Sensor Electronics SEC 3000 Instruction And Operation Manual Download

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VD = Voltage drop at far end of run

I = Current Draw Device X n (n=number of units) (One 3120 + Two Milleniums 0.585) (One 3100 + One Millenium 0.335)

R = r X d r = Ohms per 1000’ d = end to end cable length X 2 (multiply by 2 because 2 cond24VDC & DC Common)

Device Current

# of Devices

Total Current Draw

(I) Current Draw

0.335

2.01

AMPs

Wire AWG OHMs per 1000 feet

Dead End Distance Feet OHMS

Resistance

12 AWG

1.7

600

1.2

Total Current (I)

Resistance

Voltage Drop

2.01

2.04

Dead End Voltage Drop

Total Voltage Drop Loop Back Power

Returning to Power Supply

4.1004

÷ 2

2.0502

Fill in the correct data in the Yellow boxes
The calcualtions will automatically compute

VD = (I x R) / 2*
*Divide by 2 if load is distributed along run

Summary of Contents for SEC 3000

Page 1: ...Sensor Electronics Corporation 12730 Creek View Avenue Savage Minnesota 55378 Gas Detection Systems Training Manual August 2017 ...

Page 2: ...ion proof approved standards This allows for quick and simple field installation of a calibrated sensor module into the gas detector in hazardous locations with power applied The SEC 3000 sensor module retains operating parameters and calibration settings Once the sensor module is plugged into the gas detector the sensor module automatically uploads current information to the control board in the ...

Page 3: ...detector head Power Consumption 1 2 Watt Max Max Current Draw 50 mA at 24 VDC Approvals CSA Class 1 Div 1 Groups B C D T6 CSA Intrinsically Safe Groups A B C D T4 Installation Category Cat I Pollution Degree 2 SEC 3000 Gas Detector Specifications Current Output Status 0 0 mA Unit Fault 0 8 mA Unit warm up 1 2 mA Zero drift fault 1 6 mA Calibration fault 2 0 mA Unit spanning 2 2 mA Unit zeroing 4 2...

Page 4: ...ion and Operation Manual Sensor Electronics Corporation 12730 Creek View Avenue Savage Minnesota 55378 USA 952 938 9486 Fax 952 938 9617 Email sales sensorelectronics com Web site www sensorelectronics com Part Number 1460003 Rev A ...

Page 5: ...repaired or replaced equipment pre paid lowest cost freight This warranty does not apply to items which by their nature are subject to deterioration or consumption in normal service Such items may include Fuses and Batteries Warranty is voided by abuse including rough handling mechanical damage alteration or repair This warranty covers the full extent of SEC liability and SEC is not responsible fo...

Page 6: ... to align with certifications 4 Add Caution and Warning Statements 2 Remove Y2K Disclaimer obsolete 1 31015 Oct 2013 Part Number 75 3000 Update Company Address Cover 091404 Sep 2004 Revision History Undocumented Table of Contents Revision History 3 I SPECIFICATIONS 4 II GENERAL DESCRIPTION 5 III OPERATION 6 IV CALIBRATION 8 V MAINTENANCE 9 VI Parts List 9 Cross Sensitivity Table 10 VII Drawing Sec...

Page 7: ...c Aspiration Diffusion Optional Sample Draw requires 1 liter per minute sample flow rate Output Analog 4 20 mA Source type max 1000 Ohm load at 24 VDC supply voltage Output Digital Interactive Interface Available On The Calibration White Wire Response Time Varies for type of sensing element Construction 316 Stainless Steel Explosion Proof Accuracy 5 Operating Temperature Rating 40 to 50 C at 0 to ...

Page 8: ... operating parameters Simply plugging the sensor board into any SEC3000 base results in a calibrated fully functional unit WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY AVERTISSEMENT LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA SECURITE INTRINSEQUE Features Compact low cost design No field gas calibration required Intrinsically Safe and explosion proof Universal control boar...

Page 9: ...se to the anticipated source of a gas leak Wind or ventilation characteristics of the immediate area must also be considered Movement of air may cause gas to accumulate more heavily in one area than in another The detector should be placed in the areas where the most concentrated accumulation of gas is anticipated For outdoor applications with strong wind conditions it may require the sensors to b...

Page 10: ...e Newly installed sensors should be calibrated after they have been allowed to stabilize Normal In the normal operating mode the 4 to 20 mA signal levels correspond to the detected gas concentration The detector continuously checks for system faults or initiation of calibration and automatically changes to the appropriate mode The 4 to 20 mA output of the SEC 3000 is a non isolated current source ...

Page 11: ... common of the power supply for ten 10 seconds upon release the sensor will automatically enter the zero calibration routine The electronics will automatically adjust the sensor s signal to the new zero reference level During the zero calibration routine the current output of the SEC 3000 will briefly go to 2 2 mA Although this can be accomplished manually installation of a switch contact closure ...

Page 12: ...intenance other than calibration The only consumable item on the SEC 3000 is the sensing element The toxic gas sensing element will typically last for 2 years of operation VI Parts List Part Number Description 1420636 SEC 3000 PC Link software package 1091000 Sensor Separation Kit 1421468 Cal Adapter 1421467 Splash Guard 1421467 Sample Draw Adapter ...

Page 13: ... response will be affected by levels of CO2 but unaffected by low PPM levels NH3 Cl2 HF HCl HCN H2S SO2 CO H2 O2 NO NO2 Hydride SiH4 COCl2 Form ETO NH3 N 0 05 N N N N N N N N N N N N N N CO 0 05 N N 0 005 N 0 002 N 0 1 N N 0 001 N N N 0 5 0 5 H2 0 02 N N 0 01 0 01 0 001 0 005 0 1 N 0 001 0 001 0 00002 0 001 N 0 05 0 05 NO N N N 1 5 3 0 4 0 04 0 1 N N N N 0 3 0 1 0 8 0 8 O2 N N N N N Cl2 0 1 1 N N ...

Page 14: ...Doc 1460003 Rev A Operation Manual SEC 3000 Electro Chemical Gas Sensor Page 11 of 13 VII Drawing Section Figure Title Figure 1 Wiring Diagram SEC 3000 Figure 2 SEC Sensor Separation Kit Figure 1 ...

Page 15: ...Doc 1460003 Rev A Operation Manual SEC 3000 Electro Chemical Gas Sensor Page 12 of 13 ...

Page 16: ...e Length 30 XX XXXX X X XXX Range Value 4 Places M PPM 0 Wires Inches Length Or S Standard Length 24 B PPB 1 Cable V Vol L LEL B2H6 32 AsH3 32 BCl3 21 BF3 23 Cl2 11 ClF3 23 CO 16 DCS 21 F2 13 H2 18 H2S 24 HBr 23 HCl 21 HF 23 NH3 15 O2 19 PH3 32 SiH4 33 SO2 27 TiCl4 21 WF6 23 Example 0 100PPM Carbon Monoxide with 36 inches of wire P N 30160100M036 ...

Page 17: ...ading and data archiving Features DIN rail mount Backlit LCD Display Low Cost Plug and play toxic oxygen and combustible gas sensors Self check system 4 20 mA output RS 485 Interface Isolated Optional alarm and fault relays Push button programming Non intrusive calibration Removable non volatile time stamped data logging Digital communication link to SEC 3000 and SEC Millenium Gas Detectors SEC 31...

Page 18: ...bon Monoxide CO Hydrogen H2 Germane GeH4 Ammonia NH3 Silane SiH4 Nitric Oxide NO Phosphine PH3 Bromine Br2 Sulfur Dioxide SO2 Fluorine F2 Nitrogen Dioxide NO2 Arsine AsH3 Chlorine Dioxide ClO2 Ozone O3 Hydrogen Sulfide H2S Chlorine Cl2 Hydrogen Fluoride HF Phosgene COCl2 Hydrogen Chloride HCl Diborane B2H6 Hydrogen Cyanide HCN Formaldehyde HCHO Hydrogen Selenide H2Se Ethylene Oxide ETO Hydrogen Pe...

Page 19: ...Time stamped data logging using a removable non volatile memory module Module can be removed from the unit to allow remote data downloading and data archiving An optional IS barrier allows hot sensor replacement in rated locations This allows the user to install pre calibrated pre configured sensor boards without removing unit power while maintaining EX rating Removable circuit board stack and det...

Page 20: ... 9486 FAX 952 938 9617 www sensorelectronic com sales sensorelectronic com Partial Gas List Oxygen O2 Carbon Monoxide CO Hydrogen H2 Germane GeH4 Ammonia NH3 Silane SiH4 Nitric Oxide NO Phosphine PH3 Bromine Br2 Sulfur Dioxide SO2 Fluorine F2 Nitrogen Dioxide NO2 Arsine AsH3 Chlorine Dioxide ClO2 Ozone O3 Hydrogen Sulfide H2S Chlorine Cl2 Hydrogen Fluoride HF Phosgene COCl2 Hydrogen Chloride HCl D...

Page 21: ...00 ISO RS 485 Repeater Module should be installed for every 1000 feet of data highway cable or 32 network devices The SEC 3100 ISO RS 485 Repeater Module is powered by 24 VDC and wired in line with the SEC RS 485 network devices A typical wiring diagram is shown below SEC 3100 BACK SIDE A1 DATA A B1 DATA B ISO COM 24 VDC DC Common SEC 3100 BACK SIDE DC Common 24 VDC ISO COM B1 DATA B A1 DATA A Spe...

Page 22: ... the SEC 3100 transmitter The SEC 3100 LIM is factory programmed with the following customer supplied variables Device Name Range Unit of Measure Calibration Value The SEC 3100 visually displays the variables on the LCD the same as if the SEC 3100 had an SEC gas detector connected The SEC 3100 transmitter reports the foreign device status bidirectional to the SEC 3500 HMI Operator Interface via th...

Page 23: ...emperature Switch Fire Detector SEC 3100 EXPLOSION PROOF WIRING DIAGRAM SEC 3100 LIM High Alarm 24 VDC Low Alarm SEC 3100 Transmitter back side SEC 3100 Explosion Proof Transmitter NOTE Refer to the SEC 3100 Transmitter Instruction Manual for additional wiring connections ...

Page 24: ...C 3100 DIN Transmitter TB 5 1 DC COMMON 2 24 VDC 3 4 20 mA 4 Communication Switch Device Pressure Switch Open Path Gas Detector Air Flow Switch Temperature Switch Fire Detector NOTE Refer to the SEC 3100 DIN Transmitter Instruction Manual for additional wiring connections ...

Page 25: ...to a digital signal compatible with the SEC 3100 transmitter The SEC 3100 AIM is factory programmed with the following customer supplied variables Device Name Range Unit of Measure Calibration Value The SEC 3100 visually displays the variables on the LCD the same as if the SEC 3100 had an SEC gas detector connected The SEC 3100 transmitter reports the foreign device status bidirectional to the SEC...

Page 26: ... Open Path Gas Detector Pyrolyzer Temperature Transmitter Fire Detector SEC 3100 AIM SEC 3100 Transmitter back side 4 20 mA output 24 VDC DC Common SEC 3100 Explosion Proof Transmitter NOTE Refer to the SEC 3100 Transmitter Instruction Manual for additional wiring connections ...

Page 27: ...as Detector Pyrolyzer Temperature Transmitter Fire Detector TB 5 1 DC COMMON 2 24 VDC 3 4 20 mA 4 Communication NOTE Refer to the SEC 3100 DIN Transmitter Instruction Manual for additional wiring connections SEC 3100 AIM SEC 3100 DIN Transmitter 4 20 mA output 24 VDC DC Common ...

Page 28: ...MANUAL REV 11 20141007 SEC 3100 Transmitter Instruction and Operation Manual Sensor Electronics Corporation 12730 Creek View Avenue Savage Minnesota 55378 USA 952 938 9486 Fax 952 938 9617 Web site www sensorelectronics com ...

Page 29: ...rom date of shipment from the factory Any parts returned freight pre paid to the factory and found defective within the warranty would be repaired or replaced at SEC s option SEC will return repaired or replaced equipment pre paid lowest cost freight This warranty does not apply to items which by their nature are subject to deterioration or consumption in normal service Such items may include Fuse...

Page 30: ...141007 Table of Contents I SPECIFICATIONS II GENERAL DESCRIPTION III OPERATION Installation and Startup Fault Codes IV MAGNETIC SWITCH OPERATION V FIGURES Figure 1 Overall Layout Figure 2 SEC 3100 Wiring Figure 3 SEC Sensor Separation Kit ...

Page 31: ...tal RS485 LAN isolated Output relays Three 3 Alarm Low Mid High One 1 Fault Rated for 8 Amps 30 VDC or 220VAC Display LCD backlit Construction Epoxy coated aluminum Operating Temperature Rating 40 to 140 F at 0 to 99 RH non condensing 40 to 60 C Operating Voltage 24 VDC Operating range 18 to 30 VDC measured at the detector head Max Current Draw at 24 VDC with sensor Average 250 mA Peak 500 mA Appr...

Page 32: ...ve calibration Removable non volatile time stamped data logging Optional IS barrier Digital communication link to SEC 3000 and SEC Millenium Gas Detectors Multi port housing for easy installation III OPERATION Installation and Startup Warning The user shall be made aware that if the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impa...

Page 33: ...ctronic device and should be avoided if possible Follow all national and local installation codes and practices The SEC 3100 has three 3 NPT threaded connectors for mounting and wiring the sensor and transmitter into a permanent installation Field wiring connections are made on the backside of the SEC 3100 printed circuit board PCB For wiring details refer to Figure 2 in the back of the manual Pow...

Page 34: ...ith no gas 2 Attempt Unit Zero with gas 8 NA NA Currently Not Used 9 0 0ma Unit Fault Hard Fault refer to gas sensor manual 10 1 0ma Optics Fault Clean sensor s windows 11 1 2ma Zero Drift Fault Hard Fault refer to gas sensor manual 12 0 0ma Configuration Fault Hard Fault refer to gas sensor manual 16 0 2ma Reference Channel Fault Hard Fault refer to gas sensor manual 17 0 4ma Active Channel Fault...

Page 35: ...ls on gas sensor calibration refer to the appropriate SEC sensor instruction manual The LCD contrast potentiometer POT1 is located under the protective faceplate shown above on the front side LCD side of PCB to the left of the LCD Gas Sensor Port 1 x SEC 3000 SEC Millenium Magnetic Switch 3 UP Arrow DOWN Arrow ENTER Field Wiring Port 2 x Power 4 20 mA RS485 MODBUS Alarm Relays Fault LED Green OK R...

Page 36: ...ory Card status During Warm Up FAULT LED will be solid Blue and ALARM LED will be falshing Yellow Blue MC REMOVED indicates the MEMORY CARD MC in not installed in the SEC 3100 Other MC indications are OK FAULT FULL ID xx WARM 0 20 0PPM UP WF6 ENT TO ABORT ID 1 0 20 0 PPM WF6 MC REMOVED SYSTEM BOOT PROCESS WAIT FOR SYNC SYSTEM BOOT PROCESS WAIT FOR SENSOR INITIALIZING ID xx WARM SN xxxxx UP TYP x x...

