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OWNER'S MANUAL

MODEL W1807

⁄

HP HEAVY-DUTY INDUSTRIAL

TILTING SPINDLE SHAPER

Phone: (360) 734-3482 • Online Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan

#9380TS

Summary of Contents for W1807

Page 1: ...content in the owner s manual is applicable and MUST be read and understood for your own safety IMPORTANT Keep this update with the owner s manual for future reference If you have any further question...

Page 2: ...rical Components Figure 58 Electrical box wiring 220 440V Figure 59 Motor junction box wiring 220V ON Button Emergency OFF Button Forward Reverse Switch 2A Fuse Holder Terminal Board Contactor Overloa...

Page 3: ...Rd Wt Bk Ground U W Bk Bk Bk V T T Rd Rd 0 0 2 Rd Rd 2 T1 S1 R1 Bk Bk Bk 3 Rd Rd 3 2 2 Rd 1 Rd Rd Rd 1 R Rd YG Overload Relay 3 PHASE 440 VAC DISCONNECT SWITCH Gn Rd Wt Bk 3 PHASE 220 VAC DISCONNECT S...

Page 4: ...46 Figure 58 on Page 45 Figure 59 on Page 45 W1807 Motor Wiring Diagram 220V 440V COLOR KEY Bk Wt Gn Rd BLACK WHITE GREEN RED 440VAC Optional must also replace overload relay for 440V 220VAC Pre Wired...

Page 5: ...Phone 360 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT JULY 2007 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOU...

Page 6: ......

Page 7: ...ection 18 Test Run 19 Spindle Break In 20 Verifying Spindle Rotation 21 OPERATIONS 22 General 22 Spindle Lock 23 Cutter Elevation 23 Spindle Tilt 24 Fence Adjustment 25 Cutter Rotation 25 Changing Spe...

Page 8: ...ormation for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Tec...

Page 9: ...3 Model W1807 71 2 HP Heavy Duty Industrial Tilting Spindle Shaper INTRODUCTION...

Page 10: ...4 Model W1807 71 2 HP Heavy Duty Industrial Tilting Spindle Shaper INTRODUCTION...

Page 11: ...ce Board F Miter Gauge G Right Side Spindle Tilt Lock H ON Button I Emergency OFF Button J Forward Reverse Switch A H O P Q R S I J K L M N B C D E F G K Electrical Box L Motor Access Door Handle M Sp...

Page 12: ...ght Fence Lateral Adjustment C Right Fence Board Lock Handle D Fence Mount Locks E Top Safety Hood F Top Safety Hood Adjustment Knobs G Left Fence Board Lock Handle H Left Fence Lateral Adjustment I L...

Page 13: ...may get caught in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentall...

Page 14: ...e a habit of checking for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting...

Page 15: ...AND FEEDING WORKPIECE When shaping contoured workpieces and using a rub collar NEVER start shaping at a corner See the rub collar and irregular shaping sections in this manual The danger of kickback i...

Page 16: ...nt installation with conduit runs that can only be accomplished safely by a qualified electrician As always observe all applicable electrical codes when connecting this machine to power This machine m...

Page 17: ...e Refer to Wiring Diagrams starting on Page 46 for additional details To rewire the Model W1807 for 440V operation do these steps 1 DISCONNECT THE SHAPER FROM POWER 2 Open the electrical box on the ri...

Page 18: ...rds 2 G Safety Guard 1 H Fence Mount Adjustment Knobs 2 I Hex Wrenches 1 5 2 2 5 3 4 5 5 5 6 8 10mm 1 Each J Hold Down Fingers 4 K Miter Gauge 1 L Vertical Hold Down Bars 2 M Vertical Hold Down Bracke...

Page 19: ...hen you are away NEVER allow untrained visitors in your shop when assembling adjusting or operating equipment Cleaning Machine The table and other unpainted parts of your machine type are coated with...

Page 20: ...allet then lower it close to the floor 4 Follow the procedures in the Mounting to Shop Floor on Page 15 to mount your shaper to the floor Lifting Moving The Model W1807 is a very heavy machine Use pow...

