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SD39EAM-1r4

Installation

September 2005

2-1

2 Installation

This section describes installation of the EAM and its associated assemblies. Review the steps in the
following section before continuing with EAM installation.

2.1

Preliminary Considerations and Preparation

Figure 2-1 shows typical local and marshalled I/O wiring. I/O connections between field devices and
either local or marshalled terminations are wired with user-supplied cable. Typical cable has a jacket and
two insulated, twisted-pair conductors with shield. This cabling is referred to as I/O cable.

When marshalled termination is employed, an Interconnect I/O Cable Assembly connects the EAM
Marshalled Termination Assembly to the MODULRAC and EAM. Interconnect I/O Cable Assembly
part numbers and their standard lengths are presented in section 5. An Interconnect I/O Cable length must
be determined before proceeding with the installation of hardware assemblies.

1. Install the MODULRAC and the Local Termination Panel (for local termination only) in the cabinet

where EAMs are to be installed. EAMs should not be installed in the MODULRAC at this time;
however, the MODULRAC slot numbers for EAM installation should be known.

2. If local I/O termination is employed, tag all I/O cables and route them into the cabinet. They should

be ready for cable end preparation and connection to the EAM Termination Strips.

3. If remote termination is employed, tag all I/O cables and route them into the marshalling cabinet.

They should be ready for cable end preparation and connection to the EAM Marshalled Termination
Assemblies.

Also, route the EAM Interconnect I/O Cable (or Unterminated I/O Cable) between the marshalling
cabinet and the cabinet containing the MODULRAC. See Figure 1-1; J1 will be installed in the
MODULRAC and P2 will connect to the EAM Marshalled Termination Assembly in the marshalling
cabinet.

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Summary of Contents for APACS+

Page 1: ...Siemens Energy Automation Inc Installation and Service Instruction SD39EAM 1 Rev 4 September 2005 APACS Enhanced Analog Module EAM ...

Page 2: ...s will be liable for damages All rights including rights created by patent or registration of a utility model or design are reserved Siemens Energy Automation Inc 1201 Sumneytown Pike P O Box 900 Spring House PA 19477 0900 Disclaimer of Liability We have checked the contents of this manual for agreement with the hardware and software described Since deviations cannot be precluded entirely we canno...

Page 3: ...mination Strip Installation 2 6 2 6 EAM Marshalled Termination Assembly and I O Cable Installation 2 9 2 6 1 Marshalled Termination Assembly Installation to DIN Rail 2 9 2 6 2 Optional Flat Surface Marshalled Termination Assembly Installation 2 12 2 6 3 Cable Installation 2 14 2 7 EAM Installation 2 17 2 7 1 MODULRAC Mechanical Keying 2 17 2 7 2 Module Installation 2 19 2 8 Electrical Installation...

Page 4: ... Description 4 1 4 1 I O Communications 4 1 4 2 Channel Circuitry 4 2 4 2 1 Field Connections 4 4 4 2 1 1 Voltage Inputs 4 4 4 2 1 2 Current Inputs 4 5 4 2 1 3 Current Outputs 4 5 4 3 EAM Redundancy 4 5 4 4 EAM Diagnostics 4 5 5 Model Designation 5 1 5 1 Accessories 5 1 5 2 Options 5 2 6 Specifications 6 1 6 1 Environmental Specifications 6 1 6 2 EAM Mechanical Electrical Specifictions 6 2 6 3 Ele...

Page 5: ...g Module and Associated Hardware 1 5 Figure 2 1 Basic Local and Marshalled I O Connections 2 2 Figure 2 2 EAM Termination Strip and Interconnect I O Cable Mounting 2 8 Figure 2 3 EAM Marshalled Termination Assembly 2 10 Figure 2 4 Marshalling Termination Panel 2 11 Figure 2 5 Marshalled Termination Assembly Mounting and Removal 2 13 Figure 2 6 EAM Marshalled Termination Assembly Flat Surface Mount...