Page 37: ...s the SEC 3100 software version number Selecting Enter again will return the display to the main info menu Sensor Status Menu TYP Sensor type 0 0 is a SEC 3000 32 0 is SEC Millenium SN Sensor serial number VER Version of sensor software CAL Calibration date of sensor Selecting MAIN MENU is covered in the next pages of the manual Select Exit to go back to EJECT MEMORY CARD INFO MAIN MENU EXIT EJECT...

Page 38: ...is used to blank the display up to low alarm setting Down Arrow Self Test Menu Generates a signal on the display RS485 4 20 mA Down Menu Date Time Menu Sets the date and time in the real time clock Down Arrow 4 20 MA CAL Allows user to increase or decrease 4 0 mA current output or adjust 20 mA current output Down Arrow Exit back to normal operation EJECT MEMORY CARD INFO MAIN MENU CALIBRATION ALAR...

Page 39: ...ow down to CAL VAL to verify the span gas calibration value matches the value of the span gas calibration on hand If not select Enter and the following screen will appear Using the Up and Down arrows will allow the operator to change the calibration gas value of the sensor to match the calibration gas used to span the sensor Once the correct value is displayed select Enter and the sensor will be u...

Page 40: ...e select Enter This will go the display If calibration span gas is still present the display will read Apply clean air to the sensor to reduce this reading The display will advance to the following This completes the calibration and the device can be put back into the normal operating mode Arrow Down to Enter Enter again and the SEC 3100 returns to normal operation ZERO 3 SPAN CAL VAL EXIT CALIBRA...

Page 41: ...e the set point Once the correct set point is displayed select Enter and the new value will be accepted Arrow Down Selecting Enter will allow the operator to change the operation of the relay operation from Non Latching NORMAL to Latching LATCHING or to Audible AUDIBLE If the relays are set to Latching or Audible the magnet can be used to reset unlatch or silence the relays by selecting any magnet...

Page 42: ...d falls below the alarm set point Once the correct operation is selected use the Down arrow to advance to the next menu item Arrow Down Selecting Exit will advance to the next menu This menu will allow the operator to select another relay to program Or select Fault or Exit and the next display will be Selecting Enter on this display will put the SEC 3100 back into normal operation ALARM LOW LATCH ...

Page 43: ...ys Select Enter Select Enter Using the Up and Down arrows the operator can change the ON delay time for the relay to actuate after the alarm threshold has been exceeded The time is measured in seconds 0 255 Once the correct time is displayed select Enter to accept the new value Then Exit the menu and proceed on to the next selection In this example the Low alarm relay will actuate 30 seconds after...

Page 44: ...m has cleared Arrow Down Selecting Enter will allow the operator to change the operation of the relay coil from normally de energized ENERGIZED NO to normally energized ENERGIZED YES Once the correct operation is selected use the Down arrow to advance to the EXIT menu Select Enter to go back to the Relay Menu This menu will allow the operator to select another relay to program Or select Exit and t...

Page 45: ...umber select Enter Use the Up and Down Arrows to change the ID number 0 255 Once the correct ID number is displayed select Enter Arrow Down to Online Using Enter the operator can toggle between Online YES and Online NO Online YES turns on the MODUS RS485 communication Online NO turns the MODBUS RS485 communication off Arrow Down to Exit Enter NETWORK HIDE ZONE 0 ID ONLINE EXIT ZONE 0 ID ONLINE EXI...

Page 46: ...e Self Test will make the sensor generate a 4 20 mA input into the SEC 3100 from 4 mA to 20 mA 0 fullscale In the self test mode the SEC 3100 outputs are fully functional The SEC 3100 will display the rising gas level the 4 20 mA output will increase to 20 mA the relays will actuate and the RS485 information will be transmitted to the control system The following screen will be displayed Once the ...

Page 47: ...MM DD YYYY Time is HH MM SS Below is an example Enter from above display Arrow Up one number Enter Continue with the sequence until the correct date appears Then select Enter and the following will be displayed At this point the operator can advance to setting the correct time using the Down Arrow Time numbers are changed using the procedure as the Date numbers Once the correct Time is programmed ...

Page 48: ...Part Number 3100 EXP MANUAL REV 11 20141007 Select Enter Selecting Enter again will return the SEC 3100 to normal operation EXIT ...

Page 49: ...is will accept the new settings The display will be the following To adjust the full scale 20 mA current output arrow down and select ENTER Using the UP DOWN arrows will increase UP arrow or decrease DOWN arrow the number Increasing the number will raise the 20 0 mA current output lowering the number will decrease the 4 0 mA number Note the number can be set to a negative number 2 etc Once the cor...

Page 50: ...r 3100 EXP MANUAL REV 11 20141007 V FIGURES Figure 1 Overall Layout Figure 2 SEC 3100 Wiring Figure 3 SEC Sensor Separation Kit Figure 4 Mounting SEC 3100 and SEC Millenium Figure 5 Mounting SEC 3100 and SEC 3000 ...

Page 51: ...gnetic Switch 3 Mounting holes 2 Fault LED Green OK Red Fault SENSOR ELECTRONICS CORPORATION 12730 Creek View Avenue Savage Minnesota 55378 USA T 952 938 9486 F 952 938 9617 sales sensorelectronic com FIGURE 1 SEC 3100 OVERVIEW Field Wiring Port 2 x Power 4 20 mA RS485 MODBUS Alarm Relays Memory Data Card Slot Alarm LED Green OK Yellow Low Alarm Orange Mid Alarm Red High Alarm Gas Sensor Port 1 x ...

Page 52: ... 3100 SEC 3100 WIRING TB 3 SENSOR WIRING TB 1 RELAY WIRING TB 2 POWER DATA HWY ANALOG OUTPUT TB 1 12 LOW ALARM N C 11 LOW ALARM COMMON 10 LOW ALARM N O 9 MID ALARM N C 8 MID ALARM COMMON 7 MID ALARM N O 6 HIGH ALARM N C 5 HIGH ALARM COMMON 4 HIGH ALARM N O 3 FAULT N E N C 2 FAULT N E COMMON 1 FAULT N E N O SENSOR ELECTRONICS CORPORATION 12730 Creek View Avenue Savage Minnesota 55378 USA T 952 938 ...

Page 53: ...ber 3100 EXP MANUAL REV 11 20141007 SENSOR ELECTRONICS CORPORATION 12730 Creek View Avenue Savage Minnesota 55378 USA T 952 938 9486 F 952 938 9617 sales sensorelectronic com FIGURE 3 SEC SENSOR SEPARATION KIT ...

Page 54: ...Part Number 3100 EXP MANUAL REV 11 20141007 FIGURE 4 SEC 3100 SEC Millenium Mounting ...

Page 55: ...Part Number 3100 EXP MANUAL REV 11 20141007 FIGURE 5 SEC 3100 SEC 3000 Mounting ...

Page 56: ...TB 1 J1 TB 2 J2 1 6 1 6 1 4 1 6 TB 5 J5 TB 6 J6 ...

Page 57: ...O 4 Mid Alarm N C 5 Fault Common 5 Mid Alarm Common 6 Fault N C 6 Mid Alarm N O TB 5 Sensor Wiring TB 6 Power Data Wiring 1 DC Common Black 1 Data A 2 24 VDC Red 2 Data B 3 4 20 mA Blue or Green 3 Iso Common 4 Communication White 4 24 VDC Input Power 5 DC Common 6 4 20 mA Output Housing Dimensions 3 54 W x 4 17 L x 2 28 H inches 90 W x 106 L x 58 H mm ...

Page 58: ...rovides dual interface capabilities for the SEC 3000 Gas Detector family SEC Millenium and SEC 5000 Infrared Gas Detector families The SEC 3120 features Dual sensor interfacing to enable like sensor redundancy or control or dissimilar sensor types Back lighted LCD for Gas Level Unit Parameter display Four 4 Alarm Fault Relays configurable for alarm set points latching and multi sensor relay logic ...

Page 59: ...ion Add 0 8 W Heater option Add 5 9 W Max all options 32 V 12 48 W Humidity 0 99 RH Non condensing Housing Construction Epoxy coated aluminum Certification CSA NRTL Class 1 Div 1 Groups B C D T5 IECEx Class 1 Zone 1 Group IIC UL 2075 Housing Dimensions 5 25 w x 5 30 L x 4 95 H inches 131 W x 132 L x 124 H mm Weight Approximately 6 lbs 2 8 Kg SEC 3120 Digital Gas Transmitter Dual Sensor Specificati...

Page 60: ... Platforms Nuclear Industry Buildings Fertilizer Industry Automotive Industry Tunnels Engine Test Rooms Medical Facilities SEC 3120 DIN Digital Gas Transmitter Operation The SEC 3120 DIN provides interface capabilities for the SEC 3000 Gas Detector and SEC Millenium Infrared Gas Detectors The SEC 3120 DIN features Back lighted LCD for Gas Level Unit Parameter display Four 4 configurable Alarm Faul...

Page 61: ...r relay indication Housing Dimensions Operating Voltage 3 54 W x 4 17 L x 2 28 H inches 18 32 VDC 90 W x 106 L x 58 H mm Operating Current No Sensor Weight 125mA Max 24VDC Approximately 2 lbs 0 9 Kg SEC 3120 DIN Partial Gas List Oxygen O2 Carbon Monoxide CO Hydrogen H2 Germane GeH4 Ammonia NH3 Silane SiH4 Nitric Oxide NO Phosphine PH3 Bromine Br2 Sulfur Dioxide SO2 Fluorine F2 Nitrogen Dioxide NO2...

Page 62: ... Electronics Corporation Rev 10 20150707 SEC3120 Transmitter Dual Sensor Display Instruction and Operation Manual P N 1580281 Rev 10 20150707 Sensor Electronics Corporation 12730 Creek View Ave Savage Minnesota 55378 USA 952 938 9486 Fax 952 938 9617 www sensorelectronics com ...

Page 63: ...re paid to the factory and found defective within the warranty would be repaired or replaced at SEC s option SEC will return repaired or replaced equipment pre paid lowest cost freight This warranty does not apply to items which by their nature are subject to deterioration or consumption in normal service Such items may include Fuses and Batteries Warranty is voided by abuse including rough handli...

Page 64: ...uring Operation 12 8 1 Required Sequence for Changes to Configuration 12 8 2 Date and Time 12 8 3 Relay Settings Latching Delay and Control Logic 14 8 4 Sensor Mode Single Unique or Identical 17 8 5 Alarm Settings Threshold Values and Active Mode 19 8 6 Network ID Sensor Display Network Identities 20 8 7 ModBus Settings 23 9 Sensor Calibration 26 10 Diagnostic Functions 29 11 Selt Test Menu Select...

Page 65: ...d as a Modbus RTU Slave Optional alarm and fault relays Non intrusive programming Non intrusive calibration Removable non volatile time stamped data logging Optional IS barrier Digital communication link to SEC Gas Detectors Multi port housing for easy installation 2 APPROVALS CERTIFICATIONS North American c us Certificate Class I Division 1 Groups B C D Temp T5 IECEx International Certificate Ex ...

Page 66: ...ting Voltage 24 VDC Nominal Range 18 to 32 Vdc measured at the detector head Current Draw without sensors Average 250 mA Peak 500 mA Input Sensor Digital 0 5 V Sensor Electronics Corp SEC Proprietary Single Wire Digital signal from the sensor This signal is used by the sensor to communicate status and gas data and is used by the display to initiate sensor calibration and query status Output Analog...

Page 67: ...ir it could also rise How rapidly will the gas diffuse into the ambient air Select a location for the sensor that is close to the anticipated source of a gas leak Wind or ventilation characteristics of the immediate area must also be considered Movement of air may cause gas to accumulate more heavily in one area than in another The detector should be placed in the areas where the most concentrated...

Page 68: ...strip wires to 3 8 inch Solder tin the exposed wire to increase durability Protective bonding is provided by an internal screw location for connection of a grounding wire Installation of this wire should include the use of a locking feature i e locking washer Conduit 1 For hazardous location installations seals must be installed within 18 inches of conduit entries The SEC3120 has three 3 NPT threa...

Page 69: ...LARM N O 6 MID ALARM N C 5 MID ALARM COMMON 4 MID ALARM N O 3 LOW ALARM N C 2 LOW ALARM COMMON 1 LOW ALARM N O NC NORMALLY CLOSED NO NORMALLY OPEN TB 2 SENSOR 1 1 WHITE DATA CAL 2 BLUE OR GREEN 4 20 mA 3 RED 24 VDC 4 BLACK DC COMMON TB 3 SENSOR 2 1 WHITE DATA CAL 2 BLUE OR GREEN 4 20 mA 3 RED 24 VDC 4 BLACK DC COMMON TB 4 MAIN TB 1 RELAY SENSOR ELECTRONICS CORPORATION 29730 CREEK VIEW AVE SAVAGE M...

Page 70: ...formation display When sensor one information is displayed the alarm state LEDs indicate the alarm status for sensor one When sensor two s information is displayed the alarm state LEDs indicate the alarm status for sensor two The color of the Alarm LED indicates the Alarm level Low Alarm Yellow Mid Amber and High Red The fault state LED toggles with the sensor information display as well except wh...

Page 71: ...aged Inital Power Up Screen Sequence of the SEC3120 BRWN Brown Out Reset or SOFT RESET shown on bottom line for a software reset 005 Counts down to 000 second startup delay VER refers to the Firmware version installed in the display INIT ROM FROM RAM permanent parameters transferred from either ROM to NVRAM or from NVRAM to ROM or ROM and RAM are IDENTICAL BOOT SENSOR SYSTEM Starting up sensor con...

Page 72: ...eft of the screen The right side of the screen will display the ID Range Gas Type and Status The bottom line will scroll through the MC memory card status Date Time and if a sensor has a warning code will display WARN xxx where xxx is a cell code Example The normal display screen will toggle between sensor one and sensor two information at a rate of approximately once every two to three seconds Th...

Page 73: ... line turn Modbus mode to OFF 2 Delete this unit from the SEC3500 HMI or equivalent device if it was previously online or discovered Consult the SEC3500 manual for details 3 Change the Sensor Role to either Identical or Unique to unlock subsequent adjustments 4 Set the relay control Latching Delay and Logic AND OR Sensor 1 or Sensor 2 5 Assign the Sensor Mode Identical Unique or Single 6 Set Alarm...

Page 74: ...o edit the TIME field Use the UP and DOWN switches to choose the hour minutes or seconds to edit and select ENTER Use the UP and DOWN switches to set the value and select ENTER edit hour is shown in figure Use the UP and DOWN arrows to move between hours minutes and seconds Hours Minutes Seconds DATE MM DD YYYY TIME HH MM SS PREVIOUS MENU DATE MM DD YYYY TIME HH MM SS PREVIOUS MENU DATE MM DD YYYY...

Page 75: ... has cleared This causes the user to acknowledge the activation in order to clear any alarms Delay Delay can also be applied to the activation ON or deactivation OFF of the individual relays The delay can be up to 255 seconds for each setting If a delay is set to the relay activation ON DELAY the alarm or fault associated with that relay will not be triggered until after the alarm condition has re...

Page 76: ...t condition or an SEC3120 unit fault condition Alarm and fault states of sensor two will NOT cause any relays to be engaged This relay mode is commonly used in conjunction with the Single Sensor Role and must be set PRIOR to setting the Single Sensor Role Sensor Two All alarm relays are controlled exclusively from the alarm status of sensor two The fault relay is engaged by either a sensor one fau...

