SICK CLV 45 Series Operating Instructions Manual Download

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Operating Instructions

Chapter

CLV 45x Bar Code Scanner

Troubleshooting

8 009 139/K949/06-06-2002

8-1

Troubleshooting

8.1

Overview of the possible errors and malfunctions

8.1.1

Mounting errors

•

CLV aligned incorrectly to the object with the bar code (e. g. blanking)

•

Reading-pulse sensor positioned incorrectly

•

With focal position changeover: Sensor for object height detection positioned

incorrectly

8.1.2

Faults during the electrical installation

•

Interfaces on the CLV wired incorrectly (wiring error in AMV/S 40)

•

Host interface on AMV/S 40 configured incorrectly

8.1.3

Parameterization errors

•

Functions not adjusted to local conditions, e. g. communication parameters on the host

interface are set incorrectly

•

Technical limits of the device exceeded, e. g. relationship between the scanning

frequency and the reading distance

8.1.4Faults during operation

•

Laser timeout for laser diode expired

•

Device fault (hardware/software)

8.2

Monitoring error and fault signs

The CLV is self-monitoring:

•

After the supply voltage has been switched on, the CLV automatically carries out a self-

test, in which it checks important hardware components, before it is initialized (para-

meter record loaded and device functions initialized). The self-test can be repeated at

any time after the reading mode has been canceled.

For the call-up refer to the

Chapter 6.5.9 Self-test, Page 6-28

•

If the CLV detects an error during the self-test/self-diagnosis, it outputs the error status

ST = 3 via the host interface. Prerequisite: The error status is enabled for transfer. In

the default setting transfer is disabled.

The CLV displays the diagnosed error in code form as a numerical combination in the

4th field from the bottom left in the status bar of the CLV-Setup user interface via the

terminal interface (

Table 8-1

•

While it is in operation, the CLV constantly monitors the laser diode and speed of the

polygon mirror wheel. In addition, a watchdog circuit reacts to incorrect device states.

•

A timer automatically de-activates the laser diode in reading mode at the "Sensor input"

and "Serial interface" trigger mode 10 minutes (default setting) after the beginning

of a lasting reading pulse. However, it does not end the reading interval. The CLV out-

puts the following message via the terminal interface: "

Laser safety timeout"

. The

reading pulse is to be terminated by resetting the trigger signal. The next reading pulse

re-activates the laser diode.

Summary of Contents for CLV 45 Series

Page 1: ...C L V 4 5 x B a r C o d e S c a n n e r A d v a n c e d l i n e O P E R A T I N G I N S T R U C T I O N S ...

Page 2: ...egistered trademarks or trademarks of the Microsoft Corporation in the USA and other countries Netscape NavigatorTM is a registered trademark of the Netscape Communications Cooperation USA I View ProTM is a registered trademark of EnReach Technology Inc USA Software Tool Function Version CLV 45x Firmware V 3 03 K949 CLV Setup User interface Windows based V 3 2 L547 CLV Setup Help Online help HTML ...

Page 3: ...iew of the device and its functions Chapter 3 Product description Page 3 1 Chapter 6 2 Default setting Page 6 1 Chapter 6 5 Operating modes and output of the read result Page 6 18 Chapter 9 Technical data Page 9 1 Starting the device with the default settings Chapter 6 3 Quick Start Page 6 3 Installing the CLV Setup user software on the PC Chapter 10 4 Installing and operating the CLV Setup PC sof...

Page 4: ...ncy of 1 Hz around the position CW 50 at a maximum angle of 20 11 Switch on the PC and start WindowsTM minimum requirement Windows 95TM 12 Install the supplied CLV Setup user software CLV Setup Help online help and if re quired I ViewProTM HTML browser from the CD ROM on the PC 13 Connect the PC to the terminal interface of the CLV To this purpose connect the PC via the RS 232 data connection cabl...

Page 5: ...Design line scanner 3 3 3 1 5 Design line scanner with oscillating mirror 3 4 3 2 Working method of the device 3 5 3 2 1 Changeable focal position 3 6 3 2 2 Variants of the scanning process 3 6 3 3 Display and operating elements 3 7 3 3 1 Operating elements 3 7 3 3 2 Function of the LEDs 3 7 3 3 3 Function of the beeper buzzer 3 9 4 Installation 4 1 4 1 Overview of the installation steps 4 1 4 2 P...

Page 6: ... setting 6 1 6 2 1 Default setting of line scanner 6 2 6 2 2 Default setting of line scanner with oscillating mirror 6 2 6 3 Quick Start 6 3 6 3 1 Starting up the line scanner line scanner with oscillating mirror with the factory default setting 6 3 6 4 Configuration parameterizing 6 4 6 4 1 Configuring the CLV by means of the CLV Setup user interface 6 4 6 4 2 Function of the tab cards in CLV Set...

Page 7: ...for CLV 450 line scanner front end reading window 10 5 10 2 5 Depths of field for CLV 450 line scanner with oscillating mirror side end reading window 10 9 10 2 6 Depths of field for CLV 451 line scanner front end reading window 10 13 10 2 7 Depths of field for CLV 451 line scanner with oscillating mirror side end reading window 10 15 10 2 8 Characteristics field scanning frequency maximum values ...

Page 8: ...10 9 7 Connection to the Interbus S 10 48 10 9 8 Connection to Ethernet 10 49 10 9 9 Building a CAN Scanner Network 10 49 10 10 Replacing a CLV copying the parameter record 10 49 10 10 1 Transferring the parameter set using Profile bar codes 10 49 10 10 2 Transferring the parameter record by means of a download 10 50 10 11 Available accessories 10 51 10 11 1 Mounting accessories 10 51 10 11 2 Conn...

Page 9: ...able 5 4 Power up delay as a function of the device number GN 5 3 Table 5 5 Wire color assignment of cable No 6 010 137 open end 5 4 Table 5 6 Communication parameters of the host interface default setting 5 5 Table 5 7 Characteristic data of the Sensor 1 switching input 5 7 Table 5 8 Focal position changeover Assignment table switching input distance configuration 5 9 Table 5 9 Characteristic dat...

Page 10: ...CLV 45x 3 3 Fig 3 2 Design of the line scanner with oscillating mirror CLV 45x 3 4 Fig 3 3 Block diagram Functions of the CLV 3 5 Fig 3 4 Focal position changeover Division of the overall reading range into distance configurations 3 6 Fig 3 5 Oscillating mirror Example of the focal position changeover in the search run 3 7 Fig 3 6 LEDs 3 8 Fig 4 1 Example of line scanner Exchanging the laser warni...

Page 11: ...al sensors reading clock generator object height detection 7 2 Fig 9 1 Dimensions of the line scanner 9 3 Fig 9 2 Dimensions of the line scanner with oscillating mirror 9 4 Fig 10 1 CLV 450 0010 Reading ranges about all focal positions for line scanner 10 3 Fig 10 2 CLV 450 6010 Reading ranges about all focal positions for line scanner with oscillating mirror 10 4 Fig 10 3 CLV 450 0010 Min and max...

Page 12: ... Setup software 10 24 Fig 10 20 CLV Setup Entering commands in the terminal emulator 10 34 Fig 10 21 Line scanner Calculating the number of scans for ladder type bar code positioning 10 35 Fig 10 22 Line scanner Calculating the number of scans for fence type bar code positioning 10 35 Fig 10 23 Line scanner with oscillating mirror Calculating the number of scans for fence type bar code positioning...

Page 13: ...a differentiation is required 1 2 Target audience Target audience for this document are persons with the following activities 1 2 1 Installation electrical installation maintenance device replacement Electricians and service technicians 1 2 2 Startup operation and configuration Technicians and engineers 1 3 Information content This document contains all the information required for the installatio...

Page 14: ... in the user interface of the CLV Setup Default setting Marks a section in which the values of the default setting of our works are listed SCANNING FREQUENCY This font characterizes a term used in the user interface of the CLV Setup A symbol refers to a command button in the user interface of the CLV Setup Host receive fault This font characterizes messages which the CLV outputs via the terminal i...

Page 15: ...pective application e g transport unit Knowledge of the software and hardware environment of the respective application e g transport unit A basic knowledge of Windows 95TM 98TM Windows NTTM or Windows XPTM Basic knowledge of a HTML browser for example Netscape NavigatorTM Basic knowledge of data transmission Basic knowledge of bar code technology 2 2 Intended use The CLV detects and decodes bar c...