Page 6: ...Contents SD39EAM 1r4 iv September 2005 Figure 3 2 User Replaceable Fuse 3 6 Figure 4 1 EAM Block Diagram 4 2 Figure 4 2 Typical EAM Channel 4 4 ...

Page 7: ...2005 v Significant Changes for Revision 4 Section Description Preface Conventions and Symbols new section 1 2 Product Support Table 1 1 information added 2 8 1 I O Cable Connections DANGER alert added 3 Maintenance DANGER alert added ...

Page 8: ...on which if not avoided may result in minor or moderate injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in property damage NOTICE Indicates a potential situation which if not avoided may result in an undesirable result or state Important Identifies an action that should be taken to avoid an undesirable result or state Note Identifies additional informatio...

Page 9: ... sufficiently for the purchaser s purposes the matter should be referred to one of the support groups listed in the Product Support section of this manual The contents of this manual shall not become part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Siemens The warranty contained in the contract between the parties is ...

Page 10: ...ens PN15545 110 Equivalent kits are available from both mail order and local electronic supply companies Electronic assemblies must be stored in anti static protective bags when not installed in equipment DANGER Electrical shock hazard Explosion hazard Will cause death serious injury or property damage Remove power from all wires and terminals and verify that there are no hazardous voltages before...

Page 11: ...terface and I O modules The EAM is capable of communicating with an APACS control module ACM way of the IOBUS The EAM processes 16 field I O signals Figure 1 1 shows the EAM and its associated assemblies and cables The EAM Termination Strip and EAM Marshalled Termination Assembly each provide channel to channel and channel to ground isolated terminations for 16 channels of I O Each EAM channel can...

Page 12: ... support automation siemens com When contacting Siemens customers will be asked to provide site contact information name address and phone number the product involved and detailed information regarding the nature of the issue Product documentation is now located in the Library forum of the Process Automation User Connection at http sitescape sea siemens com The Process Automation User Connection i...

Page 13: ...1 423 262 2522 or 1 800 333 7421 USA only Fax 1 423 262 2289 Mail to techsupport sea siemens com GMT 5 00 Authorization Local time Monday to Friday 8 00 AM to 5 00 PM Phone 49 180 5050 222 Fax 49 180 5050 223 Mail to ad support siemens com GMT 1 00 Technical Support and Authorization Local time Monday to Friday 8 00 AM to 5 00 PM Phone 86 10 64 75 75 75 Fax 86 10 64 74 74 74 Mail to ad support asi...

Page 14: ...ation MODULRAC Installation and Service Instruction document number SD39MODULRAC 1 SIXRAC Installation and Service Instruction document number SD39SIXRAC 1 UNIRAC Installation and Service Instruction document number SD39UNIRAC 1 Using the 4 mation Configuration Software document number CG39 20 APACS I O Module Configuration document number CG39 24 ...

Page 15: ...SD39EAM 1r4 Introduction September 2005 1 5 Figure 1 1 Enhanced Analog Module and Associated Hardware ...

Page 16: ......

Page 17: ...I O Cable length must be determined before proceeding with the installation of hardware assemblies 1 Install the MODULRAC and the Local Termination Panel for local termination only in the cabinet where EAMs are to be installed EAMs should not be installed in the MODULRAC at this time however the MODULRAC slot numbers for EAM installation should be known 2 If local I O termination is employed tag a...

Page 18: ...Installation SD39EAM 1r4 2 2 September 2005 Figure 2 1 Basic Local and Marshalled I O Connections ...

Page 19: ...gnation part number ROM version identification and serial number The larger label also shows the module s current and voltage requirements Space is provided for additional information such as agency certifications MODEL 39EAMBAN AMPS x xxx A PN 16154 1 ROM VERSION 2 00 VOLTS 24 VDC S N xxxxxxxx 2 2 2 EAM Termination Strip and EAM Marshalled Termination Assembly The EAM Termination Strip and EAM Ma...