Page 77: ...e UP and DOWN switches to choose the desired logic option SENSOR ONE relays respond to sensor one alarm states only SENSOR TWO relays respond to sensor two alarm states only AND relays will activate only when both sensor alarm states are at the same action level OR relays will activate when either sensor s alarm state is active ENTER on PREVIOUS MENU to return to the Relay Menu and choose to perma...

Page 78: ...l be issued and the fault relay will be engaged This mode is commonly used for redundancy such as two oxygen sensors used to ensure that the actual oxygen levels are truly at the same appropriate value before triggering the associated alarms In this example the relay mode should be configured in the AND logical configuration for this method to work as described Relay logic modes for Sensor 1 Senso...

Page 79: ...S screen for each field being changed Scroll down to bring up the next page of the Modbus Settings Menu Select ENTER on PREVIOUS MENU to return the screen to the Network Menu Scroll down to PREVIOUS MENU and select ENTER to return the screen back to the Main Menu Select ENTER on SAVE CHANGES to return the screen back to the Main Menu Screen Scroll down to Page 2 of the Main Menu Screen Scroll down...

Page 80: ...eshold has been met Turning the setting YES will keep the transmitter relays from activating and the LEDs from changing color when the unit is in a warning Alarm Menu Selected from the Main Menu Move the cursor to ALARM and select ENTER to open the alarm menu ENTER on FOR SENSOR ONE TWO to choose which sensor to perform alarm configuration operations DOWN switch to select sensor one Up switch to s...

Page 81: ...00 HMI panels are the master The SEC3120 Modbus Network ID Modes are Legacy 3100 Mode This is not a mode that is selected directly by the user interface menus however this mode can be set by the SEC3500 HMI for communication with older legacy SEC3500 HMI Panels It is not a mode that should be intentionally set for use with Modbus Master s other than legacy SEC3500 HMI Panels In this mode network I...

Page 82: ...the SAVE CHANGES screen for each field being changed Scroll down to the 2nd page of the Modbus Settings Menu Select ENTER on PREVIOUS MENU to return the screen to the Network Menu Scroll down to and select ENTER on PREVIOUS MENU to return the screen back to the Main Menu Screen Select ENTER on SAVE CHANGES to return the screen back to the Main Menu Screen Scroll down to bring up Page 2 of the Main...

Page 83: ... the cursor to ID and select ENTER The IDs of the sensors may be set in the range 1 254 however they cannot be set to the same value Note Be sure to assign the sensor an ID number not shared by any other sensors in the HMI s network To set the Zone of each sensor move the cursor to ZONE and select ENTER The ZONE can be set in the range 1 254 Scroll down and select ENTER on PREVIOUS MENU to return ...

Page 84: ...atible with Modicon Modbus Specification PI MBUS 300 Rev J SEC3500 HMI Panels communicate using SEC standard RS485 or default configuration parameters as shown below since they provide the most reliable compromise for speed distance and error tolerance Baud Rate 9600 Parity None Stop Bits 2 Data Bits 8 The default parameters 485 Bus Settings Menu Item SEC DEFAULT shown above are mandatory for the ...

Page 85: ...odbus Settings Menu Page 2 Select ENTER on PREVIOUS MENU to exit the Modbus Settings Menu and return to the Network Settings Menu Screen Scroll down to and select ENTER on PREVIOUS MENU to return to the Main Menu Screen Select ENTER on SAVE CHANGES The screen will return to the Main Menu Scroll down to Main Menu Page 2 Scroll down to and select ENTER on PREVIOUS MENU to return to the Initial Top M...

Page 86: ...s by moving the cursor to COMM ALTERNATE and selecting ENTER The alternate values are 9600 baud 8 data bits no parity and 1 stop bit The following display is shown This is just an informational box to indicate what the settings are The operator may select ENTER to return to the 485 bus menu 485 Bus Custom Settings Menu The operator can set the 485 bus to custom communication settings by moving the...

Page 87: ... of 1200 2400 4800 9600 19200 and 38400 Return to the 485 bus menu and save the changes by moving the cursor to the next screen and select ENTER Scroll down to PREVIOUS MENU and select ENTER to return to the Modbus Settings Menu Screen Scroll down to PREVIOUS MENU and select ENTER to return to the Main Menu Screen Select ENTER on SAVE CHANGES to return to the Main Menu Screen 9 Sensor Calibration ...

Page 88: ...llowing screens will be displayed Once complete the SEC3120 will return to the calibration menu The sensor has been successfully zeroed if no faults are indicated ZERO CAL SENSOR ONE 1 WAIT FOR START ENT TO ABORT ZERO CAL present gas value SENSOR ONE TWO PREV ENT START ZERO CAL SENSOR ONE 1 IN PROGRESS ENT TO ABORT ZERO CAL SENSOR ONE 1 COMPLETE DONE STOPPING SETTING CAL DATE SENSOR ONE 1 WAIT FOR...

Page 89: ...o the sensor or ABORT CHANGES to return to the previous screen The Following screens are displayed To Span calibrate the sensor move the cursor to SPAN and select ENTER Apply clean air N2 for an oxygen sensor and wait for the present gas value to indicate a stable value Select ENTER The following screens will be displayed SPAN CAL SENSOR ONE 1 WAIT FOR START ENT TO ABORT SPAN CAL present gas value...

Page 90: ...perator to command the SEC3120 to reboot toggle the LEDs typically Locator Mode with alternating flashing red green alarm fault lights and toggle the individual relays on and off to verify operation Reboot System By selecting ENTER with the cursor on REBOOT SYSTEM the operator will command the SEC3120 to reboot This action results in the SEC3120 Transmitter EJECT MEMORY CARD ABORT WARMUP INFO MAIN...

Page 91: ...llscale In the self test mode the SEC3120 outputs are fully functional The SEC3120 will display the rising gas level the 4 20 mA output will increase to 20 mA the relays will activate and the RS485 information will be transmitted to the control system Move the cursor to SELF TEST and select ENTER to open the self test menu The self test can be run on sensor 1 sensor 2 or both sensors simultaneousl...

Page 92: ...OR INFO displays the information for both of the sensors 003 counts down to 000 seconds DDD Device ID for sensor 1 EEE Device ID for sensor 2 TYP Sensor type 00 is a SEC3000 32 is SEC Millennium FW Version of sensor software SN Sensor serial number Select PREVIOUS MENU to go back to the initial menu screen 13 Hide Low Gas The Hide function allows the operator to not display the gas reading will al...

Page 93: ...ard to start storage over The SEC3120 will continue to log data to the flash card until it reaches 100 full At that time the status will change to MC FULLNOW indicating that there is no more room to store data At this point data storage has STOPPED and events may be lost that would otherwise be stored If the card is removed and reinserted the SEC3120 may eventually display the status as MC FAULT i...

Page 94: ...Event 03 Alarm High Level Triggered Event 04 Alarm Mid Level Triggered Event 05 Alarm Low Level Triggered Event 06 Change in Gas Level 5 of Sensor Range Event 07 Sensor Fault Missing Not Identical Detected Event 08 Sensor Calibrated Event 09 Flash Cleared Restarted Event 10 Self Test Initiated by Operator Event 11 Self Test Concluded by Operator Event 12 Self Test Aborted by Operator Event 13 Sens...

Page 95: ... 31 yyyy Year 2000 2099 HH Hours 24 hour format 00 23 MM Minutes 00 59 SS Seconds 00 59 S1 Literal text for sensor one S1 S2 Literal text for sensor two S2 BB Literal text for both sensors BB ID Replaced with literal text S1 S2 or BB based on sensor s reporting on US 3120 Unit Serial Number DVID Disk Volume ID FWMaj Firmware Major Version Number Min Firmware Minor Version Number Rev Firmware Revis...

Page 96: ...e command and control etc This requires the SEC3120 to have sequential Modbus network IDs one assigned for each physical sensor attached to it If the SEC3500 HMI or its operator attempts to Discover an SEC3120 with a single network ID with a sensor role other than single or change from dual network IDs to a single network ID with a sensor role other than single with an already discovered and onlin...

Page 97: ...l Transmitters replacement of SEC3100 Single Digital Transmitters with SEC3120 Dual Digital Transmitters and SEC3120 Digital Transmitters that may initially start out as Single Sensor Role configurations may be upgrade to dual sensor roles through the addition of additional sensors to the Transmitters Make sure that there are enough gaps in the Network ID value planning to accommodate the initial ...

Page 98: ...Operator Manual Page 37 of 40 P N 1580281 SEC3120 Digital Transmitter Sensor Electronics Corporation Rev 10 20150707 APPENDIX A Supplement Certification Listed Data ...

Page 99: ...Operator Manual Page 38 of 40 P N 1580281 SEC3120 Digital Transmitter Sensor Electronics Corporation Rev 10 20150707 ...

Page 100: ...Operator Manual Page 39 of 40 P N 1580281 SEC3120 Digital Transmitter Sensor Electronics Corporation Rev 10 20150707 ...

Page 101: ...Operator Manual Page 40 of 40 P N 1580281 SEC3120 Digital Transmitter Sensor Electronics Corporation Rev 10 20150707 ...

Page 102: ...28 16 bit Standard Modbus Technical Use Sheet For Version 1 2 SEC 3120 Digital Transmitters P N 1580282 Rev 1 20121228 Sensor Electronics Corporation December 2012 Sensor Electronics Corporation 5500 Lincoln Drive Minneapolis Minnesota 55436 USA 1 952 938 9486 Tel 1 952 938 9617 Fax 1 800 285 3651 Toll Free http www sensorelectronics com ...

Page 103: ...able 3 Regions 1 8 Sensors x region sensor 20 Table 4 Region 9 3120 Unit Registers 21 Table 5 RTU Message Frame 23 Table 6 Function Codes Supported By SEC 3120 25 Table 7 Function Code 03 Read Holding Registers 26 Table 8 Sensor Status Code Parameter Table 29 Table 9 Sensor Error Code Parameter Table 30 Table 10 Alarm Configuration Parameter Table 31 Table 11 Function Code 06 Preset Holding Regist...

Page 104: ... SEC 3120 Modbus Standard Supported The SEC 3120 Digital Gas Transmitter supports master mode communication as a Modbus RTU slave While it supports other Modbus interfaces this document addresses the specific 16 bit standard Modbus protocol as described in the Modicon Modbus Specification PI MBUS 300 Rev J The reader should familiarize themselves with this document to fully understand and utilized...

Page 105: ...ved for SEC 32 bit future 06000 06999 46001 47000 Reserved for future use 07000 07499 47001 47500 Reserved for SEC 32 bit future 07500 07999 47501 48000 Reserved for SEC 32 bit future 08000 08999 48001 49000 Reserved for SEC HMI Advanced SID 09000 09998 49001 49999 Reserved for SEC HMI Legacy Memory Map 16 bit Interface Holding Registers Overview The SEC 3120 implements the 16 bit Modbus interface...

Page 106: ...led up by factor representing the units of measurement for that specific sensor s current gas type PPM LEL V V etc Operating Status normal calibrating self test start up in an alarm low mid high or fault Gas category Type toxic hydrocarbons oxygen etc Sensor firmware version Sensor serial number Alarm relay mode trip above or below threshold audible or normal action Modbus address Network ID Senso...

Page 107: ...rs SEC 3120 Modbus RS 485 Network Connections Pin 5 RS485 B of the SEC 3120 power and communication connection block P5 is typically connected to a Modbus Master device RX terminal in two wire connections For the EGX 100 Gateway this would be Pin 4 of the RS485 connection block Pin 4 RS485 A of the SEC 3120 power and communication connection block P5 is typically connected to a Modbus Master devic...

Page 108: ...sensor fault drives fault relay coil The alarm relay logic mode can be changed to AND forcing both sensor s alarm status to be in agreement before the alarm relay coils are driven except for fault relay coil This mode is typically used with the Identical Sensor Role to provide measurement redundancy 3 Modbus Network ID Mode Unique One Network ID is assigned to each sensor typically sensor 2 ID is ...

Page 109: ...efore returning to make further changes Do NOT try to change the network IDs or RS485 bus settings without exiting the menus first 4 Modbus Network IDs Set the Modbus Network ID s Addresses based on the network mode chosen above using the Network Modbus ID menu Save the changes first and exit the menus before returning to make further changes 5 RS485 Bus Settings Set the RS485 Communication Settin...

Page 110: ...enu item up the list is moved to a higher value is chosen etc The Enter Select Control is position below the center of the LCD display When activated using a magnet on explosion proof versions or through a push button on DIN rail mount units from the main status screen the menu system is entered and displayed If on a menu item that item will be chosen If a value is selected to be changed it will e...

Page 111: ...sterisk to the left of the menu item row indicates where the cursor is As you advance the cursor down the list by activating the down left arrow control the asterisk moves to indicate the newly highlighted menu item row just as the asterisk moves up as you activate the up right arrow control When you activate the Enter Select control that menu item is selected and the menu listed on that menu item...

Page 112: ...E MODE EXIT LOW ALARM SETTINGS MENU MID ALARM SETTINGS MENU CHANGE MID SET POINT VALUE CHANGE MID ACTIVE MODE EXIT MID ALARM SETTINGS MENU HIGH ALARM SETTINGS MENU CHANGE HIGH SET POINT VALUE CHANGE HIGH ACTIVE MODE EXIT HIGH ALARM SETTINGS MENU ALARM PAGE 2 EXIT TOP ALARM CONFIGURATION MENU RELAY CONFIGURATION TOP MENU RELAY PAGE 1 LOW RELAY SETTINGS MENU LOW RELAY SETTINGS MENU PAGE 1 CHANGE LOW...

Page 113: ...NU SELECT SEC DEFAULT SETTINGS SELECT ALTERNATE SETTINGS CUSTOM 485 LINE SETTINGS MENU CUSTOM 485 LINE SETTINGS PAGE 1 CHANGE DATA BITS CHANGE STOP_BITS CHANGE PARITY MODE CHANGE BAUD RATE CUSTOM 485 LINE SETTINGS PAGE 2 EXIT CUSTOM 485 SETTINGS MENU EXIT 485 BUS SETTINGS MENU MODBUS NETWORK MENU PAGE 2 EXIT MODBUS NETWORK MENU EXIT NETWORK TOP MENU MAIN MENU PAGE 2 HIDE LOW GAS MENU TOGGLE HIDE M...

Page 114: ... to save the changes or discard them before the previous menu is displayed If you want to make the changes permanent choose Save if you are not sure then choose Abort Save or Abort Changes Popup SAVE CHANGES ABORT CHANGES Figure 5 Changing the 3120 Sensor Role After entering the menu system choose the Main Menu Top Menu 1 EJECT MEMORY CARD ABORT WARMUP INFO MENU MAIN MENU Top Menu 2 SEC DIAGNOSTIC...

Page 115: ...he value that is changing and that the up down controls now effect choosing a value up down When the correct choice shows active enter again and the asterisk to the right will disappear Scroll down the menu and choose Previous Menu to back out of the Modus Settings menu then choose Previous Menu to exit the Network Menu which will bring up the Save or Abort confirmation then scroll down to and cho...

