SICK 1026820 Operating Instructions Manual Download Page 30

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≥ 3°

Figure 16: Mounting opposite

≥ 100 mm

Figure 17: Mounting offset parallel

≥ 3°

Figure 18: Mounting crosswise

≥ 100 mm

Figure 19: Mounting upside down, offset parallel

PROJECT PLANNING

O P E R A T I N G I N S T R U C T I O N S | S300

8010948/ZA21/2020-06-18 | SICK

Subject to change without notice

Summary of Contents for 1026820

Page 1: ...O P E R A T I N G I N S T R U C T I O N S S300 Safety laser scanner ...

Page 2: ...ible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T R ...

Page 3: ... 6 Protective field warning field and field set 18 3 2 7 Monitoring cases 19 3 2 8 Interoperability 20 3 3 Example applications 24 4 Project planning 27 4 1 Manufacturer of the machine 27 4 2 Operator of the machine 27 4 3 Design 27 4 3 1 If several safety laser scanners are used 29 4 3 2 Measures to prevent unsecured areas 31 4 3 3 Timing for monitoring case switching 34 4 3 4 Stationary applicat...

Page 4: ...n 78 7 6 1 Resolution 78 7 6 2 Basic response time 79 7 6 3 Maximum protective field range 79 7 7 Incremental encoder 79 7 7 1 Pulses per cm travel that are output by the incremental encoders 80 7 7 2 Tolerances allowed on the dynamic inputs 80 7 8 Inputs 81 7 8 1 Input delay 83 7 8 2 Sampling for the static control inputs 83 7 9 OSSDs 84 7 9 1 External device monitoring EDM 85 7 10 Restart 85 7 1...

Page 5: ...f the protective device by authorized and spe cialist personnel 107 9 3 Cleaning the optics cover 108 9 4 Replacing the optics cover 109 9 5 Replacing the device 111 10 Troubleshooting 113 10 1 Response to errors 113 10 2 Error and status indications of the LEDs 113 10 3 Error and status indications on the 7segment display 114 10 3 1 The lock out operational status 118 10 4 Advanced diagnostics 11...

Page 6: ...ccessories 140 16 Glossary 142 17 Annex 146 17 1 Compliance with EU directives 146 17 2 Note on specified standards 147 17 3 Checklist for initial commissioning and commissioning 148 18 List of figures 149 19 List of tables 151 CONTENTS 6 O P E R A T I N G I N S T R U C T I O N S S300 8010948 ZA21 2020 06 18 SICK Subject to change without notice ...

Page 7: ...g SICK part numbers this document in all available language versions 8010946 1 3 Target groups and structure of these operating instructions These operating instructions are intended for the following target groups Project developers planners developers designers Installers Electricians Safety experts such as CE authorized representatives compliance officers peo ple who test and approve the applic...

Page 8: ...n is also the manufacturer of the equip ment with the corresponding allocation of the target groups 1 4 Further information www sick com The following information is available via the Internet This document in other languages Data sheets and application examples CAD files and dimensional drawings Certificates such as the EU declaration of conformity Guide for Safe Machinery Six steps to a safe mac...

Page 9: ...lashing display of characters e g 8 Alternating display of characters e g L and 2 LEDs LED symbols describe the status of an LED Ê The OSSDs in OFF state LED lights up permanently Ñ The Error Contamination LED flashes É The Warning field interrupted LED is OFF The term dangerous state The figures in this document always show the dangerous state standard term of the machine as movement of a machine...

Page 10: ... in this document b Only follow the methods specified in this document b Do not open the housing except for the purposes of the installation and mainte nance work specified in these operating instructions Figure 1 Laser class 1 This device complies with the following standards IEC 60825 1 2007 IEC 60825 1 2014 21 CFR 1040 10 and 1040 11 except for changes due to Laser Notice No 50 dated 24 06 2007...

Page 11: ... 3 ESPE in accordance with IEC 61496 1 and IEC 61496 3 and can therefore be used in controllers of category 3 PL d in accordance with ISO 13849 1 or SIL2 in accordance with IEC 61508 The safety laser scanner is suitable for Hazardous area protection Hazardous point protection Access protection Vehicle protection electrically powered industrial trucks NOTE Depending on the application further prote...

Page 12: ...e she has the expertise and experience in the relevant field and is sufficiently familiar with the application of the protective device on the machine that he she can assess its operational safety sta tus Operation and maintenance For operation and maintenance a person is considered competent when he she has the expertise and experience in the relevant field and is sufficiently familiar with the a...

Page 13: ...device operates according to the time of flight measurement principle The device emits very short light pulses transmitted light pulse while an electronic stopwatch runs simultaneously If the light strikes an object the object reflects the light which is then received by the safety laser scanner received light pulse The device calculates the distance to the object based on the time interval betwee...

Page 14: ...machine In contrast to tactile sensors non contact scanning is nearly wear free Contour monitoring In addition to the protective field the safety laser scanner can also monitor a contour e g the floor in vertical applications Mode of operation The safety laser scanner can only fulfill its protective function if the following require ments are satisfied It must be possible to influence the machine ...

Page 15: ...ur monitoring of the protective field if using only one warning field 5 universal I O connections Integrated external device monitoring EDM Integrated configurable restart interlock restart delay Secure bus connection via Enhanced Function Interface EFI for operation in a system network with other safety laser scanners with products in the sens Control product group or with a Flexi Soft safety con...

Page 16: ...radial m 1 8 8 8 8 Object resolution mm 30 40 50 70 150 2 30 40 50 70 150 2 30 40 50 70 150 2 30 40 50 70 150 2 Output signal switching device pairs OSSDs 1 1 1 1 External device monitoring EDM l 3 l 3 l 3 l 3 Universal I Os 5 5 5 5 Restart interlock delay l 3 l 3 l 3 l 3 Field sets comprising one protective field and 2 warning fields 1 4 8 16 3 PRODUCT DESCRIPTION 16 O P E R A T I N G I N S T R U...

Page 17: ...Warning field range for a radiance factor of 30 see Characteristic curves page 128 2 150 mm resolution configurable only for the Long Range variant with a 3 m scanning range 3 Availability depends on the configuration of the universal I Os see Universal I O connections page 88 3 2 4 Scanning ranges The device variants differ with regards to their maximum scanning range and the resul tant protectiv...

Page 18: ... of a machine or vehicle As soon as the safety laser scanner recognizes an object in the protective field the device switches the OSSDs to the OFF state thereby causing the machine to be switched off or the vehicle to be stopped Warning field The warning fields can be defined so that the safety laser scanner detects an object even before the actual hazardous area Warning field 1 can be used in par...

Page 19: ...e monitoring situ ation changes You can configure field sets that comprise one protective field and one or two warning fields 3 2 1 Figure 7 Field set with one protective field and two warning fields 1 Protective field 2 Warning field 1 3 Warning field 2 Further topics Functions page 16 3 2 7 Monitoring cases Depending on the variant used up to 32 monitoring cases can be defined and selected durin...