Page 20: ...Particulate matter usually dust and dirt is abrasive and can cause intermittent contact in connectors associated with circuit assemblies A layer of dust on circuit boards will interfere with semiconductor heat dissipation Liquid and gaseous contaminants can have a corrosive effect on metal rubber plastic and circuit board components Extended exposure to this environment may result in equipment mal...

Page 21: ...e same time each item should be inspected for hidden damage that may or may not have been accompanied by exterior carton damage If it is found that some items have been damaged or are missing notify Siemens immediately and provide full details In addition damages must be reported to the carrier with a request for their on site inspection of the damaged item and its shipping carton 2 4 4 Return of ...

Page 22: ...t subject it to excessive shock or vibration CAUTION Use a grounded wrist strap to provide ESD protection whenever the bezel door is opened 2 4 7 Equipment Storage The storage temperature and humidity parameters of section 6 must be met for storage of an EAM 2 5 EAM Termination Strip Installation A EAM Termination Strip is to be installed at the MODULRAC slot location of each EAM when local I O te...

Page 23: ...ame that span the width of the MODULRAC panel One of these pins will engage a hole located on the Termination Strip above the MOORE logo The left most pin corresponds to MODULRAC slot 1 The Termination Strip s captive mounting screws can be seen projecting from the bottom of the plastic extrusion panel ...

Page 24: ...Installation SD39EAM 1r4 2 8 September 2005 Figure 2 2 EAM Termination Strip and Interconnect I O Cable Mounting ...

Page 25: ...ssembly and I O Cable Installation This section describes installing the Marshalled Termination Assembly to a DIN rail or flat surface and the installation of the Interconnect I O Cable Assembly 2 6 1 Marshalled Termination Assembly Installation to DIN Rail The EAM Marshalled Termination Assembly snaps onto a user supplied DIN rail of the following type Preferred Top hat profile EN 50 022 35mm X 7...

Page 26: ...Installation SD39EAM 1r4 2 10 September 2005 Figure 2 3 EAM Marshalled Termination Assembly ...

Page 27: ...SD39EAM 1r4 Installation September 2005 2 11 Figure 2 4 Marshalling Termination Panel ...

Page 28: ...ng to the pattern shown in Figure 2 3 The user then keys the connector on the mating Interconnect I O Cable in section 2 6 3 This prevents connection to the Termination Assembly of an Interconnect I O Cable from another type of APACS I O module e g SDM or VIM 5 Refer to Figure 2 5 to mount the EAM Marshalled Termination Assembly to a DIN rail 2 6 2 Optional Flat Surface Marshalled Termination Asse...

Page 29: ...SD39EAM 1r4 Installation September 2005 2 13 Figure 2 5 Marshalled Termination Assembly Mounting and Removal ...

Page 30: ...tion Assemblies should already be installed in the marshalling cabinet see section 2 6 1 and be ready for cable connection An Unterminated I O Cable is installed similarly at the MODULRAC however terminations in the marshalling cabinet are user supplied 1 Note the following on the cable s J1 connector The lower face of the molded connector has a pin mounting hole located above a captive mounting s...

Page 31: ... 4 Tighten J1 s captive mounting screw which is automatically aligned with its panel mounting hole 5 Get two labels from the bag of EAM labels Record on each label the appropriate numbers noted in the above step 2 see Figure 1 1 Attach one label to J1 as shown in Figure 1 1 6 At the P2 end of the cable attach a second label see Figure 1 1 4 Key cable connector P2 1 Get the PN 16056 435 Cable Keyin...

Page 32: ...Installation SD39EAM 1r4 2 16 September 2005 Figure 2 7 Interconnect I O Cable Assembly and Cable Keying ...