Page 116: ...enu 2 LOGIC MODE PREVIOUS MENU Then use the up down keys to select the desired mode Relay Logic Mode Menu MODE AND PREVIOUS MENU Change the item to OR for our example Notice the asterisk to the right disappears Now scroll down and choose the Previous Menu item to return to the Relay Settings menu which will bring up the Save or Abort confirmation Scroll down to and choose the Previous Menu item to...

Page 117: ... CALIBRATION ALARM RELAY NETWORK Main Menu 2 HIDE LOW GAS SELF TEST SET DATE TIME PREVIOUS MENU Then choose the Modbus Settings Menu Network Top Menu NETWORK ID MENU MODBUS SETTINGS PREVIOUS MENU Then highlight the Net ID item and activate enter Modbus Settings Menu 1 ONLINE YES SENSORS UNIQUE NET ID SINGLE 485 BUS MENU Modbus Settings Menu 2 PREVIOUS MENU Using the up down arrows change the value...

Page 118: ...rk ID After entering the menu system choose the Main Menu Top Menu 1 EJECT MEMORY CARD ABORT WARMUP INFO MENU MAIN MENU Top Menu 2 SEC DIAGNOSTICS RESET RELAYS FORMAT FLASH CARD EXIT Then choose the Network Menu Main Menu 1 CALIBRATION ALARM RELAY NETWORK Main Menu 2 HIDE LOW GAS SELF TEST SET DATE TIME PREVIOUS MENU Then choose the Network ID Menu Network Top Menu NETWORK ID MENU MODBUS SETTINGS ...

Page 119: ...ll down and choose the Previous Menu item to exit to the Main Menu which will bring up the Save or Abort confirmation Scroll down to and choose the Previous Menu item to exit to the Top Menu Scroll down to and choose the Exit menu item to exit and return back to the Main Status Screen Figure 9 Changing 3120 485 Bus Settings After entering the menu system choose the Main Menu Top Menu 1 EJECT MEMOR...

Page 120: ...e Save or Abort confirmation to exit and return to the Modbus Settings menu Scroll down to and choose the Previous Menu item to exit and return to the Network Top Menu Scroll down to and choose the Previous Menu item which will bring up the Save or Abort confirmation to exit and return to the Main Menu Scroll down to and choose the Previous Menu item to exit and return to the Top Menu Scroll down ...

Page 121: ...or specifics 42004 07 Alarm Set Points Scaled 42011 Network Zone ID with password 42019 27 Alarm Set Points IEE 754 32 bit floating point 42028 39 Calibration Value IEE 754 32 bit floating point 42040 Start Self Test Table 3 Regions 1 8 Sensors x region sensor Holding Register Address Read or Write Sensor Register Description See Parameter Table for specifics 42x01 Read Gas Concentration Scaled 42...

Page 122: ...nly Modbus Mode 42921 Write Only Restore Unit back from Listen Only Modbus Mode 42922 Read Maximum number of sensors that can be attached 42923 Read Unit Type Code 42924 25 Read Unit Firmware Version 2 words for major minor build Modbus Protocol Introducing Modbus Protocol Modbus communication is based on a master slave technique in which only one device the master can initiate transactions querie...

Page 123: ...and the data bytes contain a code that describes the error The error check field allows the master to confirm that the message contents are valid RTU Modbus Message Framing In RTU serial transmission mode a Modbus message is placed by the transmitting device into a frame that has a known beginning and ending point This allows receiving devices to begin at the start of the message read the address ...

Page 124: ...es a slave by placing the slave address in the address field of the message When the slave sends its response it places its own address in the address field of the response to let the master know which slave is responding Address 0 is used for the broadcast address which all slave devices recognize The function code field of a message frame contains eight bits RTU For the SEC 3120 valid codes are ...

Page 125: ...the entire message It is applied regardless of any parity check method used for the individual characters of the message The CRC field is 2 bytes containing a 16 bit binary value The CRC value is calculated by the transmitting device which appends the CRC to the message The receiving device recalculates a CRC during receipt of the message and compares the calculated value to the actual value it re...

Page 126: ...ly mapped for function codes 3 6 and 16 Otherwise an exception response will be generated In most cases there is no response for a query that contains an invalid slave address invalid CRC data or a non supported broadcast mode etc In some cases the unit might issue an Exception 2 as an error response if an invalid register address is requested for a valid function code However if invalid function ...

Page 127: ...ating Status Bit 0 1 alarm status 0 0 no alarm 0 1 low alarm 1 0 mid alarm 1 1 high alarm Bit 2 fault alarm status 1 fault 0 no Bit 3 self test 1 testing 0 not Bit 4 cell test warning 1 have warning 0 no Bit 5 init warm 1 init startup 0 idle run Bit 6 sensor missing 1 missing 0 ok Bit 7 calibration 1 calibrating 0 not Bit 8 15 Sensor Status Code 8 bit integer 2x02 42x03 Sensor Firmware Version 1 2...

Page 128: ...h word 2x23 42x24 Sensor Mid Alarm Set Point low word 2x24 42x25 Sensor High Alarm Set Point Password Register 2x25 42x26 Sensor High Alarm Set Point high word 2x26 42x27 Sensor High Alarm Set Point low word 2x27 42x28 Sensor Calibration Value Password Register 2x28 42x29 Sensor Calibration Value high word 2x29 42x30 Sensor Calibration Value low word 2x30 42x31 Sensor Range Value high word 2x31 42...

Page 129: ...ord 1 Bit 0 Have a fault from sensor 1 Bit 1 Have a fault from sensor 2 Bit 2 Have a fault from sensor 3 Bit 3 Have a fault from sensor 4 Bit 4 Have a fault from sensor 5 Bit 5 Have a fault from sensor 6 Bit 6 Have a fault from sensor 7 Bit 7 Have a fault from sensor 8 Bits 8 15 Reserved for future sensor channels 2902 42903 Bit mapped Fault Relay On Reason Code Word 2 Bits 7 0 Sensor error code o...

Page 130: ...alues TBD 2923 42924 Unit Firmware Version Word 1 Major version MSB 0 255 Minor version LSB 0 255 2924 42925 Unit Firmware Version Word 2 Revision Build number 16 bit build number increment 0 65535 Table 8 Sensor Status Code Parameter Table Value Hex Description 0000 Sensor is running normal mode All is well OK 0001 Not used 0002 Sensor Zero Calibrating 0003 Sensor Span Calibrating 0004 Sensor 4 2...

Page 131: ...on 2 error 0008 Signal High Error 0009 4VDC Reference Low 000A 4VDC Reference High 000B Balance Pot Max 000C Balance Pot Min 000D AGC Pot Max 000E AGC Pot Min 000F Span Pot Max 0010 Span Pot Min 0011 Sensor Never Hot Zero Calibrated 0012 Sensor Never Cool Zero Calibrated 0013 Unit Temperature 85 degrees Celsius 0014 Unit Temperature 35 degrees Celsius 0015 Insufficient Analytical Range 0016 No tab...

Page 132: ...starting register and quantity of registers to be read SEC 3120 internal registers are addressed starting at zero Modbus holding registers 1 16 are addressed as 0 15 Multiple sensors are allowed to be attached to a single 3120 unit therefore the register map is split into regions as shown previously in Table 1 Each sensor has its own region a repetition of the same parameter registers that address...

Page 133: ...ponse to the query The contents of register 42104 are shown as the two byte values of 01 2A hex or 298 decimal The contents of registers 42105 and 42106 are 01 8F and 03 21 hex or 399 and 801 decimal respectively Read Holding Register Response Field Name Example Hex Slave Address 11 Function Code 03 Byte Count 06 Data High Byte Register 42104 01 Data Low Byte Register 42104 2A Data High Byte Regis...

Page 134: ...t mode with function presets to the same register reference in all attached slaves however the SEC 3120 supports multiple sensors attached to a single unit hence broadcast mode is not allowed except for one preset register pair 42920 listen only mode and 42921 restore from listen only mode To accomplish the same functionality as a broadcast to the same preset reference in the SEC 3120 so long as t...

Page 135: ... Hex When the password is added 4000 Hex the complete value needed to write the register and change the low set point then is 40D4 Hex Zone ID 2010 42012 and Self Test 2039 42040 may be written to in region zero apply to all sensors for a 3120 with two or more sensors attached when the sensor role is either Unique or Identical modes but NOT when in Single sensor role an exception message will be g...

Page 136: ...mands addresses to it or broadcast other than command to restore from listen only 2920 4000 Hex must be added as a password to write value 2920 42921 Modbus Restore From Listen Only 00FF engages Response will be given and unit will resume responding to commands addresses to it or broadcast 4000 Hex must be added as a password to write value The SEC 3120 supports sensor preset holding registers as ...

Page 137: ...h Set Point Holding Registers Response Field Name Example Hex Slave Address 11 Function Code 06 Address High 07 Address Low D5 Data High 44 Data Low B0 CRC Low Byte A9 CRC High Byte 62 Preset One Sensor High Set Point Holding Register Response Field Name Example Hex Slave Address 11 Function Code 06 Address High 08 Address Low 39 Data High 44 Data Low B0 CRC Low Byte 6B CRC High Byte 83 Preset ALL...

Page 138: ...20 unit will issue an Exception 8 as a response If the SEC 3120 unit is not operating in identical sensor role mode for setting threshold values it will generate an Exception 3 response Response Exception 2 Field Name Example Hex Slave Address 01 Function Code 86 Exception Code 02 CRC Low Byte C3 CRC High Byte A1 Response Exception 3 Field Name Example Hex Slave Address 01 Function Code 86 Excepti...

Page 139: ...ue 4000 Hex must be added as a password to write value 2x10 42x11 Sensor Zone ID 4000 Hex must be added as a password to write value 2x18 42x19 Sensor Low Set Point Enable Register This register must be written to first with 4259 Hex as a password 2x19 42x20 Sensor Low Alarm Set Point Float high word 2x20 42x21 Sensor Low Alarm Set Point Float low word 2x21 42x22 Sensor Low Alarm Set Point Enable ...

Page 140: ...he sensor role must be Identical however if in the Single sensor role an exception message will be transmitted to the master If sensor role is Identical values must also be identical Internal Register Address Holding Register Address Function Code 16 Write Multiple Unit Registers Data bits and Parameter Specifics 2911 42912 New 3120 Unit Clock Month Value 4000 Hex must be added as a password to wr...

Page 141: ... to the register value as a password For floating point register sets the first register in the trio is the password enable register This register must have the Hex value 4259 written to it first followed by the high word and then the low word of the 32 bit IEEE floating point encoded value using at leas one multiple write operation Parameter registers low mid and high alarm set points and calibra...

Page 142: ...ddressed as 0 Here is an example of a request to write holding registers 42119 42121 to set the low alarm set point floats 400 12 43C8 0F5C Hex in slave device 17 for sensor 1 The normal response is an echo of the query header returned after the register contents have been written Write Multiple Holding Registers Query Field Name Example Hex Slave Address 11 Function Code 10 Address High 08 Addres...

Page 143: ...ng in identical sensor role mode and an attempt to write to ALL sensors address range 42001 to 42100 except 42011 Zone ID 42040 Self Test it will generate an Exception 3 response Write Multiple Holding Registers Response Field Name Example Hex Slave Address 11 Function Code 10 Address High 08 Address Low 46 Item Count High 00 Item Count Low 03 CRC Low Byte 61 CRC High Byte 2D Response Exception 2 ...

Page 144: ...ord failure Since a 32 bit floating point value requires two 16 bit registers to hold the entire contents a set of three registers is designated 1 Password enable register must contain the Hexadecimal value 4259 2 High 16 bit word of IEEE 754 encoded floating point set point value 3 Low 16 bit word of IEEE 754 encoded floating point set point value A state machine ensures that the sequence order i...

Page 145: ...e than one must have identical gas types detection types and gas ranges The purpose of this role is to provide redundancy and reliability to sensitive detection operations where relays should not be activated unless at least two sensors are in agreement as to the actual gas concentration levels independently measured The relays are controlled in a logical AND operation for alarm levels while fault...

Page 146: ...r alarm level drives the respective relay Sensor faults by any sensor operate the fault relay in a logical OR configuration as well Modbus Effects since the 3120 head operates allowing multiple sensors having different gas detection types and ranges and sub channels o The address ALL sensor region 42001 42099 will be ignored and generate exception messages if addressed by a master No reads or writ...

Page 147: ...nics Corporation For Version 1 2 and above December 2012 P N 1580282 Rev 1 20121228 Sensor Electronics Corporation 5500 Lincoln Drive Minneapolis Minnesota 55436 USA 1 952 938 9486 Tel 1 952 938 9617 Fax 1 800 285 3651 Toll Free http www sensorelectronics com ...

Page 148: ...SEC 3120 Wiring TB 1 P3 TB 2 P6 1 6 1 6 1 2 3 4 1 2 3 4 7 6 5 4 3 2 1 TB 3 P1 TB 4 P5 ...

Page 149: ... Sensor Wiring TB 4 Power Data Wiring 1 DC Common Black 1 24 VDC 2 24 VDC Red 2 S1 4 20 mA out 3 4 20 mA Blue or Green 3 DC Common 4 Communication White 4 RS485 Data A 1 DC Common Black 5 RS485 Data B 2 24 VDC Red 6 RS485 ISO Comm 3 4 20 mA Blue or Green 7 S2 4 20 mA out 4 Communication White Housing Dimensions 3 54 W x 4 17 L x 2 28 H inches 90 W x 106 L x 58 H mm ...

Page 150: ...can be viewed and programmed from the SEC 3500 HMI Password protected security ensures only authorized access to critical screens Features Intuitive graphical interface 7 7 256 color 640x480 DSTN Display RS485 Modbus RTU Communication to SEC 3100 10 Base T 100 Base TX Ethernet Port Configuration and Firmware are Stored in 8MB of Non volatile FLASH Memory CompactFlash Socket to increase memory capa...

Page 151: ... Access 3100 AIM Interface Module 10 BASE T 100 BASE TX 3100 ISO Repeater RJ45 jack wired as a NIC Network Interface Card 3100 LIM Interface Module 16 Programmable Relays expandable to 40 SEC 3120 Dual Transmitter Relay Contacts Approvals 1 NO 1 NC per Relay CSA C22 2 No 0 No 0 4 04 Contact Rating 8A 30VDC 8A 250VAC No14 05 No 142 UL 508 UL 2017 Audible Alarm 1 Alarm and Fault Relay Contacts Cat 1...

Page 152: ...100 Outer Shield Drain Wire AWG AWG Stranding Drain Wire Conductor Material 18 16x30 TC Tinned Copper Outer Jacket Outer Jacket Material Outer Jacket Material Nom Wall Thickness in PVC Polyvinyl Chloride 031 Overall Cable Overall Cabling Color Code Chart Number Color 1 Black 2 Red 3 Clear Overall Nominal Diameter 0 327 in Mechanical Characteristics Overall Operating Temperature Range 20 C To 80 C ...

Page 153: ... 3 16 LDPE FS PVC 8618 0605000 5 000 FT 325 000 LB CHROME 3 16 LDPE FS PVC Notes C CRATE REEL PUT UP Revision Number 3 Revision Date 08 03 2012 2013 Belden Inc All Rights Reserved Although Belden makes every reasonable effort to ensure their accuracy at the time of this publication information and specifications described herein are subject to error or omission and to change without notice and the...