Page 20: ...y laser scanners one sens Control device with one or two safety laser scanners or one Flexi Soft safety controller with up to four safety laser scanners The Flexi Soft safety controller supports two EFI strings to which up to two safety laser scanners S3000 S300 S300 Mini or mixed each can be connected They can there fore be used to implement applications with up to four safety laser scanners 3 PR...

Page 21: ...olved to be uniquely identified and information to be distributed and accessed via bit assignments see also the EFI Enhanced Func tion Interface technical description SICK part number 8012621 NOTE Addressing the host and guest b Wire a jumper between terminals 7 and 13 on the guest see Pin assignment page 67 b Do not fit this jumper on the host device The jumper always defines the guest device PRO...

Page 22: ...afety laser scanners S3000 Standard S3000 Advanced S3000 Professional S3000 Remote S3000 Expert S300 Standard S300 Advanced S300 Professional S300 Expert S300 Mini Standard 1 S300 Mini Remote S300 Standard l l l l l l l l l l S300 Advanced l l l l l l l l l l S300 Professional l l l l l l l l l l S300 Expert l l l l l l l l l l 1 This device does not have an EFI interface so it cannot be used in a...

Page 23: ...el device S3000 or higher specification S300 or sens Control device as the guest more monitoring cases may be available depending on the system configuration Example You are using an S300 Advanced as a guest for an S300 Professional The S300 Pro fessional has been configured with 8 monitoring cases In this case 8 monitoring cases will also be available on the S300 Advanced Internal or external OSS...

Page 24: ...ded Hazardous area protection In hazardous area protection people are detected if they stay in a defined area This type of protective device is suitable for machines where it is possible to see a haz ardous area completely from the reset pushbutton When the hazardous area is entered a stop signal is triggered and starting is prevented Figure 11 Hazardous area protection detection of the presence o...

Page 25: ...eld This type of protective device is used for the protection of access to haz ardous areas A stop signal is initiated if the hazardous area is entered A person stand ing behind the protective device will not be detected by the ESPE PRODUCT DESCRIPTION 3 8010948 ZA21 2020 06 18 SICK O P E R A T I N G I N S T R U C T I O N S S300 25 Subject to change without notice ...

Page 26: ...icles cranes and forklift trucks to protect people when vehicles are moving or docking at a fixed station Figure 14 Mobile hazardous area protection detection of a person when a vehicle approaches Further topics Timing for monitoring case switching page 34 3 PRODUCT DESCRIPTION 26 O P E R A T I N G I N S T R U C T I O N S S300 8010948 ZA21 2020 06 18 SICK Subject to change without notice ...

Page 27: ...the mechanical mounting of the safety laser scanner necessitate a new risk assessment The results of this risk assessment may require the operator of the machine to meet a manufacturer s obligations b Changes to the device s configuration may impair the protective function The effectiveness of the protective device must be checked after any change to the configuration The person carrying out the c...

Page 28: ...t of the device Highly specular objects inside the protective field can blank part of the surface to be monitored in some cases b Mount the device in such a way that incident sunlight cannot dazzle it Do not arrange stroboscope and fluorescent lights or other strong light sources directly on the scan plane since they can influence the device under certain circumstances WARNING Ineffectiveness of t...

Page 29: ...avily use shock absorbers to prevent the possibility of fixing screws unintentionally coming loose b Regularly check the tightness of the fixing screws b Observe the maximum permissible tightening torque of 5 9 Nm for the M5 fixing screws on the device Further topics Mounting page 58 4 3 1 If several safety laser scanners are used The device has been designed to minimize the probability of mutual ...

Page 30: ...e 17 Mounting offset parallel 3 Figure 18 Mounting crosswise 100 mm Figure 19 Mounting upside down offset parallel 4 PROJECT PLANNING 30 O P E R A T I N G I N S T R U C T I O N S S300 8010948 ZA21 2020 06 18 SICK Subject to change without notice ...

Page 31: ...lel Further topics Brackets page 138 4 3 2 Measures to prevent unsecured areas Overview When mounting the safety laser scanner there may be areas which it cannot detect 1 1 1 Figure 22 Unsecured areas PROJECT PLANNING 4 8010948 ZA21 2020 06 18 SICK O P E R A T I N G I N S T R U C T I O N S S300 31 Subject to change without notice ...

Page 32: ...otected may not be recognized or not recognized in time in case of non observance If the vehicle takes off very quickly from standstill the protective field must be suffi ciently large to ensure that a person standing in front of it can be detected in time b Select a sufficiently large protective field DANGER Ineffectiveness of the protective device Persons or parts of the body to be protected may...

Page 33: ... direction of travel If two safety laser scanners are mounted at a 45 angle on the front corners of a vehi cle you can configure the protective field in such a way that no unsecured areas are created and the hazardous areas on narrow tracks can also be protected PROJECT PLANNING 4 8010948 ZA21 2020 06 18 SICK O P E R A T I N G I N S T R U C T I O N S S300 33 Subject to change without notice ...

Page 34: ...t any rate 4 3 3 Timing for monitoring case switching Overview When switching between monitoring cases it is possible that a person may already be in the newly activated protective field when switching takes place Only by switching in the correct time frame i e before the hazard occurs at this point for the person is pro tection provided You must advance the switching time in the following situati...

Page 35: ... an additional 20 ms cf 4 Important information DANGER Ineffectiveness of the protective device Persons or parts of the body to be protected may not be recognized or not recognized in time in case of non observance Someone may already be in the protective field at the time of switchover Only by switch ing in the correct time frame i e before the hazard occurs at this point for the person is protec...

Page 36: ...hover to monitoring case 3 The protective fields of the monitoring cases must overlap 5 to ensure the protective function is guaranteed at all times Time of switching Calculating the time of switching The time of switching is calculated using the following equation tUFVz tEVz texOVz tStVz where tUFVz time by which the switching is advanced tEVz input delay for the control inputs texOVz delay time ...

Page 37: ... the initial area the two protective fields must partially overlap Further topics Input delay page 83 4 3 4 Stationary applications in horizontal operation This type of protective device is suitable for machines and systems where for example a hazardous area is not completely surround by a physical guard S Figure 28 Horizontally mounted stationary application For a horizontal stationary applicatio...

Page 38: ... using a 30 40 50 or 70 mm resolution The resolution determines the maximum protective field range of the device Important information WARNING Persons or parts of the body to be protected may not be recognized or not recognized in time in case of non observance With a 70 mm resolution and low mounting height it may not be possible to detect a human leg b For horizontal stationary applications with...

Page 39: ...Calculate the minimum distance S using the following formula see ISO 13855 b S K TM TS ZG ZR C where K Approach speed 1 600 mm s defined in ISO 13855 TM Stopping time of the machine or system TS Response time of the safety laser scanner and the downstream controller ZG General supplement 100 mm ZR Supplement for reflection related measurement errors C Supplement to prevent reaching over Response t...