Page 33: ...2 4 for module handling considerations Each MODULRAC slot and each module must be keyed to prevent accidental installation of a module into an incompatible slot which may impair system performance Keying is highly recommended see Figure 2 8 Modules are keyed at the factory The keying pattern is unique to each module type e g ACM EAM SDM See Figure 2 8 for the EAM keying pattern A MODULRAC installe...

Page 34: ...Installation SD39EAM 1r4 2 18 September 2005 Figure 2 8 Module Keying Assignment and Installation ...

Page 35: ...tted captive mounting screws and secure the module to the top and bottom rails Close the bezel s handles when finished IMPORTANT Do not use the captive mounting screws to seat the module Damage to the bezel can result 2 8 Electrical Installation The following sections describe I O cable connections to an EAM Termination Strip or EAM Marshalled Termination Assembly It is assumed that tagged I O cab...

Page 36: ...uirements Long Term Drift The APACS analog I O is designed to minimize calibration drift and the need for re calibration over the life of the product Design improvements include Elimination of adjustable potentiometers Elimination of adjustable resistors Use of high quality low drift components Calibration is performed through mathematical compensation within the microprocessor program This allows...

Page 37: ...ate a 0 1 drift from original calibration This recommendation is based on the assumption that specified limits for the modules have not been exceeded Calibration related error messages and or known overstress conditions being applied to analog I O points could indicate the need for verification before the end of a ten year period Table 2 1 Field Wiring and Terminal ID CHANNEL CONFIGURATION CONNECT...

Page 38: ... 3 5 COM 19 9 COM 35 13 COM 51 1 SHLD 4 5 SHLD 20 9 SHLD 36 13 SHLD 52 2 PWR 5 6 PWR 21 10 PWR 37 14 PWR 53 2 VIN 6 6 VIN 22 10 VIN 38 14 VIN 54 2 COM 7 6 COM 23 10 COM 39 14 COM 55 2 SHLD 8 6 SHLD 24 10 SHLD 40 14 SHLD 56 3 PWR 9 7 PWR 25 11 PWR 41 15 PWR 57 3 VIN 10 7 VIN 26 11 VIN 42 15 VIN 58 3 COM 11 7 COM 27 11 COM 43 15 COM 59 3 SHLD 12 7 SHLD 28 11 SHLD 44 15 SHLD 60 4 PWR 13 8 PWR 29 12 P...

Page 39: ... 5 GRN GRAY COM 12 A8 100 RED WH PWR 4 A26 70 OR WH PWR 13 C8 101 RED BLK VIN 4 C26 71 OR BLK VIN 13 E8 102 RED BLUE COM 4 E26 72 OR RED COM 13 A10 36 RED GRN PWR 5 A28 85 OR BLUE PWR 14 C10 47 RED BRN VIN 5 C28 98 OR GRN VIN 14 E10 46 RED OR COM 5 E28 84 OR BRN COM 14 A12 11 RED YEL PWR 6 A30 96 OR YEL PWR 15 C12 10 RED VIO VIN 6 C30 94 OR VIO VIN 15 E12 24 RED GRAY COM 6 E30 95 OR GRAY COM 15 A1...

Page 40: ...Installation SD39EAM 1r4 2 24 September 2005 Figure 2 9 Sample Input and Output Connections ...

Page 41: ...SD39EAM 1r4 Installation September 2005 2 25 Figure 2 10 I O Cable End Preparation ...

Page 42: ......

Page 43: ... 3 1 Tool and Equipment Requirements The following tools and equipment are necessary for servicing Common electronic servicing hand tools Digital Multimeter DMM Accuracy ammeter section 0 05 of reading 3 2 Visual Inspection The EAM and its associated assemblies should be subjected to a periodic visual inspection The frequency of inspection will depend on the severity of the operating environment T...

Page 44: ...rs to restore cooling efficiency that may have been degraded by accumulated dust Cleaning a Termination Strip or EAM Marshalling Termination Assembly involves careful brushing and vacuuming to remove accumulated dust and dirt harboring chemical particulate that may accelerate terminal switch or connector contact corrosion ...

