SHP Laboklav 100 User Manual Download Page 54

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User Manual

"Steam sterilizer Laboklav 55 - 195

13. Service and maintenance

If there are any problems in operating the sterilizer please contact your distributer first. The distributer
knows the address of the next authorized Service Company or is able to solve your problem directly

Manufacturer

Germany

SHP Steriltechnik AG, Schloss Detzel 1,

39345 Detzel Schloss/ Satuelle

Fax

+49 391 6269881

08:00 bis 17:00 Mo. – Fr.

Tel.

+49 391 6269880

08:00 bis 17:00 Mo. – Fr.

Mobil

+49 177 6269880

24 h

[email protected]

08:00 bis 17:00 Mo. – Fr.

You can also contact the local importer/distributor as per your invoice or the mentioned on the sticker
on the instrument

Summary of Contents for Laboklav 100

Page 1: ...Laboklav edition 01 2020 Dampfsterilisatoren Steam sterilizers Type 55 195 Liter User manual ...

Page 2: ...SHP Steriltechnik AG Schloss Detzel 1 D 39345 Detzel Schloss Satuelle Tel 49 0 39058 97 62 0 Fax 49 0 39058 97 62 22 E Mail info shp steriltechnik de Internet www shp steriltechnik de ...

Page 3: ...d even death This symbol also means that an operator must acquaint with a suitable passage in the manual Important This symbol denotes important indications for example to prevent sterilizer or load damage Attention Observing the texts marked with this symbol facilitates operation of the sterilizer General Warnings Access to sterilizer operations manual should be restricted only to persons authori...

Page 4: ...ctrical connection set up by a specialist Program termination Note that hot water steam can leave the chamber when the door is opened immediately after a program has been stopped manually Depending on the time of program termination the load may be not sterile Observe the instructions on the display of the autoclave You may need to sterilize the item again Never open the door with force Removal of...

Page 5: ... 1 Setting up the device 25 4 4 2 Switching on 25 4 4 3 Open the door lid 26 4 4 4 Loading the device 26 4 4 5 Close the door lid 27 4 4 6 Choose a program 27 4 4 7 Program start 29 4 4 8 STOP Button 29 4 4 9 Changing program parameters 30 4 4 10 End of program 32 5 Sterilization cycle progress 33 6 Error handling 40 7 Operating the sterilizer general information 41 7 1 Preheating the chamber 41 7...

Page 6: ...e sterilization material Further versions are equipped to reduce the loss of liquids and to allow the sterilization of tightly closed flasks Laboklav xxx MS und MSL The vacuum version includes a water ring vacuum pump This makes the steam sterilization process safe for wrapped porous and hollow materials Additionally this version includes the possibility of drying of the materials The standard pro...

Page 7: ...d water Additionally it is degassing the feed water for the next cycle so it increases the quality of the complete sterilization process Protection of the drain on house installation side by using normal tape water mixing to the steam outlet That process works temperature controlled by a PT 100 in the outlet installation The temperature is programmable for opening and closing the mixing valve Auto...

Page 8: ...t II Modul B C2 Power supply Voltage 3N 400V 5 50 Hz 16A Power cord CEE plug 16 A Working power 4 5 kW Averaged power consumption per cycle 5 kWh Protection class I Protection IP24 Electromagnetic compatibility DIN EN 61326 Water supply Destilled or demineralized Water acc to annex C EN 13060 Averaged feed water consumption per cycle ca 3 5 l 8 l depending on initial state program and load Storing...

Page 9: ...pply Voltage 3N 400V 5 50 Hz 16A Power cord CEE plug 16 A Working power 4 5 kW Averaged power consumption per cycle 5 kWh Protection class I Protection IP24 Electromagnetic compatibility DIN EN 61326 Water supply Destilled or demineralized Water acc to annex C EN 13060 Averaged feed water consumption per cycle ca 3 5 l 10 l depending on initial state program and load Storing conditions Temperature...