Page 154: ...on The information provided in this Product Disclosure is designed only as a general guide for the safe handling storage and any other operation of the product itself or the one that it becomes a part of This Product Disclosure is not to be considered a warranty or quality specification Regulatory information is for guidance purposes only Product users are responsible for determining the applicabi...

Page 155: ...urrent of Devices Total Current Draw I Current Draw 0 335 6 2 01 AMPs Wire AWG OHMs per 1000 feet Dead End Distance Feet OHMS Resistance 12 AWG 1 7 600 1 2 Total Current I Resistance Voltage Drop 2 01 X 2 04 Dead End Voltage Drop Total Voltage Drop Loop Back Power Returning to Power Supply 4 1004 2 2 0502 Fill in the correct data in the Yellow boxes The calcualtions will automatically compute VD I...

Page 156: ......

Page 157: ...ne 3100 One Millenium 0 335 nductors 24VDC DC Common istance Feet OHMS Total 2 04 OHMS Total Dead End Volatage Drop 4 1004 Volts ge Drop Loop Back Power Volts ...

Page 158: ......

Page 159: ......

Page 160: ......

Page 161: ......

Page 162: ... 51 0 167 4 24 20 0 36 0 C2524A 2 20 7 28 0 016 0 41 0 020 0 51 0 183 4 65 22 5 40 5 C2534A 2 18 16 30 0 016 0 41 0 020 0 51 0 201 5 21 25 5 45 5 Polyethylene Insulation Color Code Chart 1 UL STYLE 2093 CM UL c UL CMH 300V C2526A 3 22 7 30 0 016 0 41 0 030 0 76 0 196 4 98 18 5 33 5 C2528A 3 20 7 28 0 016 0 41 0 030 0 76 0 210 5 34 21 0 37 5 C2525A 3 20 7 28 0 016 0 41 0 030 0 76 0 213 5 41 21 0 37...

Page 163: ...CONDUCTORS C3154 2 22 7 30 TC 0 006 0 15 0 010 0 25 0 103 2 62 51 0 92 0 C3310 3 22 7 30 TC 0 006 0 15 0 010 0 25 0 116 2 95 45 0 81 0 C3155 4 22 7 30 TC 0 006 0 15 0 010 0 25 0 130 3 30 45 0 81 0 C3311 6 22 7 30 TC 0 006 0 15 0 010 0 25 0 152 3 86 40 0 73 0 20 AWG CONDUCTORS C3320 2 20 7 28 TC 0 007 0 18 0 010 0 25 0 120 3 05 53 0 96 0 C3321 3 20 7 28 TC 0 007 0 18 0 010 0 25 0 136 3 45 46 0 84 0...

Page 164: ...oltage rating 300 volts Compliances NEC Article 800 Designed to meet NFPA 262 and CSA FT 6 Steiner Tunnel Fire Tests for Plenum Applications Features Fire retardant low smoke jacket Suitable for outdoor and direct burial Chemical resistant Packaging Please contact Customer Service for packaging and color options CATALOG NUMBER NO OF COND AWG SIZE COND STRAND NOM INSULATION THICKNESS NOM JACKET THI...

Page 165: ...Suggested voltage rating 300 volts Compliances NEC Article 800 Type CM UL 75 C UL Style 2464 UL 80 C 300V CSA CMG 60 C RoHS Compliant Directive 2002 95 EC Designed to meet UL 70 000 BTU Vertical Tray Flame Test Passes CSA CMG Flame Test Packaging Please contact Customer Service for packaging and color options CATALOG NUMBER NO OF COND AWG SIZE COND STRAND NOM INSULATION THICKNESS NOM JACKET THICKN...

Page 166: ...e 2092 UL 60 C 300V Designed to meet UL 70 000 BTU Vertical Tray Flame Test CSA CMH CSA 60 C RoHS Compliant Directive 2002 95 EC Passes CSA CMH Flame Test Packaging Please contact Customer Service for packaging and color options CATALOG NUMBER NO OF COND AWG SIZE COND STRAND NOM INSULATION THICKNESS NOM JACKET THICKNESS NOMINAL O D NOM CAP pF ft INCHES mm INCHES mm INCHES mm A B UL STYLE 2092 CM U...

Page 167: ... CATALOG NUMBER NO OF COND AWG SIZE COND STRAND NOM INSULATION THICKNESS NOM JACKET THICKNESS NOMINAL O D NOM CAP pF ft INCHES mm INCHES mm INCHES mm A B 22 AWG CONDUCTORS C3158 2 22 7 30 TC 0 008 0 20 0 015 0 38 0 127 3 23 51 0 91 0 C3159 4 22 7 30 TC 0 008 0 20 0 015 0 38 0 146 3 71 45 0 81 0 18 AWG CONDUCTORS C3060 2 18 Solid BC 0 008 0 20 0 015 0 38 0 148 3 76 67 0 120 0 C3061 4 18 Solid BC 0 ...

Page 168: ...figuration SEC 3500 Version 3 7 1 and Higher Version 0 1 DRAFT September 2013 Sensor Electronics Corporation Sensor Electronics Corporation 12730 Creek View Avenue Savage Minnesota 55378 USA 800 285 3651 sales sensorelectronic com www sensorelectronics com ...

Page 169: ...cs Corporation Basic Setup and Configuration 12730 Creek View Avenue Version 0 1 Draft Savage Minnesota 55378 USA September 2013 1 800 285 3651 Contents Intro 3 Operation 4 Setup 5 Email Notification Setup Menu Navigation 6 Email Notification Setup Screens 8 ...

Page 170: ... and broadcast by a sophisticated email relay service or email gateway inbox rule set the target email relay server can be as simple as an email in box with inbound and outbound rules or an advanced server The server or relay service is the customer s choice All this is needed for the SEC 3500 is network access to the email server by Ethernet IP address and domain name with basic login authenticat...

Page 171: ...re named on the Configuration Screens as Panel Administrator Floor Supervisor Management and First Responders The user may use one or all of them and in any combination that suits their goals An email notification is only sent once for a specific trigger however when multiple triggers are present an email notification can be sent multiple times as each alarm is triggered For example if a contact i...

Page 172: ...ic IP address PLUS domain name that can be resolved through the Ethernet Gateway the setup screens may be used to setup the SEC 3500 Email Notification System Testing of the Email Notification System can be done on the final Setup screen to send test emails to configured contacts AFTER the server settings have been configured and the panel has rebooted itself through ACTIVATION Example Setup confi...

Page 173: ...er 2013 1 800 285 3651 Email Notification Setup Menu Navigation To setup the Email Notification System the following menu navigation selections are necessary after pressing the menu button 1 From the Main Operator Menu 2 From the Supervisor Menu Select Configuration Select Supervisor Menu 3 From the Configuration Menu 4 From the Second Configuration Menu Select More Select More ...

Page 174: ...n 12730 Creek View Avenue Version 0 1 Draft Savage Minnesota 55378 USA September 2013 1 800 285 3651 5 From the Configuration Menu 3 Select Setup Email Notifications Once selected the Email Notification Setup Screens shown on the following page are displayed starting with the Email Server Setup Screen ...

Page 175: ...nctional Status Email Notification Feature Enabled Disabled This field enables or disables the email notification feature and can be enabled or disabled on any of the Email Notification Setup Screens Enabling it does NOT automatically allow emails to be sent however it must be coupled with the Activation field in the activated setting along with proper email server configuration and email list set...

Page 176: ...Facility D856 W23 2 IP Address This is the internal Ethernet IP Address must be in the format of XXX XXX XXX XXX that this panel must contact to reach the email server that will relay emails from this panel to outside email addresses and break down distribution lists used as email addresses in any of the email contact lists This Email Server IP address MUST be reachable from this panel inside the ...

Page 177: ...rror condition exists If the file does not exist it will create it in the root of the Compact Flash card as ESERVER CFG NOTE Saving the configuration is necessary to acknowledge email server setup is accomplished but does NOT permanently save the settings in memory until the email notification activation button is pressed on the third setup screen C Read Server Setup This button reads a previously...

Page 178: ...he Email Server Setup Screen previously described Middle Region Editable Email List related Setup Configuration Information Entry Fields The following fields in the middle region of this screen allow the Panel Administrator to configure the email contacts lists and alarm triggers At least one contact and trigger button combination must be entered setup for the email sub system to function must be ...

Page 179: ...s Fault Alarm Yes This would trigger an alarm only when either a high gas alarm is triggered or a device fault is triggered 3 Supervisors Same as Admin though it has its own set of triggers that can be configured and a completely different email contact address or list name This can be used for those considered to be local building floor system knowledgeable recipients staff that would want to kno...

Page 180: ...rd Thus if the panel software is updated and this information is lost it can still be recovered and reactivated by first reading the contents of the file back into the display fields A Compact Flash card must be inserted and mounted as well as containing this file of the proper version NOTE Reading the configuration from file does NOT permanently apply the settings in memory until the email notifi...

Page 181: ...ntact Email Setup Test Information Entry Fields The following fields in the middle region of this screen allow the Panel Administrator to configure the test email contact list select from one of the five contact groups to send a test email to and press the Send Test Email button Testing is not required to activate the email notification system and is usually performed AFTER the system has been act...

Page 182: ...se Allows the user to select from a list of five contacts configured on the previous screen of email lists Panel Administrator Management Supervisors First Responders or this screen s Test Group contact When the Send Test Email button is pressed the name shown in this field indicates which contacts will receive a test message The sixth option is ALL which will send a test email to all contacts inc...

Page 183: ...tification Setup Screens one of the following menus will popup depending on the screen it is pressed from These back previous screen menus allow the user to choose which screen they may go back to depending on how far they are nested into the Email Notification Setup Screen set See each one below to understand what the back previous navigation options are for each setup screen A Back Menu From Tes...

Page 184: ...SEC 3500 OI Supervisor Operator s Manual September 2007 Sensor Electronics Corporation 5500 Lincoln Drive Minneapolis Minnesota 55436 USA 952 938 9486 ...

Page 185: ...Active Mode Settings 20 6 2 3 Changing the Relay Polarity Settings 22 6 2 4 Changing Relay Latch Mode Settings 24 6 2 5 Changing Relay Delay Settings 27 6 3 3100 Manual Control 30 6 4 Changing the SEC 3100 Clock 32 6 5 SEC 3100 Diagnostic Controls 33 7 0 Changing Relay Module Settings 35 7 1 Mapping and Assigning Relay Coils 36 7 2 Choosing the Coil Map Source 38 7 3 Choosing the Alarm Triggers 39...

Page 186: ...36 Manual September 29th 2006 952 938 9486 Version 2 1 0095 8 3 5 1 3 Set Screen Sa 62 8 8 8 8 ver Options Screen 3 5 1 4 Set Project Title Screen 63 3 5 2 Global Reset Feature Configuration Menu Item 64 3 5 3 Delete Devices Supervisor Configuration Menu Item 65 3 5 4 Auto Device Discovery Supervisor Configuration Item 66 ...

Page 187: ... operator class manual and therefore assumes that the reader has read and understood the previous manuals such as the Basic Operator Manual and Startup Basics Guide 3 0 First Time Setup Updating Setup The very first time you turn on the SEC 3500 with a SEC 3500 Modbus 485 Digital Gas Monitoring loop connected with SEC 3100 Digital Gas Transmitter slave s attached you may have a blank main screen o...

Page 188: ...configuration method without the HMI See the Startup Basics Guide regarding this issue In the case of the SEC 3100 duplicates can be corrected manually by changing the troubled devices at their own menu interface have the Gas Monitorin SEC 3500 compatible devices yet Otherwise if at least one compatible device is connected online and had been setup previously then at least one of the sixteen zone ...

Page 189: ... a Relay Module the touch zones and labels launch the ID Change screen and process Shown above is a SEC 3100 device summary screen Below is a SEC Relay Module Summary Screen As well as the device detail screens for both device types shown on the following page Sensor Electronics Corporation Page 6 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual Septemb...

Page 190: ...8 9486 Version 2 1 0095 Sensor Details Screen SEC 3100 Once any of logged in ode it will stop m Relay Details Relay Module Assignment Screen these touch zones are pressed for zone or device ID and the Supervisor is the system will transition from operation mode to configuration m easuring devices on the bus as shown in the following screens on the next page ...

Page 191: ...n duplicate IDs will be searched both in the database and on the network if found changes will not be allowed to be saved and the message above the buttons will display this status Otherwise the message will indicate success and the Save Changes button will be enabled To cause the changes to occur Service stop screen though target the device previously If the user pre Otherwise once the serv As sh...

Page 192: ...g these areas likewise will stop the no ent loop and transition to the Change Device ID screen Once com changed in the device the operation and screen will reve operation The purpose and intent of naming each device is to create a m e device and describes it enough to be distinguished from ilar device on your network It can be any alpha numeric ber a short name of its role or some other method tha...

Page 193: ...he changes and return to normal operation Once the name is properly saved it will be permanently saved in the device you may press the Main Screen button to return to normal operation section 4 1 and then the Change Device Name screen appears T ply touch the current name in the text box and a keypad appears typ and press the Save Changes button As the name is written to the dev e Sensor Electronic...

Page 194: ...evices resides in The SEC 3500 OI allows for up to sixteen separate zones that devices can grouped into The Zone Name should represent the intent of the grouping This name can also be changed on the Zone Details screen along with a Zone Description The Zone Name can be changed just as the zone and device IDs on all of the device summary and detail screens Looking at the SEC 3100 Sensor Device Summ...

Page 195: ...o the Device Deletion Screen as shown on the following page 3500 OI does not stop and is not affected Changes are stored permanently ut ten minutes or so To make them remain permanent immediately reboot the OI See the Basic Operator s Manual or the Startup Basics Guide 5 0 Deleting Removing Devices Adding devices to the network is as easy as connecting a new one to the Modbus network and if necess...

Page 196: ...m will show the progress stage Once it is complete and successful it will reboot the SEC 3500 OI panel to commit the deletion permanently and normal operation will be restored 5 1 Deleting All Devices If you desire to delete all devices from the SEC 3500 OI database first remove all devices from the Modbus network You must be logged in as the Supervisor to perform this operation Navigate to the Ma...

Page 197: ...m normal operation and Modbus communications to the Delete All Devices screen and mode as shown on the following page Sensor Electronics Corporation Page 14 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 ...

Page 198: ...hown below if the Supervisor is logged in All of these touch labels buttons will transport you to the associated SEC 3100 configuration control screen if you are logged in as the Supervisor ay be deleted by pressing the Go To Main Screen bu pressing any other button Otherwise press the Delete Now process As devices are deleted from the SEC 3500 OI database the status label indicates Once it is com...

Page 199: ...bration Value In the Calibration Screen above inside the Current Calibration Value panel the current calibration value used by the SEC 3000 Sensor is displayed See the SEC 3000 Sensor documentation for further information regarding this value To anently store it in the Sensor touch the Calibration Value and enter a new on press the Save Now button to permanently the Sensor the Status return to nor...

Page 200: ...tion panel See the SEC 3000 Sensor docum ation regarding the Span Calibration process The SEC 3500 OI merely e process through the SEC 3100 Digital Gas Transmitter In general though once the sensor has been properly Zero Calibrated and the proper Calibration Value has been stored in the sensor see section 6 1 1 previously representing the Calibration Gas you are about to use in this Span Calibrati...