Page 16: ... performance The laser operates with a wavelength of λ 650 nm visible red light The power output of the laser beam amounts to a max of 3 5 mW at the reading window The emitted radiation is not dangerous to the human skin Laser warning labels The laser warning labels relevant for Europe Fig 2 1 are located at the following points at the CLV At the line scanner the British US version of the laser wa...

Page 17: ...ignal The next reading pulse re activates the laser diode The laser timeout can be set in the range of 1 min 25 h or de activated refer to Table 6 7 Page 6 12 The laser diode is always active in reading mode in the operating modes Percentage evaluation Adjusting mode Show CP limits and Auto setup as well as in the free running pulsing type 2 4 Quick Stop and Quick Restart 2 4 1 Switching off the C...

Page 18: ...low The line scanner consumes a max of 6 W The line scanner with oscillating mirror consumes a max of 7 2 W The values each correspond to operation with open circuited switching outputs 2 5 2 Disposal after final removal from service Dispose of unusable or irreparable devices in accordance with the respective state regula tions on waste disposal in a manner compatible with the environment The desi...

Page 19: ...rview of the available mounting accessories connection modules cables and plug and socket connections as well as sensors for reading pulse generation and detection of the object distance 3 1 2 Device variants The CLV is available in the following variants 3 1 3 System requirements The following are required to start up and operate the CLV 1 A SICK connection module for power supply and interconnec...

Page 20: ...tching input A suitable sensor for 2 stage focal position changeover for example a photoelectric re flex switch 5 A higher level computer host with a data interface of type RS 422 485 or RS 232 6 An optional interface converter No 2 020 825 for installation in the AMV S 40 connection module in order to connect the CLV to a 20 mA data interface 7 A PC al least 80486 66 MHz 16 MB RAM CD ROM drive se...

Page 21: ...ermany All rights reserved 3 3 3 1 4 Design line scanner Fig 3 1 Design of the line scanner CLV 45x Front end reading window 1 7 5 4 3 2 2 6 Legend 1 D Sub HD cable plug 15 pin 2 Blind hole thread M 5 5 mm deep 3 Reading window 4 Laser warning lables 5 Connection cable 6 Sound opening of the beepers concealed 7 LEDs status indicators ...

Page 22: ...gn line scanner with oscillating mirror Fig 3 2 Design of the line scanner with oscillating mirror CLV 45x Side end reading window 1 6 4 3 2 2 5 7 8 Legend 1 D Sub HD cable plug 15 pin 2 Blind hole thread M 5 5 mm deep 3 Laser warning lables 4 Connection cable 5 Sound opening of the beepers concealed 6 LEDs status indicators 7 Integrated oscillating mirror 8 Reading window ...

Page 23: ...rried out by means of an external reading pulse sensor Alternative trigger sources are free running operation or a command via the host interface Four LED status displays inform optically on the current operating state A beeper buzzer signals the status of the read result acoustically In the default setting the Good Read function is selected to this purpose In the case of external triggering by a ...

Page 24: ...ans of a programmable assignment table 3 2 2 Variants of the scanning process Line scanner Generates one scan line The reading area height for evaluating the usable length of the scan line depends on the reading distance because of the V principle of the beam deflec tion Line scanner with oscillating mirror The oscillating mirror additionally deflects the scan line vertically to the scanning direc...

Page 25: ...n of the code types to be read Reading evaluation and output properties Communication parameters of the host interface Structure of the data output string of the host interface for Good Read and No Read Function of the terminal interface Chapter 10 4 Installing and operating the CLV Setup PC software Page 10 20 describes the installation of the CLV Setup PC software and the use of the user interfa...

Page 26: ...ights up after a successful reading default setting Good Read Lights up when the code comparison is activated the read bar code agrees with the specified comparison code s and the corresponding event status output for the Result 2 output has been selected Data Orange Flickers when the CLV on the host interface transfers data to the host Percentage evaluation Laser On Orange Lights up constantly si...

Page 27: ...electable functions for the result status is displayed 3 Click on the desired function and confirm the dialog box with OK 4 Carry out the download to the CLV To do so click on in the toolbar The DOWNLOAD PARAMETERS dialog box is opened 5 Confirm the dialog box with the saving option PERMANENT The CLV operates the beeper with the selected values for the function of the result status display Operati...

Page 29: ...elivery or Rod clamp No 2 023 691 with 3 screws M 5 x 8 mm and 3 spring washers not inclu ded in the scope of delivery Alternatively if the user provides a retainer Stable mounting device which allows the alignment of the CLV to be changed in the X and Y axes In the line scanner version the weight of the CLV amounts to 530 g while the line scanner with oscillating mirror weighs 700 g each with a c...

Page 30: ...e measures Page 2 1 4 2 5 Selecting the installation site When selecting the installation site take the distance between the CLV and the host as well as the distance between the CLV and the bar code into consideration Distance between the CLV and the host The CLV can be mounted at a max of 1 200 m from the host without being connected to a SICK network or to a bus connection However the possible d...

Page 31: ...o 2 020 410 Mounting bracket No 2 022 564 Rod clamp No 2 023 691 The design of the brackets supports a number of mounting variants and the alignment of the CLV in two levels Fig 4 3 and Fig 4 4 show two mounting examples The elongated holes of the mounting bracket No 2 020 410 make it possible to align the CLV finely by an angle of rotation of 15 The elongated holes of the mounting bracket No 2 02...

Page 32: ...tioning of the two scanning processes to the bar code on the object Reading distance to the bar code and the aperture angle α The distance between the reading window of the CLV and the bar code may not exceed the limits imposed by the device Chapter 10 2 4 Depths of field for CLV 450 line scanner front end reading window Page 10 5 to Chapter 10 2 5 Depths of field for CLV 450 line scanner with osc...

Page 33: ... between the scan line and the bar code have to be taken into consideration Fig 4 7 andTable 4 1 Fig 4 6 Definition of the reading distance a and of the aperture angle α a a Line scanner Line scanner with oscillating mirror Reading distance Reading di a a Reading distance a Reading distance a Fig 4 7 Line scanner Reading angle occurring between the scan line and the bar code b a g α Azimuth angle ...

Page 34: ...of 15 in order to attain symmetrical deflection ranges 4 2 8 Counting direction of the code position CP and of the code angle CW Explanation The CLV can scan and decode several bar codes during every reading In the process it determines the local reading diagnostic data for each bar code The position CP value of the bar code center within the scan line In addition in case of a scanning process wit...

Page 35: ...red sequence in the list field CP or CW is inserted in the top in the text line 4 Confirm the dialog box with OK 5 Carry out the download to the CLV To do so click on in the toolbar The DOWNLOAD PARAMETERS dialog box is opened 6 Confirm the dialog box with the saving option PERMANENT The CLV outputs the CP value and the CW value for every bar code in the read result of the host interface The value...

Page 36: ...ws damage the housing Use screws with a suitable length 6 Screw the screw M 5 through the retainer into the blind hole thread of the CLV 7 Tighten the screws slightly 8 Adjust the CLV as described in Chapter 4 3 2 Adjusting the CLV Page 4 8 4 3 2 Adjusting the CLV The Percentage evaluation operating mode supports adjustment of the CLV In this ope rating mode the CLV displays the quality of the rea...

Page 37: ...avior of the reading quality as a Line scanner with oscillating mirror In the percentage evaluation mode the CLV behaves in the following manner in Oscillating mode default setting oscillating with a fixed amplitude the CLV shuts off oscillation and positions the scan line under the angle CW 50 corresponding to an angle of deflection of 105 This position cannot be altered in One Shot mode the CLV ...

Page 38: ...ntage eva luation mode see Chapter Activating the percentage evaluation Page 4 9 1 Activate the operating mode in accordance with Chapter 6 5 3 Adjusting mode Page 6 23 2 Position the CLV so that the center of the scan line symbolized by the end of the scan line code position CP 50 lies in the center of the bar code in the case of several bar codes in the center of the field of all the codes Show ...

Page 39: ...4x also valid for CLV 45x over the printed assignments in the connection area as well as the wiring diagram in the housing cover 1 Apply the larger label in the connection area before the terminal strips so that the Ter minals 2 and the Terminals 18 agree Fig 4 11 shows the position of the label Paste the smaller label correspondingly in the housing cover 2 Mount the AMV S 40 connection module nea...