Page 10: ...upply Voltage 3N 400V 5 50 Hz 16A Power cord CEE plug 16 A Working power 6 5 kW Averaged power consumption per cycle 6 5 kWh Protection class I Protection IP24 Electromagnetic compatibility DIN EN 61326 Water supply Destilled or demineralized Water acc to annex C EN 13060 Averaged feed water consumption per cycle ca 4 5 l 12 l depending on initial state program and load Storing conditions Temperat...

Page 11: ...supply Voltage 3N 400V 5 50 Hz 16A Power cord CEE plug 16 A Working power 10 kW Averaged power consumption per cycle 15 kWh Protection class I Protection IP24 Electromagnetic compatibility DIN EN 61326 Water supply Destilled or demineralized Water acc to annex C EN 13060 Averaged feed water consumption per cycle ca 5 5 l 15 l depending on initial state program and load Storing conditions Temperatu...

Page 12: ...supply Voltage 3N 400V 5 50 Hz 16A Power cord CEE plug 16 A Working power 10 kW Averaged power consumption per cycle 17 kWh Protection class I Protection IP24 Electromagnetic compatibility DIN EN 61326 Water supply Destilled or demineralized Water acc to annex C EN 13060 Averaged feed water consumption per cycle ca 5 5 l 17 l depending on initial state program and load Storing conditions Temperatu...

Page 13: ... supply Voltage 3N 400V 5 50 Hz 16A Power cord CEE plug 16 A Working power 10 kW Averaged power consumption per cycle 18 kWh Protection class I Protection IP24 Electromagnetic compatibility DIN EN 61326 Water supply Destilled or demineralized Water acc to annex C EN 13060 Averaged feed water consumption per cycle ca 8 5 l 18 l depending on initial state program and load Storing conditions Temperat...

Page 14: ...kPa 120 kPa 190 kPa automat Vorheizen Entlüften mit Druckwechselverfahren Aufheizen Sterilisieren Dampfablaß Ausgleich Programmende Program Destruction ST in version Laboklav xxx B M MS MSL Müll ST 170 kPa 170 kPa Instruments ST Instrumente 0 50 100 150 200 250 Zeit Druck kPa 0 20 40 60 80 100 120 140 Temp C Athmosphärischer Druck kPa 190 kPa 120 kPa automat Vorheizen Entlüften mit Druckwechselver...

Page 15: ...heizen Program Liquids ST in version Laboklav xxx B und V Flüssigmüll 0 50 100 150 200 250 Zeit Druck kPa 0 20 40 60 80 100 120 140 Temp C Athmosphärischer Druck kPa automatisches Vorheizen Entlüften mit Sterilisieren Abkühlen Ausgleich Programmende Belüften Gravitationsverfahren Aufheizen Program Destruction LI in all versions Laboklav xxx in versions with cooling active fast cooling RM is activa...

Page 16: ...lisieren Abkühlen aktiv Belüften Program Liquids RM in version Laboklav xxx M MS MSL MV MSV und MSLV Flüssigkeit RO 0 50 100 150 200 250 Zeit Druck kPa 0 20 40 60 80 100 120 140 Temp C Athmosphärischer Druck kPa Speisewasservorrat prüfen Aufheizen Sterilisieren Stützdruck abbauen Ausgleich Programmende unter Stützdruck Entlüften mit Gravitationsverfahren Abkühlen aktiv Program Liquids RO in versio...

Page 17: ...uck Program Liquids RG in version Laboklav xxx MSL und MSLV 3 3 Programs with vacuum versions V MV MSV and MSLV Instrumente mit Trocknungsvakuum 0 50 100 150 200 250 Zeit Druck kPa 0 20 40 60 80 100 120 140 Temp C Athmosphärischer Druck kPa 170kPa min 7 kPa Vorheizen Start Entlüften mit fraktioniertem Vorvakuum Dampfspülen Aufheizen Sterilisieren Dampfablaß Trocknungsvakuum Belüften Ausgleich Prog...