Page 21: ...accessed through the motor access door and a precision level to ensure the shaper table is level 2 Tighten the mounting fasteners so that the shaper is snug to the floor do not fully tighten the faste...

Page 22: ...ex bolts 2 Slide the hold down fingers into the notches of the vertical hold down brackets 3 Slide these assemblies onto the hold down bars see Figure 8 and secure with the M10 1 5 x 40 hex bolts Note...

Page 23: ...ce firmly against the fence as it moves past the cutter To install the horizontal hold downs do these steps 1 Slide the hold down fingers into the horizontal hold down brackets as shown in Figure 11 2...

Page 24: ...ng of the dust collector the length of hose between the dust collector and the machine the amount of branches or Y s and the amount of other open lines throughout the system Explaining this calculatio...

Page 25: ...acers and any cutters from the spindle refer to Page 28 for detailed instructions 4 Make sure the spindle is properly secured into the spindle shaft refer to Page 44 for detailed instruc tions 5 Lower...

Page 26: ...or vibrations before operating the machine fur ther Always disconnect the machine from power when investigating or correcting potential prob lems 11 Press the emergency OFF button to stop the machine...

Page 27: ...en the Rev reverse direction is selected the spindle will rotate clockwise as you look down on it from above The workpiece passes the cutter from left to right An incorrect spindle rotation can be res...

Page 28: ...ced operator we strongly recom mend that you read books trade articles or seek training from an experienced shaper operator before performing any unfamiliar operations Above all your safety should com...

Page 29: ...olution of the handwheel moves the cutter approximately 1 32 To gauge the cutter height in relation to the table use a machinist s rule with fine graduations An alternative method would be to place a...

Page 30: ...de of and underneath the table see Figure 18 4 Rotate the spindle tilt handwheel and watch the tilt dial indicator to bring the spindle to the required degree of tilt Note The tilt dial is graduated i...

Page 31: ...ut fence adjustment is covered in the Straight Shaping subsection on Page 31 Always securely lock the fence mount and fence boards in place before start ing the shaper Otherwise the fence could slip a...

Page 32: ...cutter speed or reduce feed rate if your workpiece shows a rough or washboard surface Use slower speeds for larger cutters At the same spindle speed the knives on larger cutters must move much faster...

Page 33: ...ecure the motor access door Figure 24 Testing for correct V belt tension Table Inserts The Model W1807 features three table inserts 23 4 57 8 and 97 8 I D To safely support the workpiece dur ing shapi...

Page 34: ...around the cutter without interfering with the cutter rotation 6 Remove the jam hex bolt and washer spindle nut and spacers from the spindle see Figure 26 Note When performing the next step make sure...

Page 35: ...or installation of the included safety guard or refer Figure 29 for an example of a custom box guard Custom Box Guard The thickness of your workpiece will determine the height of the custom box guard...

Page 36: ...ses if you need to remove a large amount of material Partial Face Cut Fence Pieces Aligned Partial face cutting is where part of the edge of the workpiece rides on a rub collar or bearing and is not c...

Page 37: ...both fence boards as close to the cutter as possible without interfering with the cutter rotation 6 Connect the shaper to power and turn the shaper ON 7 Using a piece of scrap wood similar to the work...

Page 38: ...t the rotation of the cutter as illustrated in Figure 36 In other words always feed the workpiece into the cutter so that the cutter is pushing against the direction of feed Never feed the workpiece i...

Page 39: ...unt 3 For the zero clearance fence select a piece of straight and smooth stock with the same height and thickness as the fence boards and approximately 48 long 4 Duplicate the mounting holes from the...

Page 40: ...ing the rub collar below the cutter 2 Rub collar above the cutter When the rub collar is used above the cutter the cut cannot be seen see Figure 39 However the operator is further protected from the s...

Page 41: ...ly pivot the workpiece into the cutter see Figure 41 It is important to never start cutting at the corner of the workpiece or kickback may occur even with the support of the starting block To set up t...

Page 42: ...ll fasteners and clamping devices will not come in contact with the cutter during the shaping operation Make the jig stable by using proven methods and materials and fasten the jig hand holds for comf...