Page 45: ...s The EAM Termination Strip and Marshalled Termination Assembly are not field serviceable except for the EAM power fuse replacement A failed assembly should be returned to the factory for repair Table 3 1 LED Status Indications LED INDICATOR LED INDICATION MODULE STATUS USER ACTION Solid Green Module OK Configured with no faults Flashing Green Black Module Not Configured No fault or failure Config...

Page 46: ...1 Prepare a work bench with a soft pad covered by a static dissipative mat 2 Refer to section 3 5 for the EAM removal procedure Carefully remove the module from the rack and set it on the prepared work bench Connect the wrist strap s ground wire to the static dissipative mat 3 Refer to Figure 3 1 and remove the module s protective cover Refer to Figure 3 2 and locate and replace the failed fuse Fu...

Page 47: ...SD39EAM 1r4 Maintenance September 2005 3 5 Figure 3 1 Cover Plate Securing Screws ...

Page 48: ...Maintenance SD39EAM 1r4 3 6 September 2005 Figure 3 2 User Replaceable Fuse ...

Page 49: ...g The module may be safely handled as the circuit card is shielded from access by protective covers 2 Insert the EAM in its MODULRAC slot Firmly seat the module in the backplane and termination board connectors A properly seated module will have the rear of its bezel flush against the MODULRAC housing rails A keyed module that is not matched to a slot will not engage the backplane or termination b...

Page 50: ... of the Board in an arc until the board is free of its alignment pin located immediately above the MOORE logo Pull the top of the Termination Strip from the grooved backplane spacer and lift it from the MODULRAC 3 6 2 Replacement Procedure Refer to Figure 2 2 and the following replacement procedure 1 Refer to section 2 4 and install the replacement Termination Strip 2 Reconnect the signal cables 3...

Page 51: ... Figure 2 2 and the following removal procedure 1 As necessary take appropriate steps to shutdown the processes monitored or controlled by the field devices connected to the Termination Assembly 2 Remove the associated EAM from its slot in the MODULRAC Place the EAM in a static shielded bag for protection 3 Disconnect Interconnect I O Cable connector P2 or individual connections from the Terminati...

Page 52: ...d be stocked for every 1 to 10 in service A spare module or replacement termination board can be ordered from a local Siemens representative Part numbers are stated in section 5 and printed on most modules and associated hardware Several module main fuses should be stocked The part number and description are 7447 148 1 6A 250V FastBlo 5 x 20 mm size When ordering provide the model number part numb...

Page 53: ...nal conversion between the controller and EAM Peripherals circuits Provides data and command conversion needed for communication between the CPU and the redundancy circuits and channel Groups A and B optoisolators LED Indicators on module bezel An ACTIVE LED indicates that the module is enabled An OK LED indicates the module status 4 1 I O Communications Serial communication between Group A and B ...

Page 54: ...s have identical circuitry As shown in Figure 4 2 the circuitry for a single I O channel consists of the following principal components An I O ASIC An output FET Field Effect Transistor An opto coupler A precision 250 ohm current sense resistor A DC to DC power rectifier and filter A communications pulse transformer ...

Page 55: ...ital Converter for input signals of 0 5V or 0 20mA A DAC Digital to Analog Converter for an output signal of 0 20 mA Reads voltage or current frequency inputs at frequencies up to 46080 Hz Contains built in diagnostics Designed for bi directional Manchester encoded serial data over a communications transformer for ease of isolation Uses HDLC Hi Level Data Link Control protocol Synchronous internal...

Page 56: ...eld terminal connections voltage input current input and current output 4 2 1 1 Voltage Inputs Analog voltage input connections are made to the VIN and COM terminals The COM connection is completed through the N Channel FET Q2 which is turned on hard and the current sense resistor R3 The voltage signal at VIN is connected by R1 to the V Sense input of the ASIC which is an input to an internal ADC ...