Page 18: ... over the sterilization time In case over lower temperature that set temperature the timer for the sterilization time is stopping Pressure removal The steam is removing from chamber until reaching programmed pressure in chamber Cooling This is programmed for liquids only Depending on the integrated fast cooling options different cooling versions are possible passive or active in active cooling slo...

Page 19: ...tion you can define the goods and loads When ever the same good load with same program and same parameters is started the time depends mainly from start temperature Basically the higher the mass of the load and the colder the items to be sterilized and the sterilization chamber the longer the time per cycle The table gives an overview for the different preselected programs later changes are possib...

Page 20: ...Fast P9 B V Liquids ST Liquids Gravitation 20 min 121 C Slow P9 M MV Liquids RM Liquids Gravitation 20 min 121 C Fast P9 MS MSV MSL MSLV Liquids RO Liquids Gravitation 20 min 121 C Forced P10 B V Liquids ST Liquids Gravitation 20 min 121 C Slow P10 M MV MS MSV Liquids RM Liquids Gravitation 20 min 121 C Fast P10 MSL MSLV Liquids RG Liquids Gravitation 20 min 121 C Forced Special P11 P20 Same like ...

Page 21: ...e remove Documents including user manual pressure vessel papers conformity declaration safety valve calculation warranty declaration additional accessories are available on request for standing free units vertical orientation baskets and buckets with bottom insert lift for baskets for bench top units horizontal orientation base frame bottom sheet baskets insert frame with bottom sheets loading sys...

Page 22: ...bout water quality Normal tape water drinking water is not for use as feed water see the quality definition 12 Additional information The device is prepared to be connected to a central feed water supply Is this given please use the connection So the refill of feed water inside the tank is automatically started by the unit Manual refill is possible but not as comfortable as automatic refilling fun...

Page 23: ...r 5 Cursor button down moves cursor down and changes value at actual cursor position closes door 6 Cursor button right moves cursor right 7 Enter button enters the input data or entry in a menu 8 Escape button for leaving a menu position after or before changing is valid 9 Program button for entering the program menu to change the program by using up and down button the program is chosen and activ...

Page 24: ... In addition it offers extended options such as Network connection to retrieve the device status and archive data at any time via internet browser static IP is recommended USB port for reading out the device archive via USB stick FAT32 format Output of the archive runs as PDF file incl history diagram All important user functions can be operated both via the control panel and the touch screen The ...

Page 25: ...et so that the condensate can always drain into the chamber outlet The snorkel should be set up accordingly Do not place the device immediately under a smoke detector Otherwise depending on the type of the detector it may trigger a false alarm due to rising water steam The device should therefore always be set up at least 3 meters away from the smoke detector If necessary the smoke detector should...

Page 26: ...ssure in the chamber In this case it is not possible to open the door immediately after switching on the device This happens e g if the device is switched off in the evening after the end of the program without acknowledgment door remains closed because it cools down overnight and a vacuum is created in the chamber It is only possible to open the door again after a short wait if the vacuum in the ...

Page 27: ...ed between the door and the seal Do not open and close the door by force as this can damage the door mechanism Safe operation cannot be guaranteed if damaged 4 4 6 Choose a program Program change Activating a program is done by pressing program button 9 It opens the program menu With the button up 4 and down button 5 the right program is chosen by pressing the enter button 7 All programs which are...

Page 28: ...ct the desired program and confirm the program selection by pressing the Enter key 7 or by tapping on the respective program and close the program selection menu again Startup screen Program selection menu Please note that programs marked with a key can only be selected after confirmation of a code key enter code key The display button 3 can be used to change to a second display level The values o...

Page 29: ...ion options depend on the type of program selected and the state in which the device is at the time the program was terminated Particular attention is paid to the state of the thermal lock when using a fluid program The thermal lock is activated when the temperature for safe removal defined in the parameters of the compensation phase has been exceeded at the reference point Then it is not possible...

