SICK VICOTEC320 Series Operating Instructions Manual Download Page 1

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MMMI

MMMOPERATING INSTRUCTIONS

O P E R A T I N G I N S T R U C T I O N S

VICOTEC320

Air Quality Tunnel Sensors

Measurement of NO, NO

, CO and visibility

Title Page

Summary of Contents for VICOTEC320 Series

Page 1: ...MMMI MMMOPERATING INSTRUCTIONS O PERA TING I NST RUC TIO NS VICOTEC320 Air Quality Tunnel Sensors Measurement of NO NO2 CO and visibility Title Page...

Page 2: ...7641 469 1149 E mail info pa sick de Trademarks IBM is a trademark of the International Business Machine Corporation MS DOS is a Microsoft Corporation trademark Windows is a Microsoft Corporation trad...

Page 3: ...11 3 1 Product identification 11 3 1 1 Type plate 11 3 2 Product features 12 3 3 Device variants 12 3 4 Special features 12 3 5 Layout and function 13 3 5 1 Functional principle 13 4 Project planning...

Page 4: ...he VICOTEC320 37 8 Using the VICOTEC320 38 8 1 Software SOPAS ET 38 8 1 1 Functions overview 38 8 1 2 Installing the SOPAS ET software 38 8 2 Using SOPAS ET 38 8 2 1 Creating a connection 38 8 2 2 Rea...

Page 5: ...al data 64 11 3 Part Nos 66 11 3 1 Device components 66 11 3 2 Type code 67 11 3 3 Accessories 68 11 3 4 Expendable and wearing parts 68 12 Annex 69 12 1 Conformities and approvals 69 12 2 Mapping tab...

Page 6: ...CONTENTS 6 8011703 XF49 V3 1 2019 09 SICK O P ERA TI N G I NS TRU CT IO N S VICOTEC320 Subject to change without notice...

Page 7: ...ther SICK measuring devices The standards referred to in these Operating Instructions are to be observed in the respec tive valid version 1 3 Target groups This Manual is intended for persons installi...

Page 8: ...n property damage Note Hints 1 6 Data integrity SICK AG uses standardized data interfaces such as standard IP technology in its products The focus here is on the availability of the products and their...

Page 9: ...gh explosive sample gas Do not use the VICOTEC320 to measure explosive combustible or flammable gases WARNING Explosion hazard in potentially explosive atmospheres Do not use the VICOTEC320 in potenti...

Page 10: ...an assess the tasks given and recognize the hazards involved Installing and maintaining Skilled persons are required for installation and maintenance Please observe the information at the beginning of...

Page 11: ...Germany Device Type plate location Sender receiver unit Outside Next to the connections Inside At the bottom of the left enclosure side Reflector Outside Next to the connections Inside At the middle...

Page 12: ...ct to the following Measurable components Connection unit interfaces The sender receiver unit and the reflector are available for the following measuring distances 10 m The connection unit is availabl...

Page 13: ...nsor system for continuous measurement of NO NO2 and CO option concentrations as well as visibility and temperature in road tunnels The following functional principles are used NO NO2 DOAS Differentia...

Page 14: ...bout 150 m from the entrance and at least one in the middle of the tunnel It is recommended to install additional fog sensors e g VISIC620 near the tunnel portals when there is a risk that fog can be...

Page 15: ...air flow from blowout units so that the measured value records the effective concentration ratios The measuring beam must run lengthwise between sensors and must not be hindered by fixtures or vehicle...

Page 16: ...es up to the following curve radiuses Fig 5 Fitting sensors on the inner curve wall Fig 6 Fitting sensors on the outer curve wall Tunnel with sound insulation wall Provide appropriate assembly bases o...

Page 17: ...ment page 18 so that visor 4 is accessible Position connection unit 1 so that it can be connected to the sender receiver unit with a 1 m long cable It must be possible to separate every device singly...

Page 18: ...TI N G I NS TRU CT IO N S VICOTEC320 Subject to change without notice 4 PROJECT PLANNING Fig 8 Sensor arrangement 1 Connection unit 2 Sender receiver unit 3 Reflector 4 Visor A Measuring path 10 0 1 m...