Page 40: ...re the safety laser scanner responds The necessary supplement to the minimum distance depends on the height of the pro tective field s scan plane The supplement is larger for a lower installation height 1 than for a higher installation height 2 and 3 1 2 3 C 1200 C 850 C 850 HS HS HS HD 0 HD 875 HD 875 Figure 30 Mounting options for the scan plane In summary there are three common options for moun...

Page 41: ...um distance needs to be kept as small as possible calculate C using the following formula C 1 200 mm 0 4 HD where HD is the mounting height of the protective field NOTE The minimum supplement C to prevent reaching over is 850 mm arm length Height of the scan plane at 70 mm resolution Due to the radial sampling of the protective field the optical resolution at greater dis tances from the safety las...

Page 42: ...ion you must use the contour of the surroundings as a reference for the safety laser scanner Further topics Using the contour as a reference page 92 4 3 5 1 Minimum distance Overview For access protection a minimum distance S must be maintained between the pro tective field and the hazardous area This minimum distance ensures that the haz ardous point can only be reached if the dangerous state of ...

Page 43: ...r access protection set the total response time of the safety laser scanner to no greater than 80 ms Higher response times may be permitted in specific applications if agreed with the responsible authority e g if you increase the available detection time by mounting the safety laser scanner at an angle The response time TS of the safety laser scanner depends on the Basic response time of the safet...

Page 44: ...hazardous point protection a minimum distance must be maintained between the protective field and the hazardous point This minimum distance ensures that the haz ardous point can only be reached once the dangerous state of the machine has been stopped completely S 1 Figure 33 Minimum distance to hazardous area 1 Contours as reference 4 PROJECT PLANNING 44 O P E R A T I N G I N S T R U C T I O N S S...

Page 45: ...afety laser scanner d Resolution of the safety laser scanner mm The reach or approach speed is already included in the formula If the result is S 500 mm use the calculated value as the minimum distance If the result is S 500 mm you may be able to reduce the minimum distance using the following calculation S 1 600 TM TS 8 d 14 mm If the new value is S 500 mm then use the newly calculated value as t...

Page 46: ...ctive fields These monitoring cases can be switching using static control inputs or in the case of the S300 Professional and Expert variants also dynamically In the case of dynamic switching the S300 Professional and Expert use the incremen tal encoders connected to them to determine the speed of the vehicle The S300 Pro fessional and Expert can therefore switch the protective field depending on t...

Page 47: ...ch between protective fields of different sizes depending on the speed determined by incremental encoders 1 2 3 4 5 Figure 35 Stopping distance as a function of the vehicle s speed 1 Stopping distance 2 Speed 3 Stopping distance 4 Stopping distance supplements 5 Required protective field length PROJECT PLANNING 4 8010948 ZA21 2020 06 18 SICK O P E R A T I N G I N S T R U C T I O N S S300 47 Subjec...

Page 48: ...xternal OSSDs via EFI Calculate the distance SAnS covered during the response time of the safety laser scan ner using the following formula SAnS TS Vmax where TS Response time of the safety laser scanner Vmax Maximum speed of the vehicle as specified in the relevant vehicle documen tation Supplement ZR for reflection related measurement errors For retro reflectors in the background less than 1 m f...

Page 49: ...ccount the supplements for the measurement errors and the lack of ground clear ance Calculate the protective field width SB using the following formula SB FB 2 ZG ZR ZF where FB Vehicle width ZG General supplement 100 mm ZR Supplement for a possible reflection related measurement error of the safety laser scanner ZF Supplement for a possible lack of ground clearance of the vehicle 4 3 7 3 Height o...

Page 50: ...the case of non compliance it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner Downstream contactors must be positively guided and monitored depending on regula tions applicable at the operation site or required reliability of the safety function b Make sure that downstream contactors are monitored external device monitoring EDM 4 PROJECT PLA...

Page 51: ... adequate arc suppression at the relays contactors Keep in mind that arc suppressors can extend the response time b Lay the arc suppressors parallel to the relays contactors not over the contacts NOTE When using two safety laser scanners connected via EFI in an application the input sig nals must be connected to just one safety laser scanner It is not possible to distribute the input signal connec...

Page 52: ...Monitoring case switching using one static input pair 1 5 7 8 6 13 15 14 4 3 2 FE 24 V FE 0 V S1 A1 A2 H2 H8 H3 S300 Advanced B1 B3 Y1 13 23 33 41 1 B2 B4 Y2 14 24 34 42 UE10 3OS E112694 00 2014 08 21 Figure 40 Connection diagram for monitoring case switching using one static input pair S300 Advanced in conjunction with UE10 3OS Operating mode with restart interlock and external device monitoring ...

Page 53: ...irs S300 Professional in conjunction with relays contactors Operating mode with restart interlock and external device monitoring Monitoring case switching by the control inputs A and B Monitoring case switching using static and dynamic inputs S300 Professional 24 V FE 0 V UE10 3OS Figure 42 Connection diagram for monitoring case switching using static and dynamic inputs PROJECT PLANNING 4 8010948 ...

Page 54: ...8 2 K3 K4 k3 k4 k1 k2 C1 24 V FE 0 V C2 A1 A2 B1 B2 1 k2 k1 x1 x1 y1 y1 k4 k3 x2 x2 y2 y2 k4 k3 z2 z2 k2 k1 z1 z1 E112699 00 2014 03 06 Figure 43 Connection diagram for monitoring case switching between two safety laser scanners with static inputs S300 Expert and S300 Expert in an EFI system in conjunction with relays contactors Operating mode without restart interlock with external device monitor...

Page 55: ...4 Connection diagram for monitoring case switching between two safety laser scanners with static and dynamic inputs Two S300 Professional in an EFI system in conjunction with relays contactors Operat ing mode without restart interlock with external device monitoring Static monitoring case switching by the control input C of the host Dynamic monitoring case switching by the incremental encoders A a...

Page 56: ...ring case switching by the control inputs A and B of the S3000 Direction of travel dependent dynamic monitoring case switching by the incremental encoders C and D of the S3000 The protective fields act on the OSSDs on the S3000 Monitoring case switching between S3000 and S300 using a Flexi Soft safety con troller S300 Professional S3000 Professional FX3 XTIO FX3 CPU1 UE10 2FG 24 V FE 0 V Figure 46...

Page 57: ...erlock and EDM via EFI using a Flexi Soft safety controller Static moni toring case switching via EFI by the control inputs S1 to S4 of the Flexi Soft safety con troller PROJECT PLANNING 4 8010948 ZA21 2020 06 18 SICK O P E R A T I N G I N S T R U C T I O N S S300 57 Subject to change without notice ...

Page 58: ...e device may otherwise be impaired which can lead to unintended shut downs b Avoid strongly reflective objects in the scan plane of the device Example Retro reflectors can influence the measurement result of the device Highly specular objects inside the protective field can blank part of the surface to be monitored in some cases b Mount the device in such a way that incident sunlight cannot dazzle...