Page 201: ...ration can be returned to normal by pressing the Sensor Details button shown above On any of the other Sensor configuration screens this same button titled Alarm Levels returns the user to the Change Alarm Levels Screen the screen shown above municated with when on this set of screens This Screen forms the Parent screen for a group of configuration screens as outlined in the special navigation pan...

Page 202: ...ge other alarm threshold levels as long as you remain on th itted and written to the SEC 3100 device You may cancel the change ely returning to the Sensor Details screen To commit the changes to the SEC 3100 device press the Commit Changes To 3100 button A popup status box appears indicating that it is sending the parameters to the SEC 3100 device as shown below Sensor Electronics Corporation Page...

Page 203: ...ge Alarm Active Mode Settings button from the Navigation panel on any of the Sensor configuration screens as shown below ill display the Alarm Active Modes Screen By choosing one of the above alarm threshold active m d or high you can choose to either have the given alarm value rises above the threshold set point or trigger when the gas value falls below it Sensor Electronics Corporation Page 20 o...

Page 204: ...m Active Modes Screen covering all necessary information related to configuration However the depicted screen shown relates to SEC 3100 versions earlier than 2 1 0095 Starting in version 2 1 0095 a different set of screens has been added to support Audible Alarm Latch Modes in the SEC 3100 device The SEC 3500 OI detects the device version and displays the appropriate screens for the feature versio...

Page 205: ...ng the Relay Polarity Settings Pressing the Change Relay Polarity Settings button from the Navigation panel on any of the Sensor configuration screens as shown below Sensor Electronics Corporation Page 22 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 ...

Page 206: ...s de activated and energized when activated To commit the changes and write them to the SEC 3100 simply press the Commit Changes To 3100 button A popup status box then appears indicating the progress of updating the Relay Polarity Mode settings in the 3100 as shown on the following page Once the update process is complete the screen will return back to normal as it was prior to the changes except ...

Page 207: ...tatus box displayed when committing the Relay Polarity Mode settings to the SEC 3100 device 6 2 4 Changing Relay Latch Mode Settings P of the Sensor configuration screens as shown below Sensor Electronics Corporation Page 24 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 ...

Page 208: ...3 Audible Mode as ggered its relay is activated and rema Gas Level drops below the Alarm threshold or Once silenced it will not reactivate un elow the Alarm threshold and again rises above the Alarm For SEC 3100 versions 2 1 0095 the screen appears as shown on the following pag back to the Alarm Levels Screen This setting changes the behavior of the SEC 3100 relays as follows for version 2 1 0095 ...

Page 209: ...ice version 2 1 0095 feature level 6 having the Audible Alarm Latching feature support To commit the changes and write them to the SEC 3100 simply press the Commit Changes To 3100 button A popup status box then appears indicating the progress of updatin e R g th elay Latch Mode settings in the 3100 as shown on the following page Sensor Electronics Corporation Page 26 of 66 SEC 3500 OI 5500 Lincoln...

Page 210: ...ings Pressing the Change Relay Delay Settings button from the Navigation panel on any of the Sensor configuration screens as shown below Will display the Relay Delay Settings Screen as shown on the following page Sensor Electronics Corporation Page 27 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 ...

Page 211: ...ng To commit the changes and write them C 3100 simply press the Commit Changes To 3100 button A popup status box then appears indicating the progress of pdating the Relay Delay Settings in the 3100 as shown on the following page Once the By choosing one of the Relay Delay On or Off text boxes low mid high or fault touching the associated current value the new value can be entered in seconds as you...

Page 212: ...ontain the changed values on the display Popup status box displayed when committing the Relay Delay Settings to the SEC 3100 device Sensor Electronics Corporation Page 29 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 ...

Page 213: ...from the Sensor Details Screen Which launches the SEC 3100 Manual Control Screen All SEC 3100 Manual Control functions are handled in the Manual Control Panel shown above As the buttons above are pressed the function occurs at the 3100 Sensor Electronics Corporation Page 30 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 948...

Page 214: ...ges from blue to green and the text changes from in this way until it is turned off While this screen is display 3100 relay states for the given device are controlled as seen e actual states of these relays and LEDs bove all relay coils are off They can individually be turned on and off including all functions on or all functions off or in groups such as all relays on as shown l Screen all states ...

Page 215: ...vice clock is accomplished by pressing the Set 3100 Clock button on the Sensor Device Summary screen or the Sensor Device Details Screen as shown below Sensor Electronics Corporation Page 32 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 This causes the system to transition through and ultimately displ...

Page 216: ...rranted or requested by Sensor Electronics for you to perform el At this time all that is allowed are two functions of the four shown above 1 Getting a fresh update of all SEC 3100 device parameters and 2 Reset 3100 device Norm these functions should never be used However their may be unusual situations were it Sensor Electronics Corporation Page 33 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor ...

Page 217: ... at a later tim different device if this last request is still pending Retriev ort Once the process completes all new parameters are pulled f 3100 device fresh from the Sensor head all the way up through to the HMI panel data ay also reset a given SEC 3100 device by pressing the Reset This commands the SEC 3100 device to reset thus causing it to voluntarily go through a warm reboot cycle It may ta...

Page 218: ...ost limitless Normally Open or closed constantly energized or de energized Relay Module Coil Mapping Considerations A single device can be mapped to multiple Relay Module coils Multiple alarm levels can be logically combined together to control a Relay Module coil Multiple devices combined in a single zone can be mapped to multiple coils Multiple zones global can be mapped to multiple coils Coil C...

Page 219: ...odule coils you must launch the Relay Module Assignment Screen from the Relay Module Device Summary screen shown below only when logged on as Supervisor By selecting a coil that you wish to assign or modify the Relay Module Assignment Screen appears as shown below in the following example coil 5 is pressed By pressing the Modify Assignment button the Coil Assignment Screen will be shown allowing c...

Page 220: ...s assigned by mapping an alarm source to the il on the chosen relay module and the alarm triggers to activate the coil are m pped in along with determ Sensor Electronics Corporation Page 37 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 ...

Page 221: ...osing the Coil Map Source To map the coil you must first choose the device zone or global all source from the left side of the screen Device 25 is selected shown above Zone 1 is selected shown above Global All Zones is selected Once a source is chosen it is considered temporarily assigned If this coil had previously been assigned it can also be un assigned by pressing the Un Assign button ...

Page 222: ...er the high OR mid alarm if triggered will activate the coil 7 4 Choosing the Latch Type s Pane Normally de energized Normally Energized Normal Latching off Latching on Audible Alarm Type Then finally the coil polarity must be chosen from the right under the Trigger Sensor Electronics Corporation Page 39 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual ...

Page 223: ...g them OK becomes Try Keep all is OK then the Close button can be pressed navigating the screen back to the Relay Assignment Screen now showing the changes If Sensor Electronics Corporation Page 40 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 ...

Page 224: ...perform the save and reboot automatically esp e is exited Saving pops up a warning box allowing the user to abort the procedure shown on the following page R rebooted If pressed c n ill be permanently saved and the SEC 3500 OI ecially if the Device Summary Screen which also contains a Save button just like this on Sensor Electronics Corporation Page 41 of 66 SEC 3500 OI 5500 Lincoln Drive Supervis...

Page 225: ...ss begins and the SEC 3500 OI panel reboots returning back to normal operation Sensor Electronics Corporation SEC 3500 OI Page 42 of 66 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 ...

Page 226: ...s now the state that the SEC 3500 OI panel is now forcing for this coil on this Relay Module Coils can be forced regardless of whether or not they have been assigned You can also choose to change the state of the coil to On or Off before enabling the force Insure that before you leave this screen you disable the coil forcing or your Relay Module obviously will not behave as you expect When the coi...

Page 227: ...ty Button Hence when the relay polarity is s ally De energized On then energizes the coil otherwise it would de energize the coil as shown above in the On state The Off state in the Norm ity then de energizes the coil whereas it energizes the coil in Norma hown above when in the Off state When forcing a coil that has not been assigned it works exactly the same except the Device Summary screen will...

Page 228: ...n the popup box The behavior is identical to that previously described for forcing coils If in the process of assigning a coil or at any other time you decide you do not want a ore you may un ary screen for the associated Relay Module choose the coil select the Modify Assignment button on the Relay Assignment screen as shown above and then press the Un Assign button as show below on the Assign Rel...

Page 229: ... launch the Main Menu hen press the Login Logout button to launch the Login Screen Configuration Menus he configuration menus associated within the Supervisor context wil T hi in a se a ess them you must be logged in as the Supervisor 8 1 Supervisor Login Menu Button Areas Press one of the above Menu B T Sensor Electronics Corporation Page 46 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operato...

Page 230: ...EC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 Then pressing the Login Supervisor button as shown below Then entering the Supervisor Name after pressing LOGON ...

Page 231: ... press ENTER Then enter the password on the popup keypad and press ENTER Sensor Electronics Corporation Page 48 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 ...

Page 232: ...ve not configured the HMI for Auto Discovery factory default state this would then be required or if you simply want to bring the device up immediately before waiting for Auto Discovery then perform is operation ma Once logged in as the Supervisor launch the Main Menu by pressing either the menu key on the bottom left hand corner of the HMI or by pressing the SEC Logo icon on the bottom right corn...

Page 233: ...bus stop process screen and ultimately show the Manual Dev s ice Discovery Screen For more information on manual device discovery see section 3 0 paragraph 3 onward in the Startup Basics Guide Sensor Electronics Corporation Page 50 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 ...

Page 234: ... 5 menu encapsulates configuration of the SEC 3500 OI HMI Panel specific configuration of 3500 features not specific to other attached SEC devices W llow a top down the menu order Main Menu See Section 8 3 1 See Section 8 3 2 See Section 8 3 3 See Return to previous screen remove menu This is the Main Menu which appears also for the default operator What is different though is that in Supervisor m...

Page 235: ...diately committed to internal permanent storage If you cannot afford to lose the changes then inte the HMI is best practice Once you press the big POWER DOWN HMI NOW button the process begins Data is saved to permanent storage and then the HMI will automatically begin to reboot into Power Down mode Sensor Electronics Corporation Page 52 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Mi...

Page 236: ...he panel back up into operation press the Restart button shown above While the HMI is rebooting this screen is shown then when finally complete the splash screen is shown and the Main Zone summary screen appears and normal operation has then resumed pear indicating tha Sensor Electronics Corporation Page 53 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manu...

Page 237: ...ut SEC main menu button It will be removed autom ay press OK at anytime SEC ma version this is how you obtain it y also go directly to the login screen by pressing the about screen popup See the next section 8 3 3 for more information Sensor Electronics Corporation Page 54 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486...

Page 238: ...ximately 600 seconds to com configuration operations when logged in as the supervisor rega rwise you will be automatically logged off The default op have to be logged in this is default behavior and therefore can never be autom From here you can choose to Log off by pressing the Log Off button returning to ode Do this when you are done configuring to tampering You can Log on as Supervisor by press...

Page 239: ...n above WARNING do not change the password for any other name shown above other than super or access to the panel could be locked out Then press the SET PASS button at the bottom right A popup requests you to change the p sword Press the Main Menu button to leave the password change screen Sensor Electronics Corporation Page 56 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis...

Page 240: ...e Basic Operator s Guide See the Basic Operator s Guide See the Basic Operator s Guide See the Basic Operator s Guide See Section 6 4 Does nothing at this time See Section 8 2 Restarts the HMI Returns to the main menu Sensor Electronics Corporation Page 57 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095...

Page 241: ... 3 5 2 See Section 8 3 5 3 See Section 8 3 5 4 Not allowed SEC only Return to the Main Menu Sensor Electronics Corporation Page 58 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 ...

Page 242: ...500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 Item See Section 8 3 5 1 1 1 4 ee the StatCast Configuration Guide ervisor Menu See Section 8 3 5 1 2 See Section 8 3 5 1 3 See Section 8 3 5 S Go back to the Sup ...

Page 243: ... panel on the network The top right panel allows entry of the assigned static IP address obtained from your network administrator The lower left panel allows entry of your subnet mask and the bottom right panel allows you to enter your gateway IP address both obtained from your network administrator Once you are done making your changes you MUST press Save Changes for them to take effect the panel...

Page 244: ...since the process grabs the real time HMI clock at the instant a device is ready to receive the clock update moreover as the HMI continues the sync process it re adjusts the 3100 clock s until it is within 5 seconds of the HMI clock the future an option may be added to have the HMI clock automatically synchronized to a network time server over the Ethernet port to keep all HMIs in time sync and al...

Page 245: ...al screens appear how bright and how much contrast These values do not apply to the screen saver Valid values are between 5 and 100 percent Depending on the LCD angle contrast values should not generally exceed 55 or the screen will wash out Brightness however may need to be near 100 depending on the operating environment and assuming a brightly lit area If the area is low light then the brightnes...

Page 246: ...nently on the Splash Screen and scrolling in the screen saver S on the popup keyboard and press done You should use a name that describes the function of this particular Modbus sensor loop panel role or something unique to distinguish this panel or configuration from others in the same area Sensor Electronics Corporation Page 63 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapoli...

Page 247: ...en configured become latched As described in the Basic Operator s Guide and the Startup User s Guide When a global alarm latch occurs and this feature us enabled an Icon appears in the top right corner of the display allowing a reset of the latch conditions it is first hidden by the Silence Audible Alarms icon Sensor Electronics Corporation Page 64 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor O...

Page 248: ...elete Devices Supervis See section 5 1 for more details Sensor Electronics Corporation Page 65 of 66 SEC 3500 OI 5500 Lincoln Drive Supervisor Operator s Minneapolis Minnesota 55436 Manual September 29th 2006 952 938 9486 Version 2 1 0095 ...

Page 249: ...covery feature can be enable or disabled By pressing the button it will toggle between On and Off This feature when enabled allows the HMI to automatically in the background periodically check for newly added devices to the SEC Modbus If it finds a new device it recognizes it will popup a loading parameters box and load all parameters from the d Sensor Electronics Corporation Page 66 of 66 SEC 350...

Page 250: ...SEC 3500 OI Startup Basics Manual May 2007 Sensor Electronics Corporation 5500 Lincoln Drive Minneapolis Minnesota 55436 USA 952 938 9486 ...

Page 251: ...nesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 Table Of Contents 1 0 Purpose 3 2 0 Overview 3 3 0 First Time Setup Updating Setup 3 4 0 Basic SEC Relay Module Setup 14 5 0 Enabling the Global Latch Reset Feature 20 6 0 Configuring Global Latches 21 7 0 Setting a Global Alarm Latch Type 25 ...

Page 252: ...itter slaves It draws information from all SEC 3100 Digital Gas Transmitters on the loop into a single location where all information is accessible and configurable In addition it adds features for controlling separate SEC Modbus 485 Relay modules allowing a central coordinated command and control center for a given loop The SEC 3500 OI is a self contained standalone intelligent touch screen Human...

Page 253: ...usly then at least one of the sixteen zone summary boxes would be green see below Menu Button Areas If this is the first time startup or scanning the loop fo must be performed do not follow this for loops that will contain SEC Relay Modules See Section 4 0 and in depth look at configuration in the Supervisor s Manual 1 The supervisor must login to the 3500 by either pressing the Menu b bottom righ...