Page 30: ...ind the program parameter point only Enter the point program parameters Inside the submenu go to the program you want to change Inside this submenu you can choose the program phase that should be changed directly Change Program parameters only if the result gives real advantage The preprogrammed sterilization cycles are validated for empty chamber and full loaded chamber For the normal use the 10 ...

Page 31: ...nd the entries Program parameters to Device configuration At the user level Code 2000 only the menu items Program parameters and Set clock are displayed enter code key main menu For example to change the program parameters for touch operation press Program parameters in the main menu A list of the available programs appears Select the one you wish to change Depending on the access level selected t...

Page 32: ...by pressing the STOP button 11 After a further 3 seconds the door is automatically unlocked Hot steam can escape when the chamber is opened Wait until the steam has completely escaped and the chamber cools down before you remove the sterilized items After completing the program please note the following when removing the sterile goods Never open the door with force The autoclave could be damaged a...

Page 33: ...eating the steam generator automatically The display shows program no P1 Here the program type is shown if special program name was given it will replace the program type The main program parameters are shown for fast identification of the program cycle In the picture the display shows Program type Instruments with deaeration fractionated prevacuum starting with vacuum followed by steam injection ...

Page 34: ...The device was started up properly and a program was started Touchscreen optional The cycle was started regularly the temperature was low so unit starts with preheating Instead of Tm1 Tm2 the jacket temperature Tm is shown only for option with vacuum and or fast cooling ...

Page 35: ...uchscreen optional The program was started regularly and is now in deaeration phase step 1 Touchscreen optional Deaeration has finished the program is now in the heating phase Set point for finish of this phase is reaching the 134 C chamber temperature ...

Page 36: ...lav 55 195 Touchscreen optional The sterilizer is in sterilization phase 2 minutes before finish of this phase Touchscreen optional Sterilization phase has finished now the chamber pressure will be reduced until reaching 110 kPa in chamber ...

Page 37: ...r pressure was reduced lower than 10 kPa pressure reduce phase has finished now the device is in drying phase vacuum pump is running Drying is not available in units without vacuum pump Touchscreen optional Drying time is over now the chamber is venting until reaching set point ...

Page 38: ...ed An additional time is running for safety Touchscreen optional The program cycle has finished successfully The sterilizer gives the result as correct cycle Now the program needs to be quit by pressing the Stop button Then the lid can be opened and the sterilization good can be removed from chamber ...

Page 39: ...hscreen optional In case of a not successful or broken program the sterilizer shows the following message Before regular end of cycle a break was initialized May be by hand or automatically In case of automatic break an error message is additionally shown ...

Page 40: ... while a program is running these errors do not lead to the program being aborted but only to inform the operator The following simple errors will not influence a program by breaking and are not real mistakes in process control The errors make it impossible to start a program the reason why it was generated needs to be removed before next start for touch operation An error list is included in the ...

Page 41: ...ed over the complete cycle to protect the goods against recontamination after sterilization has finished For waste material in a waste bag the opposite is valid Waste bags should be opened or should open under vacuum This is necessary to make sure the steam comes in direct contact with sterilization good If there are doubts that the sterilization process runs without complications it should be val...

Page 42: ...ion please while using hot liquids While contact with hot liquids with temperature of more than 60 C it can burn the skin Attention please while handling closed waste bags If the unit is not equipped with vacuum the waste needs to be opened while loaded into the chamber While opening the waste bag bio aerosols will come free and may infect the operator Operate the device in the right protection cl...

Page 43: ...mer service or in the customer center on the website www shp steriltechnik de The CBM 920 CITIZEN printer is a dot matrix printer It is available as an integrated device which is connected to the device via an RS 232 serial interface The printer enables all relevant process parameters to be printed out during or after the cycle The printer also enables the subsequent printing of process data direc...