Page 59: ...ay not be recognized or not recognized in time in case of non observance b Make sure that the field of view of the device is not restricted WARNING Ineffectiveness of the protective device Persons or parts of the body to be protected may not be recognized or not recognized in time in case of non observance b Prevent people from being able to crawl beneath stand behind or climb over the protective ...

Page 60: ...the fixing screws b Observe the maximum permissible tightening torque of 5 9 Nm for the M5 fixing screws on the device Further topics Dimensional drawings page 135 Brackets page 138 5 2 1 Direct mounting The device has two M5 8 threaded holes on the rear They can be used to mount the device directly on the intended mounting surface To avoid a possible tendency to vibrate the reference surface loca...

Page 61: ... for the optics cover and as mounting kit 1b with a protective device for the optics cover 1 2 1 3 Figure 49 Mounting using mounting kit 1a 1 Fixing screws 2 Mounting kit 1a 3 Threaded holes M5 8 2 1 1 3 Figure 50 Mounting using mounting kit 1b including optics cover protection 1 Fixing screws 2 Mounting kit 1b 3 Threaded holes M5 8 MOUNTING 5 8010948 ZA21 2020 06 18 SICK O P E R A T I N G I N S T...

Page 62: ...ng kit 1a 2 Fixing screws 3 Mounting kit 2 4 Centring pin 5 Mounting kit 3 6 Threaded holes M4 Approach 1 Mount kit 1a or 1b on the safety laser scanner 2 Mount kit 3 on the mounting surface 3 Insert the centering pin 4 mm into the center hole of mounting kit 3 4 Fit the mounting kit 2 onto mounting kit 3 and mount using two M4 10 fixing screws 5 Mount the safety laser scanner on mounting kit 2 us...

Page 63: ...NOTE Use only the information label in the language that the operators of the machine can read and understand Affix the information label so that it is clearly visible to all operators during operation of the system After attaching additional objects and equipment the information label must not be concealed from view MOUNTING 5 8010948 ZA21 2020 06 18 SICK O P E R A T I N G I N S T R U C T I O N S...

Page 64: ...pped in the event of non compliance b Each OSSD must only be connected to one downstream switching element b If more than one switching element is required use a suitable contact multiplier DANGER Ineffectiveness of the protective device If loads are connected to the OSSDs that do not have reverse polarity protection a potential difference between the 0 V connections of the loads and those of the ...

Page 65: ...dge a power failure of 20 ms The power supply unit must provide safe isolation SELV PELV Suitable power supply units are available as accessories from SICK see Accessories page 138 For data cables over 30 m in length either the device itself or the screen of the data cable must be grounded in the immediate vicinity of the cable entry into the system plug Further topics Data sheet page 121 6 2 Pin ...

Page 66: ...age 138 b Use similar cable glands on the incremental encoders b If it is not possible to connect the screen via threaded fittings e g on bus nodes connect the screen physically close to the device using a metal clamp e g to a control cabinet chassis NOTE If you want to operate two safety laser scanners in a system communication via EFI then the same earthing method must be used for both safety la...

Page 67: ...t for incremental encoder 2 C2 C C 11 RxD RS422 interface for measurement data out put C C C C 12 RxD C C C C 13 UNII O3 ERR WEAK Universal I O or application diagnostic out put for error or contamination or connection for a jumper for addressing as guest 1 C C C C 14 UNII O4 WF Universal I O or application diagnostic out put for Object in the warning field C C C C 15 UNII O5 RES_RE Q C2 Universal...

Page 68: ... kHz Minimum number of pulses 50 pulses per cm NOTE You can obtain suitable incremental encoders at www sick com or from your SICK sub sidiary Control inputs The input signals can be connected to one safety laser scanner only It is not possible to distribute the input signal connections across two safety laser scanners EFI systems Connect EFIA of the first device to EFIA of the second device and E...

Page 69: ...hort enough that the system plug cannot accidentally be plugged into an adjacent safety laser scanner NOTE You can also purchase the safety laser scanner with pre assembled system plugs with various lengths of cable System plug The system plug has cable entries for cable glands on the base and top The number of cable entries and cable glands differs depending on the variant SX0B A0000G system plug...

Page 70: ...ble gland 1 cable entry without M16 cable gland blind plug 6 cable entries without M12 cable gland blind plug 2 M12 cable glands enclosed loosely Figure 55 SX0B A0000J system plug 6 ELECTRICAL INSTALLATION 70 O P E R A T I N G I N S T R U C T I O N S S300 8010948 ZA21 2020 06 18 SICK Subject to change without notice ...

Page 71: ...lug page 137 Connecting cables for self assembly page 138 6 4 Pre assembled system plug SX0B B1105G SX0B B1110G SX0B B1114G SX0B B1120G For S300 Standard With 11 wires unshielded M16 cable gland 5 10 14 or 20 m long SX0B B1105J SX0B B1110J For S300 Professional and Expert with dynamic inputs With 11 wires unshielded M16 cable gland With 2 M12 cable glands for incremental encoders enclosed loosely ...

Page 72: ...e 137 6 5 M8 4 configuration connection serial interface 3 1 4 2 Figure 56 Pin assignment on the M8 4 configuration connection Table 11 Pin assignment on the M8 4 configuration connection Pin Safety laser scanner PC side RS232 DSub 1 Reserved Not assigned 2 RxD Pin 3 3 0 V DC input power supply Pin 5 4 TxD Pin 2 NOTE b Pull the connection cable out of the configuration connection after configurati...

Page 73: ... entering CDS in the search field on www sick com 2 Take note of the system requirements on the download page 3 Download the installation file from the download page Extract it and run it 4 Follow the notes from the setup assistant 7 3 Preparing the configuration Prerequisites The safety laser scanner has been correctly mounted and the electrical connec tions are in place The necessary tools are a...

Page 74: ...ion NOTE For more information on configuration see the online help of the CDS Configura tion Diagnostic Software You can use the password function in the CDS to protect the configuration settings from unauthorized access if you store the passwords in such a way that they too are protected from unauthorized access 7 4 Compatibility mode Overview To ensure compatibility the S300 safety laser scanner...

Page 75: ...rences between the functions of the device variants in the compatibility mode Table 12 Functions in the compatibility mode Functions Standard Advanced Professional Expert Application diagnostic output Warn ing field interrupted C C C C Application diagnostic output Error contamination C C C C Application diagnostic output Reset required C C C C External device monitoring EDM C C C C Restart interl...

Page 76: ...th other safety laser scanners Firmware S3000 Standard S3000 Standard S3000 Advanced S3000 Advanced S3000 Professional S3000 Professional S3000 Professional CMS S3000 Expert S3000 Remote S3000 Remote Firmware B02 41 B02 35 B02 41 B02 35 B02 41 B02 35 B02 35 1 B02 41 B02 41 B02 35 S300 Standard 02 10 X C X C X C C X X C S300 Advanced 02 10 X C X C X C C X X C S300 Profes sional 02 10 X C X C X C C ...