Page 40: ...sful self test with a beeper sound and shortly afterwards starting of the reading mode is signaled by two consecutive sounds The Device Ready LED lights up 4 Connect the PC to the terminal interface of the CLV To do so connect the RS 232 data connection cable to the 9 pin Service connector of the module refer to Chapter 5 5 5 Connecting the CAN interface Page 5 6 5 Start Windows and the CLV Setup ...

Page 41: ...mple used for the detection of the object distance This application is suitable for such object sizes whose difference can be covered by 2 changeo ver ranges The distance sensor is to be positioned so that these object sizes are classified clearly and two overlapping reading ranges arise which can be formed with the depths of field of the CLV The two distance configurations reading ranges are assi...

Page 42: ...s described in Chapter 4 3 2 Adjusting the CLV Page 4 8 and call up the percentage evaluation temporarily 6 Check the reading quality for the two distance configurations in static operation no transport movement of the objects 7 Finally check the function of the distance detection realistically in reading mode To this purpose observe the read result in the terminal emulator as described in Chapter...

Page 43: ... external reading pulse as well as multifunctional input Two switching outputs output of result status functions for connection e g to a PLC Power supply Wire all the connections with copper wires with a minimum wire cross section of 0 09 mm2 5 2 1 Connections Cables when the AMV S 40 connection module is used The AMV S 40 connection module is suitable for industrial type connection of the CLV to ...

Page 44: ...mission rate Pin Signal Function 1 10 30 V DC Supply voltage 2 RxD terminal Terminal interface receiver 3 TxD terminal Terminal interface sender 4 Sensor 2 Switching input selectable function 5 GND Ground chassis ground 6 RD RS 422 485 Host interface receiver 7 RD RS 422 485 RxD RS 232 Host interface receiver 8 TD RS 422 485 Host interface sender 9 TD RS 422 485 TxD RS 232 Host interface sender 10...

Page 45: ...on SICK supply system device wiring without SICK connection module If a non SICK supply system device is used instead of the AMV S 40 it must be able to out put at least 10 W continuously and must conform to the standard IEC 742 functional extra low voltage The output circuit must have a safety separation from the input circuit in accordance with IEC 742 through double isolation and safety isolati...

Page 46: ...the AMV S 40 is switched off 2 Connect the 15 pin cable plug of the CLV to the corresponding socket of the AMV S 40 and screw it tight The connection cable can be extended by 2 m by using the extension cable No 6 010 075 The data and function interfaces of the CLV are contacted to the connection module or In case of power supply via a non SICK supply system device Connect the power supply to the r...

Page 47: ...terface of the CLV EMC compatibly to the host by means of shielded cables Observe the maximum cable lengths Table 5 2 Page 5 2 Recommendation 2 Apply the shielding at one end In the default setting the CLV communicates via the host interface with the host using the values listed in Table 5 6 Fig 5 2 Wiring the host interface AMV 40 011 AMS 40 012 013 CLV450 Host Host CLV 450 RS 232 RS 422 9 pin D ...

Page 48: ...t the download to the CLV To do so click on in the toolbar The DOWNLOAD PARAMETERS dialog box is opened 4 Confirm the dialog box with the saving option PERMANENT The CLV operates the host interface in the RS 232 type HINT The communication parameters can be changed if required via the HOST INTERFACE configu ration tab To do so edit the DATA FORMAT and INTERFACE PROTOCOL sections 5 5 5 Connecting t...

Page 49: ...etup user interface can be used to set the operating mode to MONITOR HOST INTERFACE or to AUXILIARY INPUT 5 5 7 Wiring the Sensor 1 switching input If a reading process of the CLV is to be triggered by an external sensor the reading pulse sensor is connected to the Sensor 1 switching input The triggering type is selected in the default setting of the CLV Fig 5 4 shows the wiring of the Sensor 1 sw...

Page 50: ...ted to the Sensor 2 input In combination with the internal assignment table combina torics this implements the change between two distance configurations from a max of 8 configurations The input optionally has the following function for all the CLVs Trigger source for learning the match code 1 teach in Conveyor increment input Trigger source of the One Shot function of the oscillating mirror In th...

Page 51: ...upled to the Result 2 output and lights up in the Reading mode operating mode for the set pulse duration and selected function of the result status display default setting Good Read 100 ms Fig 5 6 shows an example of the wiring of the Result 1 switching output Table 5 9 de scribes the characteristic data for the outputs The characteristic data of the two outputs are identical Wiring the outputs as...

Page 52: ...ICE CONFIGURATION configuration tab of the CLV Setup user interface Click on the EDIT RESULT OUTPUTS command button Edit the dialog box Recommendation In order to check the switching functions with a high resistance digital voltmeter wire a load to the outputs This avoids the display of incorrect voltage values and switching states Switching performance PNP switching against the supply voltage VS ...

Page 53: ...efault settings are stored permanently both in the CLV ROM and in the CLV Setup database They can be downloaded at any time into the RAM of the CLV or displayed in the tab cards of the CLV Setup Displaying and printing out the complete default setting in CLV Setup 1 In order to save the current settings in the parameter record select the SAVE AS menu item under FILE in the menu bar and enter a fil...

Page 54: ...vel active high debouncing 20 30 ms Switching outputs Not inverted pulse duration 100 ms Status output function Result 1 Device Ready static Result 2 Good Read Beeper Status output function Good Read Beeper ON Configuration to host Stand alone Destination of result data strings Host interface Device number 1 Host interface type RS 422 485 Protocol NAK Start character STX Stop character ETX Transfe...

Page 55: ...m angle of 20 50 CW corresponds to a light emission under 105 4 Start the reading pulse Block the light path of the photoelectric switch or close the switch The Laser On LED lights up The CLV switches the laser diode on and the scan line appears 5 Present the bar code pattern in Fig 6 1 to the CLV 450 respectively the bar code pat tern in Fig 6 2 Page 6 4 at the reading distance specified in Table...

Page 56: ...via the serial interface refer to Chapter 10 5 2 Profile progamming Page 10 30 The CLV does not output any read results in parameterization mode with the exception of Auto Setup 6 4 1 Configuring the CLV by means of the CLV Setup user interface In order to be able to use the CLV Setup software a PC has to be connected and the soft ware installed on it Connection of the PC to the CLV is described i...

Page 57: ... base and displays the values in the tab cards The Device Ready LED is extinguished during the transfer process If the CLV Setup program does not recognize the parameters transferred during the upload it outputs a warning message Unknown parameters can be edited in the EXTRAS tab card if the conventions for command strings are observed These parameters are also taken into consideration when the pa...

Page 58: ... via the host interface Stand alone master slave Functional assignment of the Sensor 2 switching input Functional assignments of the Result 1 and Result 2 switching outputs Functional assignment and activity of the beeper Mode for programming match code 1 teach in via the Sensor 2 switching input Match code comparison Code configuration This tab card and following dialog boxes are used to set the ...

Page 59: ... to set the following CAN interface operating mode Data transfer rate Type of logical data connection of the connected CLV Usage of the switching inputs outputs of the CLV as CANopen Digital I O Auxiliary interface This tab card is used to set the following Operating mode of the terminal interface Oscillating mirror This tab card is used to set the following Operating mode of the oscillating mirro...

Page 60: ... refer to Chapter 6 5 4 Show CP limits Page 6 23 Action Line scanner Line scanner with oscillating mirror 1 Activate changeover of dis tance configuration focal po sition select trigger source ÖREADING CONFIGURATION tab card ÖFOCUS TRIGGER SOURCE Inputs Serial or Timer ÖTIMER or Static no triggering ÖREADING CONFIGURATION tab card ÖFOCUS TRIGGER SOURCE Inputs Serial or Timer ÖTIMER or Static no tr...

Page 61: ...ons focal positions or ÖOSCILLATING MIRROR tab card ÖOSCILLATING MIRROR Oscillating with variable amplitude ÖOSCILLATING MODE Frequency ÖREADING CONFIGURATION tab card ÖDISTANCE CONFIGURATIONS Oscillating mirror amplitude 3 Select Fixed position mode or ÖOSCILLATING MIRROR tab card ÖOSCILLATING MIRROR Fixed position ÖFIXED POSITION Stationary position CW 4 Select One Shot mode ÖOSCILLATING MIRROR ...

Page 62: ... fast appli cations ensure that the scan line only sweeps areas that contain bar codes during the time available At the same time this allows an almost constant scan line density on the object Fig 6 4 shows the application at a reading from above Fig 6 3 Oscillating with fixed amplitude operating mode j0 j0 Constant oscillating frequency Scan line density depending on object height Fig 6 4 Oscilla...