Page 44: ...mend to order one regular safety inspection per year and to connect this with a regular maintenance for the vessel pressure parts and electrical installations Your distributer is authorized to recommend a trained service partner We recommend you to use a device book that helps to document all cleaning maintenance and service repair activities at the device Maintenance or repair activities that nee...

Page 45: ...st of vacuum pump X SERVICE Check program parameters X X Check for lid door adjustment X SERVICE Check steam generator X SERVICE Electrical test X SERVICE Attention please Opening the unit is allowed for authorized and trained service stuff only If other intervals are prescribed at the place of use according to national law then these inspection periods and periods must be observed The vessel has ...

Page 46: ...lcohol benzine or acetone Do not use aggressive chemicals or rough cleaning materials for cleaning the metal surface Cleaning the chamber inside for cleaning the chamber use a wet and soft towel from cotton material Special cleaning material or chemicals are not necessary Do not use aggressive or organic chemical for cleaning Chemicals can damage the sealing or sensors The rest of chemicals or cle...

Page 47: ...low off the valve there must be an overpressure in the chamber so a program must be started The test is carried out in the heating phase of the program the program is then canceled A special test program for starting the safety valve is available for authorized customer service technicians Please ask the manufacturer who has been authorized in your area to properly maintain the device Attention pl...

Page 48: ...d at position 2 below the small cover For devices with a corresponding option it is placed within the filter housing at position 1 Figure 3 Laboklav free standing unit with filter The filter is located under the filter cover 1 on the front of the device below the chamber door First open the chamber door to the right Remove and replace the filter by prying it out The filter in position 2 can be rem...

Page 49: ...ilable as an optionally integrated device which is connected to the device via a serial interface RS 232 For more information please read the detailed operating instructions of the printer from the manufacturer Figure 4 Printer CBM 920 RS 232 1 Interface Connector 2 Feed Switch 3 Paper Lamp 4 Knob 5 Front Cover 6 Ribbon Cover 7 Mounting bracket 8 Paper Holder Case ...

Page 50: ...per close the front panel To change paper as holding the paper holder in the arrowed direction re move the core Remove at this time excessive paper by using the LF switch After setting paper press the LF switch once Then printer goes to data input printing mode Figure 6 Setting Printing Paper 2 Setting paper roll Remove the empty roll by holding the paper holder to the side Remove the empty roll c...

Page 51: ...e number Venting air filter 0 3 µm 99 5 φ 50 1 8 NPT 40 0719 142 014 FA Sterile Filter 50 05 10015 012 Support pressure filter 40 05 10015 012 Printing paper 50 05 30001 199 Ribbon Cassette 50 05 30001 183 Door Seal φ 400 mm Laboklav 55 100 50 05 10000 003 Door Seal φ 500 mm Laboklav 135 195 50 05 10000 005 ...

Page 52: ...only The pressure is checked by pressure sensor and an additional pressure switch that detects normal pressure The opening mechanism is calculated to open when chamber pressure is low These 3 safety functions give good protection against opening while pressure in chamber is high Protection against opening the chamber while Temperature of liquids is too high One part of the thermo locking system is...

Page 53: ...ion can considerably reduce the sterilizer life In this case the warranty is void NOTE 2 The condensate should be derived out of the steam collected during sterilizing cycle with the chamber empty Tests for conformance are performed with commonly used analytic methods 12 2 Disposal By labeling a device with this symbol SHP Steriltechnik AG declares that it complies with all requirements arising fr...

Page 54: ...rvice Company or is able to solve your problem directly Manufacturer Germany SHP Steriltechnik AG Schloss Detzel 1 39345 Detzel Schloss Satuelle Fax 49 391 6269881 08 00 bis 17 00 Mo Fr Tel 49 391 6269880 08 00 bis 17 00 Mo Fr Mobil 49 177 6269880 24 h Email info shp steriltechnik de 08 00 bis 17 00 Mo Fr You can also contact the local importer distributor as per your invoice or the mentioned on t...

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