Page 57: ...rent output connections are made to the PWR and COM terminals Power is supplied through Opto Coupler Q1 which is saturated on to the PWR terminal The return is through Q2 and current sense resistor R3 However in this case Q2 is not turned on hard Q2 is controlled by a feedback circuit within the ASIC so that current sensed by R3 and the I Sense input agrees with the desired output current 4 3 EAM ...

Page 58: ...tain self diagnostics such as ROM and RAM tests and to setup specific board functions If the common start up routine is successful the OK LED will be set to a solid green color and the EAM begins to execute common I O board diagnostics if not successful the OK LED will be set to a flashing red color at a 1 second flash rate The ACTIVE LED lights to a solid Green if the module is enabled A redundan...

Page 59: ...7 Marshalling Utility Panel Figure 2 4 Includes installed wire ducts and DIN rails for mounting APACS marshalled termination assemblies For installation in an APACS MODULPAC cabinet 16114 12 Blank Utility Panel Figure 2 4 Similar to above but without installed ducts and rails For installation in an APACS MODULPAC cabinet 16056 468 End Stop Kit End Stops prevent the sliding of an EAM Marshalled Ter...

Page 60: ... Termination Assembly 16805 7 EAM Marshalled Rail Termination Assembly Consists of Phoenix Contacts 16137 122 Interconnect I O Cable Assembly 5 7 ft 1 75 m 16137 114 Interconnect I O Cable Assembly 10 ft 3 m 16137 115 Interconnect I O Cable Assembly 26 2 ft 8 m 16137 116 Interconnect I O Cable Assembly 49 2 ft 15 m 16137 117 Interconnect I O Cable Assembly 98 4 ft 30 m 16137 118 Unterminated Inter...

Page 61: ...rack Operating Humidity 5 to 95 Non Condensing Temperature and Humidity Maximum Moisture Limits 0 028 lb water lb air Temperature 25 to 85 C 13 to 185 F Storage Temperature Humidity Humidity 0 to 100 Condensing Temperature 25 to 50 C 13 to 122 F Enclosure External Temperature and Humidty Humidity 0 100 condensing Immunity Radiated IEC 801 3 Electromagnetic Field RFI 10 V m 27 to 1000 MHz Immunity ...

Page 62: ...peres 0 64 Amperes typical 0 8 Amperes worst case 0 9 Amperes worst case Consult Factory Module Heat Dissipation 16 Ch 12 mA Ch 16 Ch 20 mA Ch 53 BTU hr 15 5 watts 63 Btu hr 18 5 watts Module General Max Continuous Input Field Power Source Linearity Scan Rate Input Impedance Common Mode Rejection 30 Vdc all channels 24 Vdc 0 025 of span 20 mS minimun 2 Megaohms 10 Hz 120 dB 50 60 Hz Module Channel...

Page 63: ...ions This section provides CSA hazardous location precautions that should be observed by the user when installing or servicing the equipment described in this Instruction These statements supplement those given in the preceding section DANGER Electrical shock hazard Explosion hazard Will cause death serious injury or property damage Remove power from all wires and terminals and verify that there a...

Page 64: ...rce in non hazardous location before connecting or disconnecting power signal or other wiring Précautions Français Emplacements dangereux de classe I division 1 et classe I division 2 Les pièces de rechange doivent être autorisées par l usine Les substitutions peuvent rendre cet appareil impropre à l utilisation dans les emplacements dangereux Emplacement dangereux de division 2 Lorsque l appareil...

Page 65: ...y Standard Industrial Environment SAFETY EN61010 1 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use following the provisions of the EMC and Low Voltage Directive Electromagnetic Compatibility Technical Construction File for APACS and QUADLOG Issue 1 0 dated 11 January 1996 was issued certificate number RFI CBCB1 32341A by Radio Frequency Investigation LTD Ewh...

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