Page 19: ...vide a jack lift or stable ladder with clearance to wall 5 4 Transport 5 5 Scope of delivery Included in scope of delivery Sender receiver unit incl screws for fastening on assembly console Reflector...

Page 20: ...1 3 Insert dowels or wall ties according to the manufacturer s assembly specifications walls must be made of at least C20 25 to C25 30 concrete 1 Wall holder for wall fitting 2 Angle bracket to fasten...

Page 21: ...he left assembly console and screw it on lightly with both the retaining screws included in the delivery 2 Position the reflector on the right assembly console and screw it on lightly with both the re...

Page 22: ...retaining screws of the sensor with 45 Nm use a torque wrench as necessary 7 Slightly loosen the angle bracket screws 8 Align the sensor vertically so that the laser beam strikes the horizontal line o...

Page 23: ...he sender receiver unit with the 1 m long cables 1 Determine the installation location for the connection unit according to the project planning 2 Drill the openings according to the Drilling plan see...

Page 24: ...can be switched off using a power isolating switch circuit breaker in accordance with DIN EN 61010 Make sure the power isolating switch is easily accessible An additional disconnecting device is manda...

Page 25: ...ing sockets of the sender receiver unit 2 Connect the connection line to the reflector with the connection unit a Open the connection unit b Unscrew M screw fitting for W3 1 c Pull the connection line...

Page 26: ...o terminal designation L1 N PE For Line type Max length Cross section Energy supply 115 230 V AC 50 60 Hz Dependent on cable resistance 3 x 1 5 mm2 Digital input A2Y L 2Y Dependent on cable resistance...

Page 27: ...s terminator must be set to ON LED must be on see Fig Location of LEDs in the connection unit for the analog digital variant page 30 Input or output Assignment Analog Output 1 Visibility Output 2 Temp...

Page 28: ...e Digital Input DI1 DI2 DI3 DI4 1 2 3 4 State Analog Output 0 20mA Load 500 Shield AO1 AO2 1 2 State Analog Output 0 20mA Load 500 Shield AO1 AO2 1 2 14 24 11 21 12 22 13 23 14 24 11 21 12 22 13 23 14...

Page 29: ...LEDs in the connection unit for the analog digital variant page 30 The gateway LEDs are green State CAN I O The error LED on the gateway is off The 120 V LED and the 24 V LED are green The status LED...

Page 30: ...initialized 2 I O module state LED1 blinks in I C bus cycle pulse LED2 blinks in data transfer cycle pulse 3 Gateway CAN LEDs blink Data transfer via CAN bus LEDs on No CAN bus connected 4 Gateway I...

Page 31: ...VICOTEC320 Subject to change without notice INSTALLATION 5 Connecting the Ethernet cable for Ethernet variant Fig 20 Ethernet connection Lead the Ethernet cable through the nearest cable gland see Fig...

Page 32: ...he customer data 6 2 1 Device data Enter the device data here Serial number See type plate or SOPAS Specify kind and type of process optics 6 2 2 Tunnel data Enter location and measuring point here SO...

Page 33: ...ghtly loosen the retaining screws of the measuring device on the assembly console so that the device can be moved 2 Using a small plastic or rubber hammer very carefully tap the position shown below s...

Page 34: ...low see Fig Vertical sensor alignment page 34 3 Tap until the VIS Y value on the display reaches 0 15 4 Tighten the angle bracket screws again Fig 23 Vertical sensor alignment 1 Retaining screws 2 Ang...

Page 35: ...tection Fig 25 Menu Parameter Visibility 1 Open Parameter Visibility in the SOPAS menu tree Default setting Smoke detection not activated 2 To activate smoke detection Set checkmark Measured values of...

Page 36: ...e 6 COMMISSIONING 6 6 Signal outputs Fig 26 Menu Parameter Signal output 1 Open Parameter Signal output in the SOPAS menu tree 2 Change the predefined setting when required 6 7 Saving data Fig 27 SOPA...

Page 37: ...ct to change without notice OPERATION 7 7 Operation 7 1 Operating the VICOTEC320 The VICOTEC320 runs automatically after commissioning and does not require further operator intervention You can howeve...

Page 38: ...em diagnostics 8 1 2 Installing the SOPAS ET software 1 Start the PC and insert the Installation CD 2 Call setup exe directly from the CD when installation does not start automatically 3 Follow the op...