Page 43: ...31 4 O D Model W1130 Rub Collar 31 2 O D Model W1131 Rub Collar 4 O D Accessories D3096 D3122 Model D3096 Shop Fox Featherboard Reduce the risk of kickback and achieve consistent feeding results with...

Page 44: ...lt tension damage or wear Clean vacuum dust buildup from inside cabinet and off motor Tighten grease cap on the quill support add grease if necessary Monthly Maintenance Lubricate worm gears elevation...

Page 45: ...aise the spindle to the top and back down to the bottom this will dis tribute the lubricant evenly To lubricate the spindle tilt sliding connector rod do these steps 1 DISCONNECT THE SHAPER FROM POWER...

Page 46: ...ure 46 4 Use mineral spirits and a clean rag to clean the worm gear 5 Brush on a thin coat of white lithium grease on the entire length of the worm gear 6 Close the motor access door and tilt the spin...

Page 47: ...port grease cap and spout V Belt Tension Replacement Check the V belt for proper tension and condition as part of your regular maintenance The V belt has proper tension when there is about 1 4 deflect...

Page 48: ...inserts depend upon the level of the outermost insert To adjust the outermost table insert flush with the table do these steps 1 DISCONNECT THE SHAPER FROM POWER 2 Remove the fence mount and fence as...

Page 49: ...indle 4 Remove the locking fasteners spacers and cutters from the spindle 5 Position a machinist square flat on the table and up against the spindle see Figure 52 6 Adjust the tilt of the table as req...

Page 50: ...threads remove the shaft nut from the spindle see Figure 57 9 With the same care screw the shaft nut onto the new spindle and hand tighten it Note Make sure the shaft nut is only hand tight ened onto...

Page 51: ...lting Spindle Shaper Electrical Components Figure 58 Electrical box wiring 220 440V Figure 59 Motor junction box wiring 220V Electrical Components ON Button Emergency OFF Button Forward Reverse Switch...

Page 52: ...tactor and overload relay illustrated above are for 220V operation When converting to 440V operation the contactor and over load relay must be changed Refer to Rewiring to 440V on Page 11 for instruct...

Page 53: ...Tilting Spindle Shaper Motor Wiring NOTICE These motor wiring dia grams are current at the time of printing however always use the diagram on the inside of the junction box cover when rewiring your mo...

Page 54: ...achine stalls or is underpowered 1 Wrong workpiece material 2 Feed rate too fast for task 3 Dust collection is poor 4 V belt slipping 5 Motor connection is wired incorrectly 6 Pulley slipping on shaft...

Page 55: ...ng direction 6 Taking too deep of a cut 1 Replace cutter or have it professionally sharpened 2 Increase feed rate 3 Decrease cutter speed 4 Clean cutter with resin removing cleaner 5 Reverse the direc...

Page 56: ...50 PARTS Model W1807 71 2 HP Heavy Duty Industrial Tilting Spindle Shaper PARTS Motor Spindle Assembly...

Page 57: ...OMPRESSION SPRING 174 X1807174 KNOB M8 1 25 X 120 223 X1807223 PIN 175 XPN08 HEX NUT 3 8 16 224 X1807224 SUPPORT ARM 176 X1807176 HANDLE 225 XPB161M HEX BOLT M6 1 X 70 177 X1807177 MOTOR 7 5HP 220 440...

Page 58: ...52 PARTS Model W1807 71 2 HP Heavy Duty Industrial Tilting Spindle Shaper Table Cabinet...

Page 59: ...HANDWHEEL FACING 123 XPW04M FLAT WASHER 10MM 150 X1807150 TABLE INSERT SET ASSEMBLY 124 X1807124 FENCE SUPPORT RIGHT 150 1 X1807150 1 TABLE INSERT 9 7 8 ID X 13 3 4 OD 124 1 X1807124 1 FENCE SUPPORT L...

Page 60: ...734 3482 or www shopfoxtools com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 245 X1807245 MACHINE ID LABEL 252 XLABEL04 ELECTRICITY LABEL 246 X1807246 DISCONNECT POWER LABEL 253 X180...

Page 61: ...ue _____ Yes ____ No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70 7 What is your annu...

Page 62: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

Page 63: ...of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all wa...

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