Page 77: ...n then exchange these devices for those with the correct application name Approach b Enter a name for the application The name can be a maximum of 16 characters long 7 5 2 Name of the scanner b Enter a device name for each of the safety laser scanners in the system The name can be a maximum of 8 characters long NOTE Use meaningful names e g front and rear for vehicle monitoring Unique device names...

Page 78: ...ld size 150 mm 4 body detection Manipulation prevention The safety laser scanner checks whether in any 90 segment all measured values correspond to the maximum distance value that can be measured If this is the case the device shuts down after 2 hours and signals If this is the case the device shuts down after 5 seconds and signals 7 6 1 Resolution Maximum protective field ranges The maximum prote...

Page 79: ... safety laser scanner which depends on the configured resolution and the variant used is shown in the CDS NOTE The maximum protective field range of the device must be sufficient to cover the calcu lated protective field size including the necessary supplements Further topics Resolution page 78 Protective field size page 38 7 7 Incremental encoder The S300 Professional and the S300 Expert have two...

Page 80: ...covered by the vehicle is therefore pulses cm 10 000 109 96 90 94 When configuring the incremental encoder in the CDS you therefore need to enter the rounded value 91 in the Pulses per centimeter field The user software uses this value to calculate the maximum permissible speed of the vehicle 7 7 2 Tolerances allowed on the dynamic inputs As a rule the same pulse frequency is present at the dynami...

Page 81: ...30 and 10 cm s or 10 and 30 cm s then the maximum period of time for which a deviation is tolerated is 60 s If the vehicle speed is in the range 30 cm s or 30 cm s then the maximum period of time for which a deviation is tolerated is 20 s If the vehicle speed is in the range 10 cm s or 10 cm s then different direc tions of rotation on the incremental encoders are only tolerated for 0 4 s 7 8 Input...

Page 82: ...ontrol inputs and also dynamic control inputs The dual channel control input C is formed by the universal I O 1 and universal I O 5 connections b Activate the inputs you want to use for monitoring case switching If you activate the Use speed option you can use speed ranges for monitoring case switching EFI system If devices are connected together via EFI the safety laser scanner can receive contro...

Page 83: ...mpling you can choose between complementary sampling or 1 of n sampling depending on the control features available Depending on this selec tion you can define the switching criteria for the monitoring cases Complementary evaluation One control input comprises two connections For correct switching one connection must be inverted in relation to the other The following table shows the levels that mu...

Page 84: ...nt of non compliance If the local OSSDs on the device are not used the OSSD state is always transferred as active via EFI In this case the OSSD bit in the Flexi Soft safety controller must not be used for safety related functions b Do not use the OSSD bit for safety related functions Use the status information from the protective fields instead The status of the protective fields is transmitted us...

Page 85: ... error message appears in the 7 segment display External device monitoring can be configured in the CDS NOTE b If the external device monitoring function is not being used leave the inputs dis connected Further topics Connection diagrams page 50 Pin assignment page 67 7 10 Restart Overview You can configure the restart behavior as follows Without restart interlock With restart delay With restart i...

Page 86: ...iguration is only allowed under one of the following conditions If an external restart interlock is implemented on the machine controller If the protective field cannot be exited in the direction of the hazardous point and if people can be detected by the safety laser scanner at every point in the haz ardous area Restart delay for mobile application In mobile applications you can configure a resta...

Page 87: ...t NOTE The reset function is often also called preparation for restart In these operating instructions the term reset is used If the restart interlock on the safety laser scanner internal is activated and also a restart interlock on the machine external is implemented then each restart interlock has its own control switch After operating the control switch for the internal restart interlock with t...

Page 88: ...set As outputs I O3 I O4 and I O5 6 Table 21 Configuration options of the universal I O connections as outputs In stand alone operation In an EFI system with another safety laser scanner Error Contamination error Contamination warning Warning field 1 Warning field 2 Reset required Protective field host guest Warning field 1 host guest Warning field 2 host guest Simultaneous protective field of the...

Page 89: ...the number of field sets per variant Table 22 Number of field sets that can be configured per variant Standard Advanced Professional Expert Number of field sets 1 4 8 16 7 12 1 Configuring the protective field and warning field The field set which comprises a protective field 1 and two warning fields 2 is config ured using the CDS This involves configuring the shape and size of the protective fiel...

Page 90: ...gering 1 Figure 64 Configuring the protective field and warning field DANGER Persons or parts of the body to be protected may not be recognized or not recognized in time in case of non observance If it is possible to access a narrow strip between the protective field and a wall or another object this strip must be protected using additional measures e g fence or floor protection b Secure unprotect...

Page 91: ...DS can suggest the protective field or warning field in the field set editor For this purpose the safety laser scanner scans the visible surrounding contour several times From the data obtained the CDS suggests the contour and size of the field The follow ing figure shows an example for the reading of a protective field Figure 65 Reading the protective field In those places at which the surroundin...

Page 92: ...rotective field the device can also monitor a contour e g the floor in vertical applications Figure 66 Schematic diagram of contour as reference WARNING Dangerous state of the machine If a contour segment is smaller than the configured resolution a change in the contour or a change in the position of the device may not be detected b Define contour segments that are larger than the configured resol...

Page 93: ...6 3 configure the protective fields using the contour as reference function Figure 67 Contour as reference for vertical operation 1 Protective field 2 Contours of the machine opening 3 Contour segment NOTE Lateral vertical boundaries of the opening e g door frame together with the floor are particularly suitable as a reference If the position of the safety laser scanner is changed in one or more p...

Page 94: ...safety laser scanner 16 32 Applications with dynamic control inputs via EFI 32 32 32 32 Complementary information You can configure the monitoring cases in the CDS Each monitoring case includes the following information The input conditions the so called control signals that control the activation of the monitoring case A field set comprising a protective field and warning field s If necessary a u...

Page 95: ... monitoring cases can be excluded Static complementary sampling Using the two control input pairs on the S300 Advanced 22 4 monitoring cases can be switched Using the three control input pairs on the S300 Professional 23 8 monitoring cases can be switched Using the three control input pairs on the S300 Expert 23 8 monitoring cases can be switched Using external inputs e g those of a Flexi Soft saf...

Page 96: ... maximum of ten input connections can be used All connections must be connected Once connection must be 1 Only one connection is ever allowed to be 1 Table 25 Truth table for 1 of n sampling A1 A2 B1 B2 C1 C2 D1 D2 E1 E2 E g case 1 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 2 0 0 1 0 0 0 0 0 0 0 3 0 0 0 1 0 0 0 0 0 0 4 0 0 0 0 1 0 0 0 0 0 5 0 0 0 0 0 1 0 0 0 0 6 0 0 0 0 0 0 1 0 0 0 7 0 0 0 0 0 0 0 1 ...