Page 254: ...f 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 Then pressing the Login Supervisor button as shown below Then entering the Supervisor Name after pressing LOGON ...

Page 255: ...d then press Sensor Electronics Corporation Page 6 of 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 ENTER ER Then enter the password on the popup keypad and press ENT ...

Page 256: ... of 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 2 Key Then press the Select Screen button Press the Supervisor Menu then Main Menu buttons or the Main Menu ...

Page 257: ...tton Which then transitions through the Primary Detection Loop Stop Screen Sensor Electronics Corporation Page 8 of 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 ...

Page 258: ...ess Begin Then enter the start and ending device ID search ran As the device discovery is in progress the status is updated as below circled Sensor Electronics Corporation Page 9 of 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 ...

Page 259: ...will have stopped counting and the popup Reading box hen discovery is complete the Currently Search ID will have disappeared as shown below Sensor Electronics Corporation Page 10 of 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 ...

Page 260: ... the Start Primary Loop screen transitions to the Main Screen Sensor Electronics Corporation Page 11 of 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 ...

Page 261: ...d devices and showing normal operation 7 Set the time and date press either the clock display at the bottom rig screen or select Set HMI Clock from the Select Screen menu item Main Menu The screen is displayed below Sensor Electronics Corporation Page 12 of 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 ...

Page 262: ...the Main Zone Summary screen or select the About SEC option from the Main Menu a popup appears displays such as this Sensor Electronics Corporation Page 13 of 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 ...

Page 263: ...ed without the interference and potential collision with other SEC devices As follows 1 Disconnect ALL SEC Relay Module devices from the bus 2 Perform all the steps in section 3 0 and note the number of devices found and the highest device ID this is the Last Device ID Found displayed when the scan is complete but do NOT leave the Manual Device Discovery screen 3 If possible disconnect all SEC 310...

Page 264: ...ntical to what it was in step 2 Identifying this device can only be done by disconnecting all devices from the bus and deleting all devices from the database and changing the device ID This is beyond the scope of this document if you are a supervisor operator refer to the Supervisor s Manual for more advanced diagnostics and setup detail for this condition At this point then you must stop in this ...

Page 265: ...0 and incrementing each newly added Relay Module d Once the Device ID is changed take it off line Record the device ID and type e If you brought this device online then the total Found will increment by one in step 4b when you repeat it again for the next Relay Module to add which refers to the number in step 2 above Repeat step 4 until When all is done attach all devices to the bus and restart th...

Page 266: ...ve Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 Sensor Electronics Corporation Page 17 of 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 Zone Details Screen Showing Relay Module ...

Page 267: ...Summary Screen Showing Relay Modules Sensor Electronics Corporation Page 18 of 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 ...

Page 268: ...0 OI 5500 Lincoln Drive Startup Basics Sensor Electronics Corporation Page 19 of 26 SEC 3500 OI Minneapolis Minnesota 55436 Manual 5500 Lincoln Drive Startup Basics May 13th 2007 952 938 9486 Version 2 1 0090 Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 ...

Page 269: ...d in to the SEC 3500 OI Panel See Section 3 0 item 1 for details on logging in by pressing the one of the menu buttons and selecting the Supervisor Menu Then press the Global Reset Feature Enable which will toggle On and Off Sensor Electronics Corporation Page 20 of 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 ...

Page 270: ...iguring latching global relay coils Related to the SEC 3500 OI compatible Relay Modules it is quite simple to setup Once the hardware has been connected to a compatible SEC Relay Module and the polarity and latching desires have been determined then log into the panel as the Supervisor as previously described in this document Select the Relay Module from the appropriate Zone Global Latch Reset fea...

Page 271: ...ired to the device Then choose to modify the coil assignment Sensor Electronics Corporation Page 22 of 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 ...

Page 272: ... it is time to select a Trigger Set which may be any combination of the above Following that is the selection of coil polarity to match how it is wired to its activating device such as a valve and finally choosing the Latch Type which may be set to Normal as shown above no latching coil goes of when condition s go away Latched stays activated after condition s go away until reset manually or audib...

Page 273: ...ings and And if choose NOT to discard them by pressing the Try button all is well then press Close Sensor Electronics Corporation Page 24 of 26 SEC 3500 OI 5500 Lincoln Drive Startup Basics Minneapolis Minnesota 55436 Manual May 13th 2007 952 938 9486 Version 2 1 0090 ...

Page 274: ...rst follow the directions shown in section 6 0 previously for establishing the source establish the triggers and coil polarity then change the coil latch type to Audible This of course is do button is pressed to save Setting a Global Alarm etting any ne while logged in as the Supervisor and then the Try the settings then the Close button resulting in the coil review coil assignments screen depicti...

Page 275: ...e selected source me in speaker and screen flasher f e also engaged When alarms located at Once changes are perman they become active at restart ets the trigger conditions in addition to the SEC 3500 OI built or Global alert the configured Audible coil s ar are silenced by the operator by pressing the silence alarm icon t hander corner of the screen so are the Audible away and then return the Audi...

Page 276: ...SEC 3500 OI Basic Operator s Manual July 2007 Sensor Electronics Corporation 5500 Lincoln Drive Minneapolis Minnesota 55436 USA 952 938 9486 ...

Page 277: ...s Device Icons 18 4 4 3 Navigating to Device Sensor Summary 19 4 4 4 Zone Details Screen Showing SEC Relay Modules 20 4 5 Bus Summary Screen 21 4 5 1 Bus Summary Screen Showing SEC Relay Modules 22 4 6 Alarm Summary Screen 23 4 6 1 Alarm Summary Returning to Home Zone Summary 24 4 6 2 Alarm Summary with Partial Set of Devices 24 4 6 3 Alarm Summary with more than eight devices 25 4 7 Device Summar...

Page 278: ...Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 5 5 Screen Selection Me 43 5 5 nu 5 1 Zone Details Selection Menu 44 5 2 Set 3100 Clock Screen 45 5 3 5 Restarting the SEC 3500 HMI 46 6 0 Basic Trouble Shooting 47 7 0 How Does the SEC 3500 Modbus 485 Loop Work 49 ...

Page 279: ...ly stores its program and non volatile data in internal flash memory There are NO disk drives 2 1 Immediate Audible Alarm Silence The SEC 3500 OI is equipped with an audible alarm built right into the panel It begins to sound and flash the screen whenever any SEC 3100 device enters one of the alarm conditions defined by it or by any Global Alarm set point triggered for any one of the so configured...

Page 280: ...ed However if an alarm condition returns the Global Alarm will again sound as well as all defined Audible alarms If the Global Latch Reset feature is enabled its icon may remain on the very same upper right hand corner of the Main Zone Summary Screen if a Relay Module coil has been defined to latch and has entered a latched state even pressed this Glo pressed and once reset showing the current dev...

Page 281: ...ribe the basic screens and their tou thods that provide the normal operational inform Information is captured at the lowest level every SEC 3100 Digital Gas Transmitter device connected to the SEC 3500 Primary Modbus Gas Transmitter Loop Under normal operation only Gas level and Transmitter status is captured for each SEC 3100 device on the loop once per scan repeated infinitely Level 2 Zone Per s...

Page 282: ...vices Level 1 that are in a specific zone Each device within the zone is shown in a simple small box just like the bus summ screen and all devices can be viewed by scrolling back and forth 8 devices at a tim The borders depict the Global Alarm status Level 3 Device Summary ary e This shows the Gas and Alarm status for a specific SEC 3100 device Level 1 The borders depict the Global Alarm status Le...

Page 283: ...s in the global status any zone or any dev n for one or more zone s and for one or more device s that is are on line 1 Main Zone Summary Global Status Borders These b th ice that is on line 2 Yellow for Low Alarm conditions flashing to gain attention and no fault conditions for the global status or for one or more zone s and for one or more device s that is are on line 3 Orange for Mid Alarm condi...

Page 284: ...o shows the same coloring with the words as follows Normal condition not flashing steady Low Alarm condition flashing Mid Alarm condition flashing High Alarm condition erratic flashing And Fault condition flashing Main Zone Summary Screen Zone Status Info en The e 4 1 1 pre y for th d for Fault conditions flashing to gain attention erratically for the global status or for one or m 6 4 1 2 1 There ...

Page 285: ...ow Alarm iii Mid Alarm iv High Alarm v Fault e The Zone On Line Device Count Sensor Electronics Corporation Page 10 of 49 SEC 3500 OI 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 ...

Page 286: ...efault without a logon and Tim Aut lize that the bottom status bar region operations screens along with the global atus bars and status text The only difference will be the screen name in the lower left corner If the screen name is followed by a navigation indicator icon as it is in the above screen then it allows rapid navigation between it and the Bus Summary screen Screen Label Navigation P M B...

Page 287: ... all of its assig which is separate from the glob global rollup status text in the b This zone contains an SEC Relay Modu up loop status shown in the borders and in the Sensor Electronics Corporation Page 12 of 49 SEC 3500 OI 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 ...

Page 288: ... graphics for the next position will become visible In the example above the top becam ecome visible and the bottom remained invisible 2 During the screen saver the co screen are reduced to save the life of the panel LCD elem 3 If an alarm or fault condition l icon associated with certain alarm level will also be displayed with the text so that attention is drawn to the SEC 3500 speaker will also ...

Page 289: ...he bottom status bar button Main Zone Summary the screen will change to the Bus Summary screen This can also be accomplished by bringing up the Main Menu choosing Select Screen and selecting Bus Summary Sensor Electronics Corporation Page 14 of 49 SEC 3500 OI 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 ...

Page 290: ...is can also be accomplished by bringing up the Main Menu choosing Select Screen and selecting Alarm Summary To transition Back to Main Zone Summary Screen Press this button More on this screen later Sensor Electronics Corporation Page 15 of 49 SEC 3500 OI 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 ...

Page 291: ...en then Zone Details then the desired zone number name then press Select To transition Back to Main Zone Summary Screen Press this button or Close More on this screen later Sensor Electronics Corporation Page 16 of 49 SEC 3500 OI 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 ...

Page 292: ...wever it is NOT the global status alarm text which is in the bottom status bar 5 Zone Alarm Status Icon As described in section 4 1 2 Item 1d however it is NOT the global status alarm icon 6 Zone Device Configuration On Line Off Line status list Details Top Level Infor Sensor Electronics Corporation Page 17 of 49 SEC 3500 OI 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual Ju...

Page 293: ...able bout the device a Device Netw ID b Current Gas Level if a sensor c Device Type Short Name d Icon of basic device type sensor as shown relay module etc e Alarm Status represented by green yellow o LED f Fault Status green or red Sensor Electronics Corporation Page 18 of 49 SEC 3500 OI 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1...

Page 294: ...e Details screen as shown To transitio e Close button More on this screen later n back to the Zone Details Screen Press th Page 19 of 49 SEC 3500 OI Sensor Electronics Corporation 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 ...

Page 295: ... Showing SEC Relay Modules 1 SEC 16 Coil Relay Module Sensor Electronics Corporation Page 20 of 49 SEC 3500 OI 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 ...

Page 296: ... above 4 By pressing the Close button as previously described in section 4 3 2 The Main Zone Summary screen will be returned to as well 5 Just as in the Zone Details screen up to eight icons depict the device status of each device eight at a time and scrollable from beginning to end eight at a time 6 Navigation to the Device Summary screen is also identical to the Zone Details screen just select t...

Page 297: ...49 SEC 3500 OI 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 1 SEC 8 Coil Relay Module SEC 16 Coil Relay Module Note the diffe n be visually 8 Coil Icon 16 Coil Icon The left side of the 8 Coil Icon is filled with the remainder open whereas the 16 Coil Icon is completely filled ...

Page 298: ...arm or fault state 2 All navigation and cont l in the bottom status bar is identical to the Main Zone Summary and other operations screens 3 Pressing th m status bar returns the screen back ple on the following page Screen 1 The Alarm Summary Screen fault state does not include d Hence it is possible as shown above to show a blank device information a s in alarm or fa his would be the case if a de...

Page 299: ...6 Version 2 1 0095 Home Zone Summary 4 6 2 Alarm Summary with Partial Set of Devices 1 As shown above only four devices are in an alarm or fault state The one in the Fault state dominates as the highest global loop status shown in the borders and the bottom status bar 2 Notice there is no navigation possible since there are less than nine devices Low Alarm High Alarm Mid Alarm No Fault ...

Page 300: ...hence the Global Loop status shows the Ora status in the borders and Status Text 3 In all operational screens pressing status bar Global Loop Alarm Status Text will send the display to the Alarm Summary screen mute the alarm speaker until a higher alar l occurs and refreshes the Alarm Summary screen Important Note It is important to realize that common to the Zone Details Bus Summary and Alarm Sum...

Page 301: ...the Relay Modules 9 Gas Short Name for sensors Short name indicating the type of gas measured by the sensor 3 Device Description This is a short name given to describe the device Zone Name This is same name that appears on Zone Details and Zone Summary and can be modified be selecting it here and entering a new name with the popup keypad 5 6 Device Alarm Status Icon This is the specific device ala...

Page 302: ...Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 Pressing on this button will return the display to the Zone Summary Bus Summary or Alarm summary screen from where it came from 2 About Pressing this button will display information about the version info for the SEC 3100 and attached sensor 3 Set Clock Pressing this button will allow you to set this 3100 de...

Page 303: ...mmary Details Box the Sensor Device Details screen will be displayed Important Note The Global Status Borders and Text are identical in appearance and behavior to all of the other operation screens such as the Main Zone Summary Screen as is the bottom status bar collection Current Sensor Gas Level and Gas Units 2 Device Alarm Level Indicator can be gr 3 Device Fault Indicator can be green ok or re...

Page 304: ...EC Relay16 Modules ote This is N a 16 Coil Relay Module above Sensor Electronics Corporation Page 29 of 49 SEC 3500 OI 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 ...

Page 305: ...SEC Relay8 Modules Note This is an 8 Coil Relay Module above Sensor Electronics Corporation Page 30 of 49 SEC 3500 OI 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 ...

Page 306: ...er under the heading Current Coil Values It shows the current On or Off state of each coil Where On is defined as Coil Energized Any one of these coil state boxes may be pressed to bring up Coil Assignment Screen 5 Reset Latched Relays issues a command to cause all coils to reset to off states 6 The Delete button removes the Relay Module and resets the 3500 7 The Close button returns to the Zone D...

Page 307: ...ck to the Sensor Summary screen is accomplished simply by pressing the Sensor Summ 2 ary button above The Global Alarm Status borders and Global Alarm Status text in the bottom status bar behave identically with the Device Summary Screen as mentioned in section 4 7 4 4 Likewise the Device Status Text and Icon behave identically with the Device Summary Screen as described in section 4 7 1 And final...

Page 308: ...ressing this button reque have been previously latched The alarm 6 Device Fault Indicator threshold set point values Displays the SEC 3100 device fault status green or red 7 Independent Alarm Level Indicators indication for each individual alarm status conditions Low is either green or yellow Mid is either green or orange High is either green or red Only one can be any color other than green 8 Sen...