Page 39: ...P address of the device must be adapted a Click Edit IP address The TCP IP settings window opens b Record the current IP settings if the device was logged off the customer network and then has to be l...

Page 40: ...nstall device driver a Click Install device driver b Select the device driver source Recommended Select Device upload c Confirm with OK Driver is loaded from the device Setting device parameters 1 Dou...

Page 41: ...er the desired user level Authorized operator 3 Enter password see Password page 75 4 Click Login Integration in customer network 1 Close the device window In the SOPAS main window 2 Click the button...

Page 42: ...ided by the customer for the device in section Use the following IP settings 4 Confirm with OK The Change TCP IP settings window opens 5 Confirm with Yes The Change the TCP IP settings of the device w...

Page 43: ...43 8011703 XF49 V3 1 2019 09 SICK OP E RAT IN G IN ST RUC TI ON S VICOTEC320 Subject to change without notice USING THE VICOTEC320 8 Fig 28 Menu tree VICOTEC320...

Page 44: ...function To save all the data select the Export SDV file command in the Device menu The following tabs are important for you the other tabs are shown colored gray and are only relevant for Service te...

Page 45: ...ent Fig 30 Alignment The light beam is tracked automatically to the center of the reflector Manual alignment is only possible for authorized operators Device information Menu Diagnosis Device informat...

Page 46: ...characters are red The logbook is full Warning mode Further entries are not accepted Circular buffer mode Oldest entries are overwritten Data storage Symbol not crossed out Compressed Symbol crossed o...

Page 47: ...nsecutive message number Red LED Message still pending Green LED Message no longer pending Device Activating element System measured value identifier sample gas component subassembly Evaluation module...

Page 48: ...d The connection between SOPAS and VICOTEC320 must be established again after a system restart see Creating a connection page 38 8 2 3 Saving the current parameter set 1 Save the parameter set The sav...

Page 49: ...ance Operating mode switch 1 Open Maintenance Operating mode switch in the SOPAS menu 2 Click Maintenance below Operation CAUTION Eye injuries caused by improper handling of UV or blue light beams The...

Page 50: ...erformed by authorized technicians only and is described in the Service Manual 9 2 2 Replacing the activated charcoal The activated charcoal sachet is located in the sender receiver unit Replace the u...

Page 51: ...ICOTEC320 Subject to change without notice MAINTENANCE 9 9 2 3 Replacing the drying agent cartridge The drying agent cartridge is located in the reflector Unscrew the lid with pin key and replace the...

Page 52: ...xchange the sender lamp at regular intervals These intervals are approx 1 to 4 years The intervals can also be longer or shorter depending on the configuration of the devices and the ambient condition...

Page 53: ...pply line of the LED 3 Loosen screw crosshead of the plug of the sender lamp voltage supply and disconnect the plug Fig 38 Sender lamp 1 Sender lamp 2 LED unit 3 Connection of LED unit power supply 4...

Page 54: ...sender lamp off 6 Remove the cap from the new sender lamp 7 Plug in new sender lamp and screw tight 8 Connect the plug 1 and screw tight 9 Insert plug 3 10Screw the rear cover tight Adjustment is not...

Page 55: ...LED unit s power supply connection 3 4 Pull the LED unit off 5 Plug in new LED unit and screw tight 6 Insert plug 3 7 Screw the rear cover tight Adjustment is not required 1 Screws for fastening the...

Page 56: ...en 2 screws see Fig Position of the CO sensor in the connection unit page 56 3 Pull off the upper part of the CO sensor 4 Insert the new CO sensor 5 Screw the new CO sensor tight 6 Reconnect both conn...

Page 57: ...tor 2 Select Adjustment Span test in the menu 3 Click Maintenance Note Perform the span test every 5 years Part No Designation 2046658 Test tool Designation function Description Span test LED shows th...

Page 58: ...age zero point Use this value as zero point offset for the next steps Example The default values of the test cuvettes must be added to the zero point offset 8 Insert cuvette or filter and wait for at...

Page 59: ...factor according to the following equation The determined span factors must fulfil the following criteria Enter span factors Fig 43 Menu Parameter Spectral analysis 1 Open Parameter Spectral analysis...

