 2 14 Back Cover 1 2 Bracket 1 15 Gasket 1 3 Pin 1 16 Brine Cam 1 4 Pinion 1 17 Gasket 1 5 Main Drive Gear Shaft 1 18 Ball 2 6 Spring 1 19 Spring 2 7 Idler Gear 1 20 Cycle Actuator...

Page 34: ...HD HDL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 34 HD Valve Body Assembly...

Page 35: ...Adaptor Coupling 2 8 O Ring 2 33 O Ring 4 9 Brine Valve Seat 1 34 Yoke 1 10 Air Disperser 1 35 Screw 2 11 O Ring 1 36 Clip 1 12 O Ring 2 37 Valve Body 1 13 Softener Injector Body 1 38 Spacer 4 14 Inj...

Page 36: ...ankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 36 HD Meter Assembly and Parts List Item No Description Quantity 1 Harness Assembly 1 2 Screw 2 3 Flow Straightener 1 4 O R...

Page 37: ...HD HDL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 37 HD Wiring Diagram...

Page 38: ...HD HDL Valves Systems Service Manual Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 38 Stainless Steel Bypass Available in 3 4 and 1...

Page 39: ...ws The injector and brine module can now be removed from the control valve 7 Remove and discard valve body O Rings 8 Replace brine valve a Pull brine valve from injector body b Remove and discard O Ri...

Page 40: ...y Tighten screws 13 Reconnect brine tube and drain line 14 Return bypass to In Service position Water pressure automatically builds in the system Be sure to shut off any bypass line 15 Check for leaks...

Page 41: ...slot in drive yoke rotate control know if necessary 10 Replace timer mounting screws 11 Replace screw and washer at drive yoke 12 Return bypass to normal In Service position Water pressure automatical...

Page 42: ...etainer plate 10 Pull upward on end of piston yoke until assembly is out of valve 11 Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is no foreign m...

Page 43: ...eel counterclockwise until it stops at Regeneration position 21 Start regeneration cycle manually if water is hard 22 Plug cable into meter cover Rotate cable to align drive flat if necessary Replacin...

Page 44: ...14 Replace screw and washer at drive yoke 15 Return bypass to normal In Service position Water pressure automatically builds in the system Be sure to shut off any bypass line 16 Plug electrical cord...

Page 45: ...tions 8 Remove two screws and clips at control valve 9 Pull meter module out of control valve 10 Apply silicone lubricant to four new O rings and assemble to four ports on new meter module 11 Assemble...

Page 46: ...enough brine in the brine tank 21 Rotate program wheel counterclockwise until it stops at Regeneration position 22 Start regeneration cycle manually if water is hard 23 Plug cable into meter cover Rot...

Page 47: ...ly on cover and rotate if necessary to assist in assembly 11 Replace four screws and tighten 12 Return bypass to normal In Service position Water pressure automatically builds in the system Be sure to...

Page 48: ...brine tank and maintain salt level above water level c Replace injectors and screens d Check brine tank fill time and clean brine line flow control if plugged e Drain the hot water tank f Make sure di...

Page 49: ...e valve d Clean brine line flow control e Raise water pressure f Check programming and reset as needed 9 Softener Fails to Draw Brine a Drain line flow control is plugged b Injector is plugged c Injec...

Page 50: ...r tube is not cracked check O rings and tube pilot e Replace bed f Make sure filter has correct DLFC Be sure flow control is not clogged or drain line restricted Be sure water pressure has not dropped...

Page 51: ...rts are installed by a Hankscraft Runxin factory trained and authorized installer Hankscraft Runxin s obligation by this Limited Warranty at is option is to repair or replace any warrantied product on...

Page 52: ...the requirements of the user of the product and Hankscraft Runxin does not authorize others to assume such liability on its behalf THE WARRANTIES AND REMEDIES HEREIN ARE EXCLUSIVE AND IN LIEU OF ANY A...

Page 53: ...Hankscraft Runxin LLC 300 Wengel Drive 608 524 9465 hrh2o com sales hrh2o com 53 12 Contact Information Innovative Solutions for Your Water Hankscraft Runxin LLC 300 Wengel Drive Reedsburg WI 53959 60...

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Hankscraft Runxin HD Series, Service Manual

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