Page 97: ... of speeds for switching to the monitoring case Example Monitoring case 1 standstill 10 10 cm s Monitoring case 2 forward movement 1 11 50 cm s Monitoring case 3 forward movement 2 51 100 cm s Monitoring case 4 forward movement 3 101 200 cm s NOTE When configuring the monitoring cases in the CDS you must cover all possible or allowed speeds of the vehicle An undefined speed will result in the safe...

Page 98: ...encoders generate the necessary speed signals The Flexi Soft safety controller 4 distributes the signals to all four safety laser scanners 1 and 5 as well as 3 and 6 The signals are available on all four safety laser scanners for monitoring case switching Figure 69 Connection diagram for speed routing 1 S300 Expert on EFI1 1 7 CONFIGURATION 98 O P E R A T I N G I N S T R U C T I O N S S300 8010948...

Page 99: ... placed twice on the n n function blocks 0 and 1 as well as 2 and 3 The outputs of the function blocks are placed on EFI string 1 or on EFI string 2 As a result they are available to all four safety laser scanners DANGER Dangerous state of the machine The Speed valid status information is relevant for safety b Make sure that the Speed valid input signal is connected to the Speed valid output signa...

Page 100: ...ling Stationary under clean ambient conditions 2 times Vertical applications 2 times Mobile 4 times Stationary under dusty ambient conditions 8 times NOTE Using multiple sampling you can increase the availability of a system The multiple sampling can be configured in the CDS A specific multiple sampling value can be set for each monitoring case Further topics Response times page 129 7 13 5 Checkin...

Page 101: ...er are used common OSSDs then the OSSDs on this safety laser scanner will switch to the OFF state as soon as either of the two safety laser scanners is switched to the park standby mode If on the other hand the OSSDs on both safety laser scanners are used separate OSSDs then only the OSSDs on the safety laser scanner that is switched to park standby mode will switch to the OFF state Park mode To s...

Page 102: ...isting Standard documentation part no 9090807 CMS functionality On the S300 Expert further parameters in addition to those described above can be configured for the CMS functionality The Send mode option is used to configure whether the measurement data output is to be triggered as a Continuous data output Data output only on request or by an Internal event If Internal event is selected this event...

Page 103: ...evice is switched on it goes through a power up cycle During the power up cycle the 7 segment display indicates the device status The following indications are possible during initial commissioning of the safety laser scanner Table 27 7segment display during and after the power up sequence during initial commissioning Step Display Meaning 1 Power up cycle test of the 7 segment dis play All segment...

Page 104: ...ructed by qualified safety personnel before being allowed to operate the machine Instructing the operating personnel is the respon sibility of the machine owner b Ensure that the information label Notes on daily check is affixed to the machine in a place where it is clearly visible for the operators The information label is included with the safety laser scanner on delivery Ensure that the operato...

Page 105: ...ce addressed as guest 4 Waiting for valid inputs 5 No display or or or Device ready for operation Device ready for operation but object in the protective field Device ready for operation but object in the warning field Device ready for operation but object in the protective field in compatibility mode Other display Safety interlock activated Malfunction 1 Only in an EFI system Table 30 Display of ...

Page 106: ...vice has been replaced the jumper must be rewired on the guest device b To define the guest device wire a jumper between terminals 7 A1 INC1_0 and 13 UNI I O3 ERR WEAK The jumper always defines the guest device This jumper must not be fitted on the host device Further topics Daily check of the protective device by authorized and specialist personnel page 107 Error and status indications on the 7se...

Page 107: ...al commissioning this will ensure that any such issues are detected b If major changes have been made to the machine or the protective device or if the safety laser scanner has been modified or repaired check the system again as per the checklist in the annex Further topics Checklist for initial commissioning and commissioning page 148 9 2 2 Daily check of the protective device by authorized and s...

Page 108: ...of this function is discovered while doing so the machine system must be shut down immediately and checked by qualified safety person nel 9 For stationary applications check that the hazardous areas marked out on the floor match the shapes of the protective fields stored in the safety laser scanner and that any gaps are protected by additional protective measures In the case of mobile applications...

Page 109: ...nt optics cover from SICK After replacing an optics cover the safety laser scanner s measurement system must be calibrated to the new optics cover During optics cover calibration the reference for the contamination measurement of the optics cover is defined status not contami nated Important information WARNING Incorrect reference value of optical properties If optics cover calibration is not done...

Page 110: ...o IP65 Prerequisites Only use a new optics cover When replacing the optics cover take ESD protection measures Set a torque wrench to 1 2 Nm hand tight and have this at hand Approach To replace the optics cover 1 Disconnect the system plug and remove the safety laser scanner 2 Move the safety laser scanner to a clean location office maintenance shops or similar 3 First clean the outside of the safe...

Page 111: ... ment the existing configuration is automatically transferred to the newly connected device Approach 1 Remove the system plug 2 Remove the safety laser scanner 3 Correctly mount the new safety laser scanner 4 Connect the system plug of the safety laser scanner After power up the safety laser scanner automatically reads the saved configura tion from the system plug 5 Carry out the check as per the ...

Page 112: ... page 105 Daily check of the protective device by authorized and specialist personnel page 107 Compatibility mode page 74 9 MAINTENANCE 112 O P E R A T I N G I N S T R U C T I O N S S300 8010948 ZA21 2020 06 18 SICK Subject to change without notice ...

Page 113: ...E Additional information on troubleshooting can be found at the responsible SICK sub sidiary 10 2 Error and status indications of the LEDs Overview This section describes the meaning of the error and status indications of the LEDs and how you can respond Error and status indications of the LEDs Table 31 Error and status indications of the LEDs Display Output level Possible cause Rectification of t...

Page 114: ...quired b Operate the control switch for restart or reset At error contamination output Not an error Ð At application diagnostic output Optics cover is dirty operation is not guaran teed b Clean the optics cover Ñ At application diagnostic output Optics cover is dirty operation is still guaran teed b Clean the optics cover Ñ At application diagnostic output System error b Note the error indi cated ...

Page 115: ...k the system configuration using the CDS Transfer the corrected configuration to the device again Waiting for configuration or configuration not completed b The display goes out automatically once the configuration has been successfully trans ferred If the display does not go out b Check the system configuration using the CDS Transfer the corrected configuration to the device again b Check whether...

Page 116: ...cond device which is connected via EFI is in the fault state b Check the connected device and the connec tion Overcurrent at OSSD connection 1 b Check the connected switching element con tactor relay and replace if necessary b Check the wiring for short circuit to 0 V Short circuit to 24 V at OSSD connection 1 b Check the wiring for short circuit to 24 V Short circuit to 0 V at OSSD connection 1 b...

Page 117: ...n nected correctly The addresses of both the host device and the guest device may have been set to guest A device connected via EFI or the connection to the device is defective or disrupted b Remove the jumper on the host device b Check the connected device and the connec tion to this device Undervoltage of the sup ply voltage b Check the power supply unit and the connect ing cables There is a sho...