Page 63: ...e start position of the other phase Fig 6 5 shows an example for the application in object tracking During the forward phase the front of the object that moves towards the oscillating mirror is swept once by the scan line from top to bottom in accordance with the conveyor speed Multiple focus position switchovers are not necessary as the required reading range DOF is much smaller than with the lin...

Page 64: ...ING TRIGGER Sensor input active high or Sensor input active low or Serial interface or Free running with timeout 2 At pulse source Sensor Input 1 Select debouncing and response at first trigger ÖEDIT READING TRIGGER ÖDEBOUNCING SENSOR Standard or Fast ÖFIRST TRIGGER Dynamic or Static 3 For pulse source Serial interface Select trigger character ÖEDIT READING TRIGGER ÖSERIAL INTERFACE Standard trigg...

Page 65: ...ctions Application of the CAN interface no 8 009 180 English edition Data output string of host interface Select contents of header separator and terminator ÖDATA STRINGS tab card Ö Output format Position of separator in data output string ÖDATA STRINGS tab card Ö Separator out put Number of bar codes per object Line scanner Line scanner with oscillating mirror Stationary moving conveyor object St...

Page 66: ...d a Phar macode or an EAN or UPC attachments It does not react to an external reading pulse Auto Setup can be activated in three different ways in the CLV By means of the CLV Setup user interface By presenting Profile bar code No 10 on the card supplied to the optical interface reading window See Chapter 10 5 1 Activate Auto Setup with Profile bar code Page 10 28 By means of a command string via t...

Page 67: ...ode the CLV also positions the scan line under the angle CW 50 in Set Position mode the scan line s selected position remains unchanged 2 Upload the current parameter record from the CLV with CLV Setup the parameter records initially contains the factory default settings CLV Setup displays the values in the tab cards of the user interface 3 Auto Setup overwrites important values in the current par...

Page 68: ...o the CLV To do so click on in the toolbar The DOWNLOAD PARAMETERS dialog box is opened 8 Confirm the dialog box with the saving option PERMANENT The CLV saves the changes made to the parameter record permanently in the EEPROM 9 Close the terminal emulator Terminating Auto Setup by the CLV in the event of a no read If the CLV was not able to execute Auto Setup successfully it terminates the search...

Page 69: ...Switch the supply voltage of the connection module of the CLV off and on again 2 Carry out an upload from the CLV To do so click on in the toolbar 3 View the values in the READING CONFIGURATION and CODE CONFIGURATION tab cards Only one code type may be active in the CODE CONFIGURATION tab card Note The CLV does not enter any real values in the parameter record for the parameters Mini mum distance ...

Page 70: ... in put refer to Chapter 10 9 1 Triggering the Teach in match code 1 via the Sensor 2 switching input Page 10 40 Show CP limits For monitoring purposes correcting faults Displaying and editing operating data Reading diagnosis Monitor host interface Auxiliary input Self test 6 5 1 Reading mode Standard mode The CLV performs a self test after it has been switched on It is then set to the Reading mod...

Page 71: ...g up the line scanner line scanner with oscillating mirror with the factory default setting Page 6 3 4 Terminate reading pulse The CLV outputs an acoustic signal via the beeper to indicate that the reading result is displayed in the window of the terminal emulator The Result LED lights up for a duration of 100 ms default setting Fig 6 7 shows two examples of the output of a read result Good Read a...

Page 72: ...l MG Temporal mean value of the identification quality n Number of recognized codings AK No of the used distance configuration 2nd line 0123412345 Data contents of the bar code 3rd line C39 ID Code type Code 39 _99 Identification quality ST Read status ST 0 Good Read CP Code position CL Code length number of characters CA Scan effort CS Code reliability CK Code continuity DI Decoding direction F i...

Page 73: ...y the bar code pattern from Fig 6 2 Page 6 4 to the CLV 451 10 Click on the SW TRIGGER OFF command button or press F8 CLV Setup sends a stop command to the CLV The Laser On is extinguished The CLV switches off the laser diode The CLV outputs an acoustic signal via the beeper to indicate that the reading result is displayed in the window of the terminal emulator The Result LED lights up for a dura ...

Page 74: ...efault setting No 1 focal position F 900 mm for CLV 450 F 550 mm for CLV 451 8 Confirm the dialog box with OK The Device Ready LED is extinguished The CLV initiates the percentage evaluation and outputs the reading results continuously An example is shown in Fig 6 10 9 Present the bar code pattern from Fig 6 1 Page 6 3 to the CLV 450 respectively the bar code pattern from Fig 6 2 Page 6 4 to the C...

Page 75: ...lator window opens The CLV is in the Reading mode 2 Click on the ADJUSTING MODE radio button under DEVICE MODE The Device Ready LED is extinguished The CLV aborts the Reading mode and blanks the scan line as of position CP 50 to position CP 100 3 Click on the READING MODE radio button in order to terminate the Adjusting mode The CLV then returns to the Reading mode and the Device Ready LED lights ...

Page 76: ... dialog box for prompting the distance configuration is opened 3 Click the distance configuration for which the active evaluation range of the scan line has been restricted DC specific The Device Ready LED is extinguished The CLV aborts the Reading mode and blanks the scan line alternately as described above as of CPmin and CPmax 4 Use Steps 2 and 3 to check for each active distance configuration ...

Page 77: ...vice Ready LED lights up 6 5 6 Reading diagnosis Function of the terminal interface In this mode the CLV outputs the data contents of all the bar codes that were read including those that according to the evaluation criteria were not read properly and were thus incorrect together with the associated reading diagnosis data via the terminal interface The number of bar codes output can therefore be h...

Page 78: ...lbar The DOWNLOAD PARAMETERS dialog box is opened 3 Confirm the dialog box with the saving option TEMPORARY The terminal interface is then set to the Monitor host Interface until the CLV is switched off again Displaying the data traffic of the host interface in the terminal emulator The data traffic of the host interface can be displayed in the terminal emulator of CLV Setup Table 6 13 shows an ex...

Page 79: ...ents consisting of constants and or reading diagnosis data can be entered in the header in the separator and in the terminator 1 Select the DATA STRINGS tab card 2 Click on the HEADER list field The EDIT PARAMETER TFH dialog box is opened 3 Click on the desired constants or placeholders for the reading diagnosis data The selected elements appear in the text line at the top of the dialog box in the...

Page 80: ...ialized with the parameter record The test can be called up explicitly at any time via CLV Setup During the self test the CLV checks that its hardware components are functioning correctly A final message via the terminal interface provides information on the test result The CLV does not output a read result during the test routine 1 Click on in the toolbar The terminal emulator window opens The CL...

Page 81: ... CLV Setup prompts the user to carry out specific actions and provides information on the progress of the function being executed The following functions are available Auto Setup Match code teach in Show CP limits Adjusting mode Analyse scanner network only for application of the CAN interface Select the desired function under TOOLS DEVICE FUNCTIONS in the menu bar or Press F2 The EXECUTE DEVICE F...

Page 82: ...ully e g changing the operating mode No further messages are required Chapter 10 3 System messages Page 10 19 explains the contents of the messages 6 6 3 Warnings Warning messages indicate that it was not possible to perform an action or that the values set for the parameters can cause an error while the bar code is being read Table 6 10 lists the warning messages in alphabetical order together wi...

Page 83: ...tch off the supply voltage of the AMV S 40 connection module or pull the plug of the CLV out of the connection module The last parameter record stored permanently in the CLV connection module remains valid We recommend that you print out the configuration file in order to archive the parameter record 1 Click on in the toolbar The PRINT FILE dialog box is opened 2 Enter a comment in the input field...

Page 85: ...tly into the laser beam comparable with sunlight Switch off the device for the duration of cleaning Never look into the reading window while the device is in operation Damage to the reading window The reading window consists of glass The reading performance is reduced by scratches and streaks on the reading window Use a mild detergent without power admixture Avoid scratching and scouring movements...

Page 86: ...e PC in extended mode of the terminal emulator of the CLV Setup user interface Further errors are displayed as a numerical combination in the 4th field from the bottom left in the status bar Refer to Chapter 8 3 Error messages Page 8 2 7 3 Disposal After having shut down unusable or irreparable devices dispose of them in a manner which does not damage the environment 1 Observe the country specific...