Page 60: ...exceeds 1000 mA limit Exchange the UV sender lamp if required see Replacing the sender lamp and LED page 52 or correct the parameter settings contact SICK Service System Lamp 4Q UV sender lamp curren...

Page 61: ...1 2019 09 SICK OP E RAT IN G IN ST RUC TI ON S VICOTEC320 Subject to change without notice TECHNICAL DATA 11 11 Technical data 11 1 Dimension drawings 11 1 1 Sender receiver unit Fig 44 Sender receiv...

Page 62: ...62 8011703 XF49 2019 09 SICK O P ERA TI N G I NS TRU CT IO N S VICOTEC320 Subject to change without notice 11 TECHNICAL DATA 11 1 2 Reflector Fig 45 Reflector dimensions...

Page 63: ...63 8011703 XF49 V3 1 2019 09 SICK OP E RAT IN G IN ST RUC TI ON S VICOTEC320 Subject to change without notice TECHNICAL DATA 11 11 1 3 Connection unit Fig 46 Connection unit dimensions...

Page 64: ...s 360 s Adjustable 45 s preset NO NO2 5 s 360 s Adjustable 45 s preset CO 60 s Linearity NO 0 48 ppm NO2 0 035 ppm Detection limit Visibility k value 0 03 km NO 0 002 ppm NO2 0 007 ppm Repeatability V...

Page 65: ...ion Via software SOPAS ET Dimensions W x H x D 718 mm x 470 mm x 310 mm sender receiver unit 617 mm x 278 mm x 245 mm reflector unit 450 mm x 254 mm x 148 mm connection unit Weight Sender receiver uni...

Page 66: ...C320 A012 1040009 VIC320 A013 CONNECTION UNIT VIC320 A013 1041069 VIC320 A014 CONNECTION UNIT VIC320 A014 1088581 VIC320 A0150 CONNECTION UNIT VIC320 A0150 1044818 VIC320 A0151 connection unit with el...

Page 67: ...ecial version 02 Without external Ethernet connector active measuring path 10m 04 With external Ethernet connector active measuring path 10m Reflector 00 Special version 02 Standard version active mea...

Page 68: ...ade of 1 4529 stainless steel 2045457 Fixing accessories for assembly console made of 1 4571 stainless steel 2045458 Fixing accessories for assembly console made of 1 4529 stainless steel 2040063 Test...

Page 69: ...rical equipment for measurement control and laboratory use Laboratory use EN 61326 Electrical equipment for measurement control and laboratory use EMC requirements 12 2 Mapping table SCU Mapping Table...

Page 70: ...4 Status of measured values MVxx xx 01 04 and 06 Index Diagnostic message F01 F64 Failure messages M01 M32 Maintenance messages U01 U08 Uncertain messages C01 C08 Check messages E01 E16 Extended mess...

Page 71: ...float Input register Slope 5022 2 32 Bit float Input register Correction Factor 5024 2 32 Bit float Input register Component 3 NO 322 323 324 325 Measured Value 5026 2 32 Bit float Input register Stat...

Page 72: ...eld 5 Reserved 5079 2 32 Bit integer Input register Temperature 5081 2 32 Bit float Input register Lamp Current 5083 2 32 Bit float Input register Lamp pulse mA 12 Lamp Integration 5085 2 32 Bit float...

Page 73: ...ved Bit 1 active Bit No Multiplier Name Comment 0 0x000001 EEPROM Bit 1 active 1 0x000002 Spectro com Bit 1 active 2 0x000004 Zero com Bit 1 active 3 0x000008 Extinction calc Bit 1 active 4 0x0000010...

Page 74: ...Logbook error Bit 1 active 7 128 IO com Bit 1 active 8 256 IO error Bit 1 active 9 512 ZPR exposure minimum Bit 1 active 10 1024 CO failure Bit 1 active 11 2048 Temp extern short circuit Bit 1 active...

Page 75: ...75 8011703 XF49 V3 1 2019 09 SICK OP E RAT IN G IN ST RUC TI ON S VICOTEC320 Subject to change without notice ANNEX 12 12 4 Password HIDE...

Page 76: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree...

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