Page 118: ...ice con nected to the affected device Optics cover calibration active Not an error Light emission window on the optics cover cont aminated b Clean the light emission window on the optics cover and Dazzling of the contami nation measurement there may not be an optics cover fitted b Check whether the device is being dazzled by an external light source e g headlight infrared light source stroboscopic...

Page 119: ...on Diagnostic Software contains extended diagnostic options The CDS enables you to isolate the problem if the error situation is unclear or there are availability issues For detailed information see the online help of the CDS Configuration Diagnostic Software TROUBLESHOOTING 10 8010948 ZA21 2020 06 18 SICK O P E R A T I N G I N S T R U C T I O N S S300 119 Subject to change without notice ...

Page 120: ... in accordance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request 11 DECOMMISSIONING 120 O P E R A T I N G I N S T R U C T I O N S S300 8010948 ZA21 2020 06 18 SICK Subject to change without notice ...

Page 121: ...operating temperature 10 C 50 C Storage temperature range 25 C 50 C 70 C 24 h Humidity taking into account the ambient operat ing temperature IEC 61496 1 section 5 1 2 and 5 4 2 IEC 61496 3 section 5 4 2 Height above sea level during operation 2 300 m Vibration IEC 614961 IEC 61496 3 Frequency range 10 Hz 150 Hz Amplitude 0 35 mm or 5 g Shock resistance IEC 614961 section 5 1 and 5 4 4 IEC 61496 3...

Page 122: ...resolution 1 25 m At 40 mm resolution 1 60 m At 50 mm resolution 2 00 m At 70 mm resolution 2 00 m Resolution of the S300 Long Range 30 mm 40 mm 50 mm 70 mm 150 mm Protective field of the S300 Long Range At 30 mm resolution 1 25 m At 40 mm resolution 1 60 m At 50 mm resolution 2 10 m At 70 mm resolution 3 00 m At 150 mm resolution 3 00 m Scanning angle 270 Radiance factor 1 8 Several 1 000 reflect...

Page 123: ...read out of the system plug 25 s Restart after can be configured 2 s 60 s Basic response time 80 ms 1 Complies with Diamond Grade 3000X approx 1 250 cd lx m 2 The detection capability of the warning field depends on the radiance factor of the objects to be detected see Characteristic curves page 128 Electric Table 36 Electric Minimum Typical Maximum Supply voltage SELV 1 2 16 8 V 24 V 30 V Permiss...

Page 124: ... tolerance 1 At wire cross section 1 mm 70 m with a wire cross section of 0 5 mm 35 m with a wire cross section of 0 25 mm 17 m UNI I O1 and UNI I O2 Input resistance at HIGH 2 kΩ Voltage for HIGH 11 V 24 V 30 V Voltage for LOW 3 V 0 V 5 V Input capacitance 15 nF Static input current 6 mA 15 mA When used for Reset Actuating time of the control switch 200 ms When used for EDM Permissible contactor ...

Page 125: ...put capacitance 1 nF Static input current 6 mA 15 mA Duty cycle Ti T 0 5 Input frequency 100 kHz Voltage supply for incremental encoders 24 V voltage output UV 3 V UV Current load per incremental encoder 50 mA 100 mA Speed range that can be sampled Forward From 10 cm s to 2 000 cm s Backward From 10 cm s to 2 000 cm s Speed tolerance with same direction information 45 Tolerance time for exceeding ...

Page 126: ...missible cable resistance 11 2 5 Ω Test pulse width 12 230 µs 300 µs Test frequency 120 ms Power up delay of the OSSDs from red to green 120 ms Time offset on switching the OSSDs between OSSD2 and OSSD1 2 ms Configuration and diagnostic interface Communication protocol RS 232 proprietary Transmission rate 38 400 Baud Cable length for 38 400 Baud and 0 25 mm cables 15 m Galvanic separation No Outpu...

Page 127: ...ements of the relevant product standards e g IEC 61496 1 the external voltage sup ply for the devices SELV must be able to bridge a brief mains failure of 20 ms Power supply units according to EN 60204 1 fulfill this prerequisite Suitable power supply units are available as accessories from SICK 3 The absolute voltage level must not drop below the specified minimum voltage 4 The load currents for ...

Page 128: ...scanning range with Medium Range R Necessary minimum radiance factor in D Scanning range in m 1 Black shoe leather 2 Matt black paint 3 Gray cardboard 4 Writing paper 5 White plaster 6 Reflectors 2 000 reflective tapes 300 12 TECHNICAL DATA 128 O P E R A T I N G I N S T R U C T I O N S S300 8010948 ZA21 2020 06 18 SICK Subject to change without notice ...

Page 129: ...r scanner Set multiple sampling OSSDs used Total response time TS Calculating the total response time TS b The total response time TS is calculated using the following equation TS tB TMFA TEFIO where tB Basic response time 80 ms TMFA Supplement due to multiple sampling 2 TEFIO Supplement for the usage of external OSSDs via EFI Multiple sampling Multiple sampling is always set to at least 2 on the ...

Page 130: ...ce as external output signal switching devices for example with two safety laser scanners connected together the response time increases by 20 ms in each case Further topics Basic response time page 79 12 4 Timing behavior of the OSSDs The safety laser scanner tests the OSSDs immediately after switch on and then at regu lar intervals For this purpose the device briefly switches off both OSSDs for ...

Page 131: ...ponse time of the device there is a shut down test 2 120 ms later a further voltage test 3 Then the device performs a shut down test and a voltage test alternately at an interval of 120 ms Pulse duration for the individual tests see figure 78 page 131 see figure 79 page 132 see figure 80 page 132 650 μs 300 μs 300 μs OSSD2 OSSD1 Figure 78 Voltage test after switching on the OSSDs TECHNICAL DATA 12...

Page 132: ...n in square brackets reflects the names used in the CDS and in the Flexi Soft Designer If the devices are operated in the compatibility mode then restricted EFI status information and control commands are available Status information Table 38 Status information data from the safety laser scanner Status information Meaning effect OSSD on OSSD Logical 1 if the internal OSSD of the device is in the O...

Page 133: ...ction of control input C2 is HIGH Protective field PF Logical 1 if the protective field is clear Warning field 1 WF1 Logical 1 if the active allocated warning field is clear Warning field 2 WF2 Logical 1 if the active allocated warning field is clear Speed valid 1 Logical 1 if a valid speed is present on the incre mental encoder inputs Logical 0 if an invalid speed is present on the incremental en...

Page 134: ...vice Standby 1 Logical 1 stimulates operational status Standby individually for host and guest Speed valid 1 Logical 1 valid speed is present on the incremen tal encoder inputs Logical 0 invalid speed is present on the incre mental encoder inputs Speed 1 12 bits for transmitting the speed 100000110000 2 000 cm s 000000000000 0 cm s 011111010000 2 000 cm s I O error I O Error Logical 0 if there is ...