Page 87: ...f test in which it checks important hardware components before it is initialized para meter record loaded and device functions initialized The self test can be repeated at any time after the reading mode has been canceled For the call up refer to the Chapter 6 5 9 Self test Page 6 28 If the CLV detects an error during the self test self diagnosis it outputs the error status ST 3 via the host inter...

Page 88: ...nt 201 215 DSP error The CLV has diagnosed a system error The Device Ready LED does not light up or extinguishes The CLV tries a new system start Defective device If the system error occurs repeat edly after the CLV is restarted Contact the SICK Service depart ment EEPROM Check fault default parameters loaded The CLV has diagnosed an irregularity in the EEPROM and downloads the entire default sett...

Page 89: ...upload from the CLV by using the CLV Setup user interface AUXILIARY INTERFACE tab card and select HOST INTERFACE in the MONITOR list field Download to the CLV Call up the terminal emulator Master slave trigger too soon The new reading pulse for the master is received before its timeout has elapsed Timeout for the master is too long Check the coordination between reading pulse and timeout To do so ...

Page 90: ...rized number of sla ves does not agree with the number of connected slaves Master timeout too short Data connection between the slaves interrupted Check the entered number of slaves To do so select upload from the CLV by using the CLV Setup user interface DEVICE CONFIGURATION tab card and check the number of slaves in the CLV ARRANGEMENT section Download any changes to the CLV As above but check t...

Page 91: ...es Parameterized number of slaves does not match actual number of slaves available Timeout for the master is too short Data connection between slaves and or the master has been interrupted Check the entered number of slaves Check the master timeout setting Check the cables between the slaves and the master 7 The source of the read result is the auxiliary input via the terminal interface The bar co...

Page 92: ...itched on 10 30 V DC The CLV has no operating voltage The CLV diagnosed a device error during the self test During operation The CLV is not in Reading mode The CLV has deactivated the laser diode 10 min default setting after the start of the current reading pulse pulse type sensor input serial interface Check the wiring power connector fitted securely to the AMV S 40 connection module Measure volt...

Page 93: ... on the EDIT READING TRIGGER command button Sensor input selected active high Reading pulse starts when power applied Align sensor Check functioning 2 Pulse type Serial interface The CLV cannot be pulsed The Laser On LED does not light up The scan line does not appear Incorrect reading pulse source parameterized on the CLV The CLV is not receiving any command strings to start the reading interval ...

Page 94: ...t ends the reading pulse sensor input serial interface Incorrect end of reading pulse parameterized in CLV Select checking by means of the CLV Setup user interface DEVICE CONFIGURATION tab card click on the EDIT READING TRIGGER command button END OF REA DING INTERVAL section Is Generated by trigger source selected Fault Possible cause Remedy Table 8 4 Troubleshooting Reading pulsing errors in Read...

Page 95: ...ource parameterized incorrectly Synchronize read with pres ence of an object in the rea ding field refer to Chapter 8 5 2 Malfunction in Reading mode Reading pulsing errors Page 8 7 Align CLV Is bar code at center of scan line Check the reading quality with the CLV Setup user inter face To this purpose call up PERCENTAGE EVALUATION refer to Chapter 6 5 2 Percentage evaluation Page 6 21 Select chec...

Page 96: ...unction refer to Chapter 6 5 7 Host interface monitoring Page 6 26 Download temporarily to CLV c Trigger source Timer Check the changeover time setting Select CLV Setup user inter face CODE CONFIGURATION tab card DECODER section Select the SMART decoder Download to CLV Select CLV Setup user inter face CODE CONFIGURATION tab card DECODER section Select the standard decoder Download temporarily to t...

Page 97: ...er interface READING CONFIGURATION tab card SEGMENTATION section Is Start Stop automatic selected Carry out read with faultless reference code as a test 2 The CLV is not transferring any read results to the host Reading pulse is not functioning correctly Wiring fault in data connection Voltage level incorrect Host interface in CLV para meterized incorrectly Refer to Chapter 8 5 2 Mal function in R...

Page 98: ...he output check digit enabled Change if necessary Download to CLV Fault Possible cause Remedy 1 The Result 1 default set ting Device Ready and Re sult 2 default setting Good Read switching outputs are not outputting any pulses Event of the assigned function for outputting the result status of the reading does not occur in the reading process Incorrect switching behavior parameterized in CLV Not ap...

Page 99: ...nce configuration here No 2 Distance configuration not changed over From the OSCILLATING MIR ROR tab card select the OSCILLATING WITH VARIABLE AMPLITUDE mode Download to CLV Select checking by means of the CLV Setup user inter face DEVICE CONFIGURATION Click on the DISTANCE CONFI GURATION command button Is the amplitude value set in the correct distance configu ration here No 1 Select checking by ...

Page 100: ...eading distance Bar code is in total reflection zone Bar code quality not adequate Check Does the Device Ready LED light up If so the CLV is in Reading mode again CLV Setup user interface Call up the Auto Setup function again via the VIEW pull down menu Switch the CLV off and on again Present the Profile bar code No 10 within 5 s Then the applicationspecific bar code Check whether the reading dist...

Page 101: ...e length Max 50 characters5 max 500 characters across all bar codes per reading interval Printing ratio 2 1 3 1 Number of multiple readings 1 99 Optical displays 4 x LEDs status indicators Acoustic display Beeper interruptible can have function for result status display assigned Reading pulsing Switching input Sensor 1 free running serial interface Data interface Host RS 232 or RS 422 485 data out...

Page 102: ...ters Code bar Max 30 characters Code 128 EAN 128 Max 48 characters max 96 half characters Code 93 Max 47 characters Type CLV 450 0010 CLV 451 0010 Table 9 1 Technical specifications line scanner Type CLV 450 6010 CLV 451 6010 Reading window Lateral Light emission At an angle of 105 neutral position CW 50 Trigger source for DC changeover6 Additionally Oscillating mirror extrema Effective opening an...

Page 103: ...AG Division Auto Ident Germany All rights reserved 9 3 9 3 Dimensional drawings CLV 9 3 1 Line scanner Fig 9 1 Dimensions of the line scanner 60 35 9 90 50 59 5 35 9 10 4 35 7 13 2 14 4 10 4 CLV 450 0010 CLV 451 0010 Blind hole thread M 5 5 mm deep Blind hole thread M 5 5 mm deep All specifications in mm ...

Page 104: ...49 06 06 2002 Technical data 9 3 2 Line scanner with oscillating mirror Fig 9 2 Dimensions of the line scanner with oscillating mirror 99 8 59 5 20 20 105 35 9 24 1 13 2 1 1 37 8 92 2 9 34 35 7 10 4 90 4 10 35 9 24 1 CLV 450 6010 CLV 451 6010 Blind hole thread M 5 5 mm deep All specifications in mm Blind hole thread M 5 5 mm deep ...

Page 105: ...oscillating mirror System messages Installing and operating the CLV Setup PC software Configuring the CLV by means of Profile bar codes Configuring the CLV with command strings Calculating parameter values for setting the CLV Auxiliary tables Special applications and procedures Replacing a CLV copying the parameter record Available accessories Dimensioned drawings of the accessories Supplementary ...

Page 106: ... DOF for 1 00 mm 10 8 CLV 450 6010 Line scanner with oscillating mirror Min and max reading distance DOF for 0 25 mm 10 9 CLV 450 6010 Line scanner with oscillating mirror Min and max reading distance DOF for 0 35 mm 10 10 CLV 450 6010 Line scanner with oscillating mirror Min and max reading distance DOF for 0 50 mm 10 11 CLV 450 6010 Line scanner with oscillating mirror Min and max reading distan...

Page 107: ...ns for line scanner Reading distance mm 500 400 300 200 100 0 200 100 300 400 500 0 600 800 1000 1200 1400 1600 1800 400 200 0 25 mm 0 35 mm 0 5 mm 1 0 mm CLV 450 0010 front end reading window Reading field height mm Reading conditions see Table 10 1 Page 10 2 Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Resolution Resolution Focal position Aperture angle 0 25...

Page 108: ...0 200 100 0 200 100 300 400 500 0 600 800 1000 1200 1400 1600 1800 400 200 0 25 mm 0 35 mm 0 5 mm 1 0 mm CLV 450 6010 side end reading window Reading field height mm Reading conditions see Table 10 1 Page 10 2 Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Deflection range see Fig 10 16 Page 10 18 Resolution Resolution Focal position Aperture angle 0 25 mm 200 5...

Page 109: ...lution of 0 25 mm 0 100 200 300 400 500 600 0 100 200 300 400 500 600 Focal position mm CLV 450 0010 front end reading window Reading distance mm Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Depth of field DOF max reading distance minus min reading distance Resolution 0 25 mm max Leseabstand Öffnungswinkel 25 max reading distance aperture angle 25 Reading cond...

Page 110: ...0 1100 1200 CLV 450 0010 front end reading window Reading distance mm Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Depth of field DOF max reading distance minus min reading distance Resolution 0 35 mm Reading conditions see Table 10 1 Page 10 2 Aperture anlge 50 25 from approx 620 mm reading distance on the reading field height is limited See reading range dia...

Page 111: ...00 1100 1200 1300 1400 CLV 450 0010 front end reading window Reading distance mm Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Resolution 0 5 mm Reading conditions see Table 10 1 Page 10 2 Aperture anlge 50 25 max Leseabstand Öffnungswinkel 25 max reading distance aperture angle 25 max Leseabstand Öffnungswinkel 25 min reading distance max reading distance aper...

Page 112: ...0 900 800 700 600 500 400 300 200 100 CLV 450 0010 front end reading window Reading distance mm Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Resolution 1 0 mm Reading conditions see Table 10 1 Page 10 2 Aperture anlge 50 25 Depth of field DOF max reading distance minus min reading distance from approx 820 mm reading distance on the reading field height is limi...

Page 113: ...esolution of 0 25 mm Focal position mm 0 100 200 300 400 500 600 0 100 200 300 400 500 600 CLV 450 6010 side end reading window Reading distance mm Depth of field DOF max reading distance minus min reading distance Resolution 0 25 mm Reading conditions see Table 10 1 Page 10 2 Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Deflection range see Fig 10 16 Page 10 ...

Page 114: ...ce mm Focal position mm CLV 450 6010 side end reading window Resolution 0 35 mm Reading conditions see Table 10 1 Page 10 2 Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Deflection range see Fig 10 16 Page 10 18 Aperture anlge 50 25 max Leseabstand Öffnungswinkel 25 max reading distance aperture angle 25 max Leseabstand Öffnungswinkel 25 min reading distance ma...

Page 115: ...ding distance mm Focal position mm CLV 450 6010 side end reading window Resolution 0 5 mm Reading conditions see Table 10 1 Page 10 2 Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Deflection range see Fig 10 16 Page 10 18 Aperture anlge 50 25 max Leseabstand Öffnungswinkel 25 max reading distance aperture angle 25 max Leseabstand Öffnungswinkel 25 min reading d...

Page 116: ...300 200 100 Reading distance mm Focal position mm CLV 450 6010 side end reading window Resolution 1 0 mm Reading conditions see Table 10 1 Page 10 2 Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Deflection range see Fig 10 16 Page 10 18 Aperture anlge 50 25 max Leseabstand Öffnungswinkel 25 max reading distance aperture angle 25 max Leseabstand Öffnungswinkel 2...

Page 117: ...gle of 25 Focal position mm Reading distance mm Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Depth of field DOF max reading distance minus min reading distance Reading conditions see Table 10 1 Page 10 2 200 250 300 350 400 450 500 550 600 650 700 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 max Leseabstand Öffnungswi n kel 25 max reading distance Tilt...

Page 118: ...distance mm Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Depth of field DOF max reading distance minus min reading distance Reading conditions see Table 10 1 Page 10 2 200 250 300 350 400 450 500 550 600 650 700 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 Resolution 0 5 mm Aperture anlge 55 max Leseabstand Öffnungswi n kel 25 max reading distance Tilt...

Page 119: ... 5 mm and an aperture angle of 25 Focal position mm Reading distance mm Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Depth of field DOF max reading distance minus min reading distance Reading conditions see Table 10 1 Page 10 2 200 250 300 350 400 450 500 550 600 650 700 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 max Leseabstand Öffnungswi n kel 25 R...

Page 120: ... mm CLV 451 6010 side end reading window Reading distance mm Characteristics field scanning frequency reading distance see Fig 10 15 Page 10 17 Depth of field DOF max reading distance minus min reading distance Reading conditions see Table 10 1 Page 10 2 200 250 300 350 400 450 500 550 600 650 700 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 max Leseabstand Öffnungswi n kel 25 Resolution 0...

Page 121: ...e and resolution 400 500 600 700 800 900 1000 1100 1200 1000 900 800 700 600 500 400 Reading conditions see Table 10 1 Page 10 2 Scanning frequency Hz Resolution 0 25 mm 0 35 mm 0 5 mm Reading distance mm Resolution Min reading distance Max reading distance Scanning frequency 0 25 mm for all reading distances 700 Hz 0 35 mm 165 mm 800 mm 800 Hz 0 35 mm 800 mm 900 mm 700 Hz 0 35 mm 900 mm 1 000 mm ...

Page 122: ... 10 16 CLV 450 6010 Deflection range as a function of the reading distance the angle of deflection and the resolution 200 200 0 200 400 600 800 0 200 400 800 1800 1000 1200 1400 1600 600 2 0 4 0 1 0 mm 0 5 mm 0 35 mm 0 25 mm Deflection range mm Reading distance mm Fig 10 17 CLV 451 6010 Deflection range as a function of the reading distance and the angle of deflection at a resolution of 0 5 mm 200...

Page 123: ...sion is displayed when the supply voltage is switched on no code In Reading Parameter evaluation mode the CLV indicates that no codes matching the parameterized evaluation conditions were detected during the read port error status ST 2 output on the host interface laser safety timeout The CLV has deactivated the laser diode 10 min default setting after the start of a reading pulse The reading inte...

Page 124: ... the reading mode is signaled by two consecutive sounds The Device Ready LED lights up 5 Switch on the PC and start Windows 10 4 2 Carrying out the installation The CLV Setup installation program creates a main directory CLV with subdirectories and the necessary links during the installation A de installer is also installed automatically so that you can remove CLV Setup from the PC at any time As ...

Page 125: ...sion can be used in the new version and contain the CLV parameter records In order to do so copy the configuration files from the data directory of the old version to the data directory of the new version Installation of the new version instead of the old version When the new version is installed instead of the old one the files of the old version first have to be removed with the exception of the...

Page 126: ...alues correspond to the default setting Help in cases of problems If CLV Setup cannot establish a communication it displays No connection in the bottom right in the status field This can have two causes The CLV is not connected or the commu nication parameters on the CLV do not match those on the PC In this case CLV Setup enters the CLV type of the device it last communicated with successfully in ...

Page 127: ...etected CLV type in a separate dialog box and asks you whe ther you want to upload the current parameter record from the CLV 4 Confirm the dialog box with YES CLV Setup then uploads the current parameter record from the RAM of the CLV to its database and displays the values on the tab cards The current parameter record can be edited in the tab cards or 2 Select the SERIAL INTERFACE menu item under...

Page 128: ...urrent configuration file and its status e g No File Menu bar with pull down menus Toolbar with icons command buttons which trigger a function when clicked on List field top right for selecting the device type 9 tab cards Reading configuration Device configuration etc The parameters on the tab cards are grouped according to their function Some of these parameters open fur ther dialog boxes Status ...

Page 129: ...ing the data communication of the host interface of the CLV Selection menu for the displayed language Selection menu for the units of measure Display of the last 10 edited configuration files Saving the CLV type that was selected last Automatic storage confirmation prompt when changes are made to the configuration file Assistants for individual device functions Setting switches for starting the pr...

Page 130: ...he command string conventions This ensures upward compatibility with the CLV These parameters values are taken into consideration when saving the parameter re cord as a configuration file in CLV Setup as well as downloading to the CLV Downloading to the CLV If the CLV does not accept individual parameters or parameter values in the parameter recorded downloaded with CLV Setup it outputs a separate...

Page 131: ...s the file in the data directory and records logs the communication 4 In order to terminate logging click again on the check box before the WRITE LOG FILE again or close the terminal emulator 10 4 10 Starting CLV Setup with an INI file as an argument When the program is started CLV Setup can also have the name of an INI file transferred as a parameter To do so enter INI in front of the file Exampl...

Page 132: ...n completed successfully by outputting an acoustic signal via the beeper The Device Ready LED lights up It then switches to the Free running mode for 5 seconds The scan line appears when the Laser On LED lights up Line scanner with oscillating mirror In the Auto Setup mode the CLV behaves in the following manner in Oscillating mode default setting oscillating with a fixed amplitude the CLV shuts o...