Page 135: ...nsional drawing safety laser scanner mm Scan plane origin 200 15 15 74 7 69 7 59 7 23 8 36 4 116 54 5 106 126 146 130 73 270 Figure 82 Dimensional drawing scan plane origin with mounting kit 1a 2 and 3 mm TECHNICAL DATA 12 8010948 ZA21 2020 06 18 SICK O P E R A T I N G I N S T R U C T I O N S S300 135 Subject to change without notice ...

Page 136: ... Part numbers systems Part Type code Part number S300 Standard Medium Range 2 m scanning range S30B 2011BA 1026820 S300 Advanced Medium Range 2 m scanning range S30B 2011CA 1026821 S300 Professional Medium Range 2 m scan ning range S30B 2011DA 1026822 S300 Expert Medium Range 2 m scanning range S30B 2011GB 1050193 S300 Standard Long Range 3 m scanning range S30B 3011BA 1056427 S300 Advanced Long R...

Page 137: ...0B B1105J Pre assembled 5 m length of cable 11 wires 2032857 SX0B B1110J Pre assembled 10 m length of cable 11 wires 2032858 SX0B B1505G One M16 cable gland and one M12 blind plug on the rear Pre assembled 5 m length of cable 15 wires 2034264 SX0B B1510G Pre assembled 10 m length of cable 15 wires 2034265 SX0B X0000XS06 One M16 cable gland 3 M12 cable glands bottom Pre assembled with connecting ca...

Page 138: ...cross section 0 56 mm AWG 20 sold by the meter 6030795 EFI cable sold by the meter 1 2 0 22 mm 2 6029448 EMC compliant M12 cable gland for EFI connections permissible cable diameter 3 6 5 mm 5308757 DeviceNet connecting cable PVC cable diameter 12 2 mm sold by the meter 6030756 DeviceNet connecting cable PVC cable diameter 6 9 mm sold by the meter 6030921 Interconnectron male connector can be used...

Page 139: ...9 6 110 2 102 5 78 21 9 16 15 9 49 15 7 74 7 73 DIN74 F5 Figure 84 Dimensional drawing mounting kit 1b mm 139 4 130 37 7 33 4 18 18 19 7 19 7 118 5 40 7 78 2 4 Figure 85 Dimensional drawing mounting kit 2 mm ACCESSORIES 15 8010948 ZA21 2020 06 18 SICK O P E R A T I N G I N S T R U C T I O N S S300 139 Subject to change without notice ...

Page 140: ...ering information Part Type code Part number Flexi Soft CPU0 main module Dual level spring terminals FX3 CPU000000 1043783 Flexi Soft CPU1 main module 2 EFI connections Dual level spring terminals FX3 CPU130002 1043784 Flexi Soft XTIO expansion module 8 inputs 4 outputs Dual level spring terminals FX3 XTIO84002 1044125 Flexi Soft XTDI input expansion module 8 inputs dual level spring terminals FX3...

Page 141: ...r UE4457 1028307 Miscellaneous accessories Table 48 Ordering information miscellaneous Part Description Part number Optics cover Spare part set for optics cover with replace ment seal and screws 2039248 Plastic cleaner Plastic cleaner and polish anti static 5600006 Lens cloth Cloth for cleaning the optics cover 4003353 Power supply unit 2 1 A Power supply unit 24 V DC 2 1 A 50 W 7028789 Power supp...

Page 142: ...rds Dynamic control input A dynamic control input is a single channel control input that eval uates a number of pulses per time An incremental encoder can be connected to a dynamic control input The incremental encoder reports the speed of an automated guided vehicle for example In conjunction with a second control input a dynamic control input is used to switch between different monitoring cases ...

Page 143: ...ere is a change of sig nal the safety laser scanner switches from one monitoring case to the monitoring case that is assigned to the new signal as well as the new operational status Generally one field set is assigned to each monitoring case OFF state The OFF state is the status of the outputs of the protective device where the controlled machine is triggered to quit its dangerous state and the st...

Page 144: ...tic resets by the protective device are only permitted in special cases if one of the following conditions is met It must not be possible for people to be in the hazardous area without triggering the protective device It must be ensured that no people are in the hazardous area during or after the reset Resolution The resolution of an active opto electronic protective device also known as the senso...

Page 145: ...figured as universal input or as universal output Warning field The warning field monitors larger areas than the protective field Simple switching functions can be triggered with the warning field e g a warning light or an acoustic signal can be triggered if a per son approaches even before the person enters the protective field The warning field must not be used for safety applications GLOSSARY 1...

Page 146: ...al specifications stated in the EU declaration of conformity have been used as a basis for this Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current operating instructions for the protective device by entering the part number in the search field at www sick com part number see the type label entry in the Ident no field 17 ANNEX 146 O P...

Page 147: ...EC 60068 2 6 GB T 2423 10 IEC 60068 2 27 GB T 2423 5 IEC 60204 1 GB 5226 1 IEC 60529 GB T 4208 IEC 60825 1 GB 7247 1 IEC 61131 2 GB T 15969 2 IEC 61140 GB T 17045 IEC 61496 1 GB T 19436 1 IEC 61496 3 GB 19436 3 IEC 61508 GB T 20438 IEC 62061 GB 28526 ISO 13849 1 GB T 16855 1 ISO 13855 GB T 19876 ANNEX 17 8010948 ZA21 2020 06 18 SICK O P E R A T I N G I N S T R U C T I O N S S300 147 Subject to cha...

Page 148: ...No Are additional mechanical protective measures fitted and secured against manipulation which prevent reaching below above or around the ESPE Yes No Has the maximum shutdown and or stopping time of the machine been mea sured specified and documented at the machine and or in the machine docu mentation Yes No Has the ESPE been mounted such that the required minimum distance from the nearest hazardo...

Page 149: ...ncing the switching time 35 27 Advancing the switching time example 36 28 Horizontally mounted stationary application 37 29 Minimum distance S 39 30 Mounting options for the scan plane 40 31 Relationship between resolution and protective field mounting height 41 32 Access protection 42 33 Minimum distance to hazardous area 44 34 Stopping distance 47 35 Stopping distance as a function of the vehicl...

Page 150: ... Example for speed routing on an AGV 98 69 Connection diagram for speed routing 98 70 Example for speed routing in the Flexi Soft Designer 99 71 Schematic representation of monitoring case switching arbitrary sequence 101 72 Schematic representation of monitoring case switching unique sequence 101 73 Schematic representation of monitoring case switching alternative sequence 101 74 Remove the fixin...

Page 151: ...ets that can be configured per variant 89 23 Number of monitoring cases 94 24 Truth table for complementary sampling 95 25 Truth table for 1 of n sampling 96 26 Recommended multiple sampling 100 27 7segment display during and after the power up sequence during initial commis sioning 103 28 Display of LEDs after the power up sequence 103 29 7segment display during and after the power up sequence du...

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