Page 133: ...urpose The Device Ready LED lights up Repeating the Auto Setup 1 Switch the supply voltage of the connection module of the CLV off and on again 2 Present Profile bar code No 10 again after the first acoustic signal from the beeper The CLV confirms that Auto Setup has started by outputting an acoustic signal via the beeper It temporarily activates the standard decoder The Device Ready LED is exting...

Page 134: ...rinting Profile bar codes The enclosed card No 8 008 085 Configuration Profiles for CLV 41x Bar Code Scan ners contains 12 preprinted Profile bar codes which can be used to parameterize tested settings or to trigger specific functions e g Auto Setup Table 10 6 Page 10 33 explains the meaning of the individual Profile bar codes Profile bar codes No 11 and No 12 on the card are of no significance fo...

Page 135: ...ent the first Profile bar code in the printed sequence or the desired Profile bar code from the card Fold the printout card in such a way that only one Profile bar code is visible at any one time The CLV confirms the successful read by emitting an acoustic signal and waits 10 seconds for the next Profile bar code It copies the new parameter value s to the current parameter record in the RAM Contin...

Page 136: ...on default settings for the Profile bar codes or define new ones see below 4 In the menu bar select the PRINT PROFILES menu item under PROFILES CLV Setup calculates the required number of bar codes The PRINT dialog box is opened 5 Specify the number of printouts If required specify the page format To do so click on the PROPERTIES command button Relatively long Profile bar codes must be printed in ...

Page 137: ...he changes will be lost when the supply voltage is switched off Bar code Function Profile 1 Default setting of CLV for all parameter values Code configuration All code types except for Pharmacode enabled for evaluation Overwrites a code configuration created by Auto Setup Profile 2 Only changes the configuration of host interface Data transfer rate 38 400 bits s Data format 8 data bits no parity 1...

Page 138: ... the Parameterization mode by means of a command In the Parameterization mode all commands begin with the identifier 3 3 Enter the desired command in the command field and press the Return key The command is then sent to the CLV With a few exceptions the CLV replies to a command with correct syntax with an echo Example Entering 3 LT causes the CLV to output the parameter values of the reading puls...

Page 139: ...anner Lateral reading at object v s t v ls n f v ls n tscan tscan 1 f n ls v f n 0 02 m 1 5 m s 600 s n 8 Calculation for standard decoder Specified values Number of scans n Transporting speed v 1 5 m s Bar length lS 20 mm Scanning frequency f 600 Hz Bar code 100 readable Fig 10 22 Line scanner Calculating the number of scans for fence type bar code positioning lLH lC v Line scanner Lateral readin...

Page 140: ...ting mirror Lateral reading at object Calculation for standard decoder Specified values Number of scans n Transporting speed v 0 5 m s Code length with idle zone lC 100 mm Code length under 10 Reading area height lLH 500 mm Scanning frequency f 600 Hz Bar code 100 readable all scans on the code Codefenster s lLH lC 1 Dwell time of the bar code in the reading area lCW 100 mm cos 10 102 mm t s v t l...

Page 141: ... h0 d γ StartPos 1 50 CW ϕ 2 1 CW 0 5 sin α hs d d hs α sin StartPos 2 50 CW ϕ 2 1 CW 0 5 A B d x2 d x1 ho hs v 2 Oscillating angle ϕ When entering the values take the following into consideration Debouncing time of the Sensor 2 switching input One Shot trigger Start time of the oscillating mirror movement of the mass Select the mirror speed of the return phase depending on the distances between t...

Page 142: ...equency 800 Hz v 2 m s V 2000 mm s dscan ____ dscan _________________ 2 5 f 800 s dy 10 x 2 5 mm 25 mm Standard Decoder The above distances are also required for reading bar codes with identical names identi cal data content and code types Prerequisite for separating bar codes with identical names 1 The CODE DISTANCE between the bar codes must be parameterized correctly DEVICE CONFIGURATION tab ED...

Page 143: ... 1 ICode 2 Calculated code length EAN Not applicable 13 characters normal version 8 characters short version Activate 13 digit Activate 8 digit UPC Not applicable 12 characters UPC A normal version 6 characters UPC E short version Activate Version A Activate version E Codabar Number of bars Number 8 ICode 4 Calculated code length Code 128 character set A Number of bars Number 10 ICode 3 Calculated...

Page 144: ...rison The status remains active until the supply voltage to the CLV is switched off In order to carry out the Teach in a switch must be connected in accordance with Fig 10 26 the functional assignment of the switching input changed and Teach in mode selected There are two modes for teaching in match code 1 Dynamic teaching in of the match code 1 Possible with the SMART and the Standard decoder The...

Page 145: ...f the user interface has a higher priority than with the Sensor 2 switching input In this case the switch must already be open when the supply voltage to the CLV is switched on Match code 2 can only be defined and activated using the user interface or command strings irrespective of the teach in procedure Preparations for teach in 1 Switch off the supply voltage of the AMV S 40 connection module 2...

Page 146: ...ctivate the code type which corresponds to the match code 11 Click on the EDIT CODES command button 12 Select the corresponding tab card of the code type and click on the FREE radio button in the CODE LENGTH section 13 Carry out the download to the CLV To do so click on in the toolbar The DOWNLOAD PARAMETERS dialog box is opened 14 Confirm the dialog box with the saving option PERMANENT Carrying o...

Page 147: ... code type and data contents of match code 1 are shown in the CODE COMPARISON section in the DEVICE CONFIGURATION tab card Resetting the reading pulsing to the old state 1 Select the DEVICE CONFIGURATION tab card 2 Click on the EDIT READING TRIGGER command button 3 Click on the current radio button in MODE in the dialog box 4 Carry out the download to the CLV To do so click on in the toolbar 5 Con...

Page 148: ...odule of the CLV off and on again The CLV outputs two consecutive acoustic signals to indicate that it has switched to Reading mode 5 Open the switch to de energize the Sensor 2 switching input The CLV activates the teach in mode for match code 1 It starts the read port automatically and waits for the match code 6 Present the match code The CLV confirms that the read was successful by emitting an ...

Page 149: ...es match code 1 Mismatch 1 does not match match code 1 Match 2 matches match code 2 Mismatch 2 does not match match code 2 Match 1 or 2 matches match code 1 or 2 Match 1 and 2 matches match code 1 and 2 only relevant if match code 2 is active When configuring the Teach in function for match code 1 define the following settings 1 Select the DEVICE CONFIGURATION tab card 2 Click on the EDIT RESULT O...

Page 150: ...ice plug refer to Chapter 5 5 5 Connecting the CAN interface Page 5 6 2 Start the CLV Setup software on your PC refer to Chapter 10 4 3 Starting CLV Setup Page 10 22 3 Select the AUXILIARY INTERFACE tab card 4 Select the AUXILIARY INPUT option in the list field 5 Carry out the download to the CLV To do so click on in the toolbar The DOWNLOAD PARAMETERS dialog box is opened 6 Confirm the dialog box...

Page 151: ... S 40 For pin assignment refer to Chapter 5 5 6 Connecting the PC Page 5 6 2 Set the communication parameters and data output format as shown in Table 10 8 3 Enter the data contents of the bar code on the keyboard The terminal sends the individual characters immediately to the CLV Use the backspace key to correct input errors 4 Terminate the data contents with the control character CR The CLV then...

Page 152: ...t the communication para meters and data output format as specified in Table 10 9 10 9 3 Building a Daisy chain configuration data forwarding or master slave arrangement Refer to Technical Information Master Slave with Bar Code Scanners from the CLV Series Order No 8 007 675 English edition 10 9 4 SICK network RS 485 Refer to Technical Description CLX 200 Network Controller Order No 8 007 157 Engl...

Page 153: ... 5 2 Profile progamming Page 10 30 1 Disconnect the supply voltage of the AMV S 40 connection module of the CLV 2 Disconnect and remove the CLV cable plug from the AMV S 40 3 Remove the CLV from the retainer Before doing so mark the position and alignment on the retainer or surroundings 4 Mount align and connect the replacement device 5 Switch on the supply voltage of the AMV S 40 The Device Ready...

Page 154: ...nd remove the CLV cable plug from the AMV S 40 3 Remove the CLV from the retainer Before doing so mark the position and alignment on the retainer or surroundings 4 Mount align and connect the replacement device 5 Connect the PC to the terminal interface on the CLV using an RS 232 data connection cable AMV S 40 Connect the PC to the internal 9 pin Service plug refer to Chapter 5 5 6 Connecting the ...

Page 155: ...g 10 32 Page 10 55 Table 10 10 Available accessories Mounting accessories Order No Type Description 1 017 132 AMV 40 011 Connection module for CLV 45x with 15 pin D Sub HD socket terminal strips signal distributors for connecting the data and function interfaces internal 9 pin D Sub Service plug cable grips polycarbonate housing enclosure rating max IP 54 Operating voltage 10 30 V DC 1 017 135 AMS...

Page 156: ...hernet TCP IP communication data transmission rate 10 MBit s For each CLV 42x with a 15 pin D Sub HD device socket With a 8 pin RJ 45 bus socket terminal strips signal distributors for wiring the RS 232 data interface and the functional interfaces two internal 9 pin D Sub Service plugs cable grips die cast aluminum housing enclosure rating max IP 54 enclosure rating max IP 65 with a plug hood oper...

Page 157: ...ssociated accessories retainers connection cables 10 11 6 Network controller 6 010 019 D Sub connector insert 15 pin HD female multi point connector socket 6 010 020 D Sub connector insert 15 pin HD pin connector plug Order No Description Cores Length Connection Table 10 13 Available accessories Cables and connectors Order No Type Description On request CLX 200 Network controller with LCD membrane...

Page 158: ... No 2 022 564 Fig 10 29 Dimensions of the mounting bracket No 2 020 410 14 18 18 7 19 5 9 7 18 14 43 27 5 2 3 8 5 2 5 2 5 2 18 7 4 36 5 9 7 5 2 5 2 5 2 14 60 Enclosed to fasten the CLV 2 pan head screws M 5 x 8 mm Hex head cap w s 3 mm self locking Fig 10 30 Dimensions of the mounting bracket No 2 022 564 Enclosed to fasten the CLV and the bracket 3 pan head screws M 5 x 8 mm Hex head cap w s 3 mm...

Page 159: ...amper No 2 031 342 Fig 10 31 Dimensions of the rod clamp No 2 023 691 Enclosed to fasten the CLV 3 pan head screws M 5 x 8 mm Hex head cap w s 3 mm self locking 3 spring washers A5 Fig 10 32 Dimensions of the mounting bracket with vibration damper No 2 031 342 Enclosed to fasten the CLV and the bracket 3 pan head screws M 5 x 8 mm Hex head cap w s 3 mm self locking 3 spring washer A5 2 hexagon scr...

Page 160: ...ata forwarding 8 007 157 Technical Description CLX 200 Network Controller Description of the structure of a SICK Network RS 485 with CLV bar code scanners 8 008 825 Operating Instructions BMV BMH 10 for Profibus DP Description for connecting the CLV to the Profibus PLC sensor via the BMV BMH 10 bus connection module 8 008 972 Operating Instructions BMV BMH 10 for DeviceNet Description for connecti...

Page 161: ...ing rate and focal position It enters the found code type and code length as parameter values and disables all other code types and lengths for the evaluation Auxiliary input Special function on the Ö terminal interface Used to enter bar code data manually sub sequently in order to complete reading results sent to the host Capture range Zone around a moving bar code created by the CLV using the in...

Page 162: ...al data contents The active evaluation range in the scan line can be restricted for Ödecoding purposes by specifying the maximum and minimum CP value for the application Command strings commands Alternative user interface to the CLV instead of the CLV Setup program Basic yet clearly structured command language for modifying the CLV parameter record online Accesses the CLV command interpreter direc...

Page 163: ...are shown as a function of the resolution values in the specification diagrams Distance detection System for detecting the distance of objects with a bar code in front of the CLV in 2 stages When the bar code is read from above for example the distance is detected by installing a photoelectric reflex switch beside the conveyor belt The two ranges for the Öfocal position changeover are defined by u...

Page 164: ...able data output format Used to output the Ö read result in message form to the host PLC Integrates the CLV in the SICK network or builds a master slave arrangement Physically switchable to RS 232 or RS 422 485 It sup ports various transfer protocols Increment management Used in certain applications in CLV to separate bar codes with identical contents that move during the reading procedure and ass...

Page 165: ...rameter record Data record used to initialized and activate the functions implemented in the CLV It is trans ferred from CLV Setup to the CLV or vice versa with Ö downloading and Ö uploading Percentage evaluation Special operating mode in which the quality of the reads not those of the bar codes howe ver is assessed statistically The bar codes must be stationary in the process The CLV car ries out...

Page 166: ...s generated after the reading pulse has elapsed The read result on the terminal interface has a fixed format in contents and output format the read result of the host interface can be configured separately for good reads and no reads Special characters can also be added if necessary Result status output Function of the Result 1 and Result 2 switching outputs in Reading mode Signals the status of t...

Page 167: ...assignment table at the desired point System messages Messages in Ö plain text with which the CLV signals its operating and device status The messages are output on the terminal interface only The error messages can be displayed in extended mode of the TERMINAL EMULATOR in the CLV Setup user interface Teach in Method of programming the information required to adjust the CLV to the reading situatio...

Page 168: ...x Bar Code Scanner 10 64 SICK AG Division Auto Ident Germany All rights reserved 8 009 139 K949 06 06 2002 Appendix 10 15 Copy of the EC Declaration of Conformity Fig 10 33 Reproduction of the declaration of conformity Page 1 reduced in size ...

Page 169: ...ctions Kapitel 10 CLV 45x Bar Code Scanner Appendix 8 009 139 K949 06 06 2002 SICK AG Division Auto Ident Germany All rights reserved 10 65 Fig 10 34 Reproduction of the declaration of conformity Page 2 reduced in size ...

Page 170: ...ation at PC 10 20 Recording log file of serial communication 10 27 Starting 10 22 Tab cards 6 6 Upload 6 5 User interface 10 24 Code angle CW Counting direction 4 6 Output 4 7 Parameterization 6 8 Code length Entering unknown lengths 10 39 Code position CP Counting direction in the scan line 4 6 Output 4 7 Parameterization 6 8 Command strings Function 10 1 10 33 Input in the terminal emulator 10 3...

Page 171: ...ays Function 3 7 Parameterization 6 13 Position 3 3 3 4 Line scanner Dimensional drawing 9 3 Function 3 6 Quick Start 6 3 Technical data 9 1 M Maintenance 7 1 Master slave 10 48 Mounting bracket Dimensioning 10 54 Function 4 3 N No Read 6 20 O One Shot Calculation 10 37 Function 6 11 Online help 10 25 Operating data Resetting 6 25 Viewing 6 25 Operating modes Adjusting mode 6 23 Auto Setup 6 14 Ov...

Page 172: ... Function 6 28 Sensor 1 switching input Characteristic data 5 7 Function 3 5 Parameterization 6 12 Wiring 5 7 Sensor 2 switching input Assignment table 5 9 Characteristic data 5 7 Function 3 5 Parameterization 6 8 Triggering teach in match code 1 10 40 Wiring 5 8 Sensor for object distance Electrical connection 5 8 Function 4 13 Installation 4 13 Parameterization 6 8 Separator 6 27 Show CP limits ...

Page 173: ...ting 6 30 Working method of the CLV Block diagram 3 5 Description 3 5 10 17 Bar code sample Fig 10 35 Scannable bar codes of various module widths printing ratio 2 1 9 8 76 5 4 3 2 1 0 A 1 2 3 4 A C L V 4 5 0 4 0 9 6 0 7 2 6 1 6 5 5 9 2 5 interleaved EAN 13 digit Code 39 Codabar Module width 0 25 mm Module width 0 35 mm Module width 0 5 mm Module width 1 0 mm ...

Page 174: ...50 55 F r a n c e Phone 33 1 64 62 35 00 Fax 33 1 64 62 35 77 G e r m a n y Phone 49 2 11 53 01 0 Fax 49 2 11 53 01 1 00 G r e a t B r i t a i n Phone 44 17 27 83 11 21 Fax 44 17 27 85 67 67 I t a l y Phone 39 02 92 14 20 62 Fax 39 02 92 14 20 67 J a p a n Phone 81 3 3358 1341 Fax 81 3 3358 0586 K o r e a Phone 82 2 786 6321 4 Fax 82 2 786 6325 N e t h e r l a n d s Phone 31 30 229 25 44 Fax 31 30...

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Summary of Contents for CLV 45 Series

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SICK CLV 45 Series, Operating Instructions Manual

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Summary of Contents for CLV 45 Series

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