Page 309: ...d in this manual 2 Info Box Displays the last calibration date and the range of the sensor 3 Calibrate Enters the calibration process screens Not handled by this manual Set Alarms Sensor Electronics Corporation Page 34 of 49 SEC 3500 OI 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 4 Enters the alarm threshold set point screen N...

Page 310: ...gher trigger becomes active i e example not shown above If Low Alarm is only selected above then when the Gas Level rises above the Low Alarm and causes the trigger to activate and as the gas rises above the low alarm the trigger will stay active until it reaches the mid alarm level and since the mid alarm is NOT selected as a trigger in this example the trigger becomes in active until the gas lev...

Page 311: ...l no latching Latching which remains latched as described above in item 6 and Audible which is intended for audible sounding equipment and remains on so long as a trigger condition exists and off when all conditions clear This is a special latch type since it can be silenced unlike Normal or Latching while a trigger exists This is silenced as described in section 2 1 previously for Immediate Alarm...

Page 312: ... do not have the SEC Logo and ally provide an on screen button to access the menu however you can always access main menu from the panel button as described in consideration 1 above Menu items exist for most major functions that can also be accessed faster directly on en however all of this is under a security system organized for different types of rs This manual was desig use ned for the basic o...

Page 313: ...s touch item pops up the information box describing the contact information for Sensor Electronics Corporation as well as the firmware version of the SEC 3500 and provides a shortcut to logging into the panel See section 5 3 3 Login Logout Pressing this allows the user to Login to another account or logout of the current account For higher level users this allows passwords to be changed as well Se...

Page 314: ...ntended to safely shut the panel do button otherwise if Sensor Electronics Corporation Page 39 of 49 SEC 3500 OI 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual July 28th 2007 952 938 9486 Version 2 1 0095 P er Do Ab will return back to the Ma Pressing POWER DOWN HMI NOW will begin the power down process first showing this screen while data is saved ...

Page 315: ...every time the panel is powered down until Restart above is pressed So for now if the intention is to safely shut down now is the proper time to remove power from the panel When the panel is power back on the screen will return And if you are ready to return to normal operation then press the Restart button and the following screen will be displayed Followed by the 3500 panel restarting the splash...

Page 316: ... after thirty seconds and it will be immediately removed The Login button may be pressed at anytime before the popup is automatically removed after thirty seconds and the Security screen will be launched See sectio 5 4 The primary content of this information box is to provide the contact information for Sensor Electronics Corporation In addition the version number information of the SEC 3500 p yed...

Page 317: ...ngs to the basic operator category 3 The two remaining operator categories shown above can be logged in by pressing on their respective button entering the user name and password as the popup keypad entry displays appear If all is entered properly the user will show that it is logged on above as well as a count down of the time remaining See Startup Basics Guide section 3 0 1 and 2 previously for ...

Page 318: ...mary screen when pressed See sec 4 5 4 Zone Details Shows a zone selection menu screen when pressed See section 5 5 1 5 Set HMI Clock Transitions to the Change SEC 3500 clock screen when pressed See Startup Basics Guide section 3 0 7 6 Set 3100 Clock s Transitions to the set 3100 Clock screen See section 5 5 2 7 Other This is a placeholder for a future main menu item No action occurs if pressed 8 ...

Page 319: ...ne to sh e buttons the current selection is updated above 2 menu 3 If this is the desired menu zone screen selection menu press the Select button above and the screen will transition to the Zone Details screen with the information for the selection zone See section 4 4 SEC 3500 OI Page 44 of 49 Sensor Electronics Corporation 5500 Lincoln Drive Basic Operator s Minneapolis Minnesota 55436 Manual Ju...

Page 320: ...conds if necessary so that the net result is close to the HMI time however during the process it continuously retrieves the latest HMI time If the minute hour or date is within thirty to fifteen seconds of r until the rollover occurs and then applies the set ahead principle just mentioned When a clock is done it can be as much as five seconds behind the HMI due to the number of polls of the 3100 c...

Page 321: ... and normal operation resumed 5 5 3 Restarting the SEC 3500 HMI When Re action on a configuration screen this display box will popup and in this case will allow then by pressing OK it will then permanently save all data the popup display will change to the diagram below to NVRAM and restart the HMI T S Sensor Electronics Corporation SEC 3500 OI Page 46 of 49 5500 Lincoln Drive Basic Operator s Min...

Page 322: ... could become corrupt and non functional like a personal computer just that some data might not be saved if powering down safely is not performed before a power cycle a If all of the zones are grey on the Main Zone summary screen and the Bus find your devices on either of these p instructions in se manually discovering devices in before you leave ma e not properly configur guration settings etc c ...

Page 323: ...that the details are sound or correct so it falls back and displays the specific and general error conditions for that device When that device returns to normal operation it will allow the sensor details to again be viewed 7 Q When the screen saver appears does it continue to measure Gas and Status on the Modbus Loop of all configured SEC 3100 Devices A Yes And if any device enters an alarm or fau...

Page 324: ...t feature operates pulling data from the internal database translating it into text and sending the status and gas data text out the RS232 port for external consumption It also rolls up the status into a status update Web page for external WEB browser support Timeout Handling During a scan when a device fails to respond within the required timeout windows sta pt f line to on line transitions confi...

Page 325: ...SEC 3500 OI StatCast RS232 Gas Status Text Broadcast Configuration Manual August 2006 Sensor Electronics Corporation 5500 Lincoln Drive Minneapolis Minnesota 55436 USA 952 938 9486 ...

Page 326: ...apolis Minnesota 55436 Configuration Manual August 2nd 2006 952 938 9486 Revision 1 1 Table Of Contents Intended Audience 3 Purpose 3 Overview 3 Physical Link RS232 4 Normal Functional Operation 5 Data Record Format 9 SEC 3500 OI StatCast Configuration Utility 12 Other Interaction Description of StatCast Config Utility 15 ...

Page 327: ...ddition to the SEC 3500 Operator Interface OI Panel when used with SEC 3100 Gas Transmitters and Relay Modules StatCast is a broadcast server built into the SEC 3500 OI Panel Software starting in version 2 1 It broadcasts Sensor Zone and Global gas level and status records continuously as formatted text over a standard RS232 Serial Port Virtually any terminal can capture this text or application s...

Page 328: ...00 The frame can be programmed to either 7 or 8 data bits 1 or 2 stop bits and parity set to none odd or even These parameters are configurable from the StatCast Configuration screen in the 3500 OI v2 1 or higher Input is not accepted broadcast output only provided See the following diagrams Sensor Electronics Corporation Page 4 of 15 SEC 3500 OI StatCast 5500 Lincoln Drive RS232 Gas Status Text B...

Page 329: ...s a burst of all status and gas levels measured in the foregoing gas detection scan loop or broken up into a sliding window of a fixed number of records per scan loop to maintain gas detection scan loop responsiveness and performance absent of increasing StatCast RS232 baud rate to a suitably high speed The sliding window can be configured from as few as one record output per scan to ALL records 2...

Page 330: ... Detection Scan Loop Gas Detection Data Collection and status rollup occurs in this region of the scan loop House keeping and StatCast output area in the region of the scan loop Relay Module Outputs are Set StatCast Burst of Records Size num_records_per_scan lastnum 1 through lastnum 1 num_records_per_scan Lastnum is incremented by Size Detectors on the network from ID 1 to 254 are sampled and aut...

Page 331: ...ion 1 1 Gas Detector Loop 1 ID 1 100 scanned again 7 seconds StatCast Output ID 1 100 Records output 4 seconds Elapsed Time 7 4 11 secs 7 4 11 secs Gas Detector Loop 2 ID 1 100 scanned again 7 seconds StatCast Output ID 1 100 Records output 4 seconds Example Scan Loop 100 gas Detectors without a Sliding Window 100 records 7 seconds Elapsed Time Gas Detector Loop 1 7 1 8 secs 8 7 1 16 secs 16 7 1 2...

Page 332: ...easure before committing a final configuration In the above example a baud rate of 19 200 would decrease the time in the full burst example from 4 seconds to 2 seconds and a baud rate of 38 400 with multiple line repeaters if the distance is long would reduce that to an acceptable delay of only 1 second Of course a compromise could be made by increasing the baud rate from 9600 to 19200 1 second pe...

Page 333: ...al 16 Zones 254 Device records 271 total possible records if all three categories are selected for output There is also one not counted Top of Loop indicator record to indicate the beginning of a new scan All records are delimited by angle brackets and terminated with carriage return line feed characters so that one record appears per line on a standard RS232 terminal or applications such as Windo...

Page 334: ...cords this will actually be field E above STATUS with the following contents OK LOWALRM MIDALRM HIALRM or FAULT For Devices this will be the Mod Bus Line Loop status OK or LB for line break detected G LINE STATUS For global and zone records only OK or LB as in field F above For devices this field and pipe symbol will NOT be present Examples Top Of Loop Scan Indicator Message Top Of Loop Global Sta...

Page 335: ... 006 CHLORINE 0845 PPM MIDALRM OK Power up Init Message 006 0000 INIT OK Sensor Init Message 006 CHLORINE 0000 PPM INIT OK Sensor Span Calibration Message 006 CHLORINE 0983 PPM CALIB OK Sensor Zero Calibration Message 006 CHLORINE 0000 PPM CALIB OK Sensor Removal or Missing Message 006 CHLORINE 0000 PPM MISSING OK Sensor Self Test Message 006 CHLORINE 1734 PPM SELF TEST HIALRM OK OK Message Device...

Page 336: ...ng window partial output Changes made to these are immediately noticed at the Impact measurement status label 8 Right side indicators shown in lighter red text Must Save indicate that they MUST be saved 9 in order to take effect and for the Impact status label to accurately show measurements based on the new RS2332 line parameters 7 Any time an operator or panel SEC 3500 OI user desires to remove ...

Page 337: ...s proper for such implementation The loop statistics can be reset and restarted by pressing the Reset Stats button located above the alarm status indicator shown above as OK At this point it is proper to enable the StatCast Feature by changing the value at the top of the first set of parameters to Enabled Immediately StatCast will begin text output to the RS232 port The impact measurement will dis...

Page 338: ...asurement If the impact is unacceptable either because the sliding window causes too much latency in data split across multiple gas detection scans or because the impact time is too large AND all records are desired to be sent per gas detection loop then baud rate should be increased Remember when adjusting RS232 line parameters such as baud rate they do not take immediate effect until they are sa...

Page 339: ...tton may be pressed to return to the main zone home screen If the maintenance operator is done using the panel he she should log out so that permissions fall back to the bottom operator level Keep in mind that normal gas detection relay module action and status rollup activity operates therefore detectors may enter into alarm conditions and the surrounding alarm status borders 12 of the screen as ...

Page 340: ...21228 16 bit Standard Modbus Technical Use Sheet For Version 1 2 SEC 3120 Digital Transmitters P N 1580282 Rev 1 20121228 Sensor Electronics Corporation December 2012 Sensor Electronics Corporation 12730 Creek View Avenue Savage MN 55378 U S A 1 952 938 9486 Tel 1 952 938 9617 Fax 1 800 285 3651 Toll Free http www sensorelectronics com ...

Page 341: ...able 3 Regions 1 8 Sensors x region sensor 20 Table 4 Region 9 3120 Unit Registers 21 Table 5 RTU Message Frame 23 Table 6 Function Codes Supported By SEC 3120 25 Table 7 Function Code 03 Read Holding Registers 26 Table 8 Sensor Status Code Parameter Table 29 Table 9 Sensor Error Code Parameter Table 30 Table 10 Alarm Configuration Parameter Table 31 Table 11 Function Code 06 Preset Holding Regist...

Page 342: ... SEC 3120 Modbus Standard Supported The SEC 3120 Digital Gas Transmitter supports master mode communication as a Modbus RTU slave While it supports other Modbus interfaces this document addresses the specific 16 bit standard Modbus protocol as described in the Modicon Modbus Specification PI MBUS 300 Rev J The reader should familiarize themselves with this document to fully understand and utilized...

Page 343: ...ved for SEC 32 bit future 06000 06999 46001 47000 Reserved for future use 07000 07499 47001 47500 Reserved for SEC 32 bit future 07500 07999 47501 48000 Reserved for SEC 32 bit future 08000 08999 48001 49000 Reserved for SEC HMI Advanced SID 09000 09998 49001 49999 Reserved for SEC HMI Legacy Memory Map 16 bit Interface Holding Registers Overview The SEC 3120 implements the 16 bit Modbus interface...

Page 344: ...led up by factor representing the units of measurement for that specific sensor s current gas type PPM LEL V V etc Operating Status normal calibrating self test start up in an alarm low mid high or fault Gas category Type toxic hydrocarbons oxygen etc Sensor firmware version Sensor serial number Alarm relay mode trip above or below threshold audible or normal action Modbus address Network ID Senso...

Page 345: ...rs SEC 3120 Modbus RS 485 Network Connections Pin 5 RS485 B of the SEC 3120 power and communication connection block P5 is typically connected to a Modbus Master device RX terminal in two wire connections For the EGX 100 Gateway this would be Pin 4 of the RS485 connection block Pin 4 RS485 A of the SEC 3120 power and communication connection block P5 is typically connected to a Modbus Master devic...

Page 346: ...sensor fault drives fault relay coil The alarm relay logic mode can be changed to AND forcing both sensor s alarm status to be in agreement before the alarm relay coils are driven except for fault relay coil This mode is typically used with the Identical Sensor Role to provide measurement redundancy 3 Modbus Network ID Mode Unique One Network ID is assigned to each sensor typically sensor 2 ID is ...

Page 347: ...efore returning to make further changes Do NOT try to change the network IDs or RS485 bus settings without exiting the menus first 4 Modbus Network IDs Set the Modbus Network ID s Addresses based on the network mode chosen above using the Network Modbus ID menu Save the changes first and exit the menus before returning to make further changes 5 RS485 Bus Settings Set the RS485 Communication Settin...

Page 348: ...enu item up the list is moved to a higher value is chosen etc The Enter Select Control is position below the center of the LCD display When activated using a magnet on explosion proof versions or through a push button on DIN rail mount units from the main status screen the menu system is entered and displayed If on a menu item that item will be chosen If a value is selected to be changed it will e...

Page 349: ...sterisk to the left of the menu item row indicates where the cursor is As you advance the cursor down the list by activating the down left arrow control the asterisk moves to indicate the newly highlighted menu item row just as the asterisk moves up as you activate the up right arrow control When you activate the Enter Select control that menu item is selected and the menu listed on that menu item...

Page 350: ...E MODE EXIT LOW ALARM SETTINGS MENU MID ALARM SETTINGS MENU CHANGE MID SET POINT VALUE CHANGE MID ACTIVE MODE EXIT MID ALARM SETTINGS MENU HIGH ALARM SETTINGS MENU CHANGE HIGH SET POINT VALUE CHANGE HIGH ACTIVE MODE EXIT HIGH ALARM SETTINGS MENU ALARM PAGE 2 EXIT TOP ALARM CONFIGURATION MENU RELAY CONFIGURATION TOP MENU RELAY PAGE 1 LOW RELAY SETTINGS MENU LOW RELAY SETTINGS MENU PAGE 1 CHANGE LOW...

Page 351: ...NU SELECT SEC DEFAULT SETTINGS SELECT ALTERNATE SETTINGS CUSTOM 485 LINE SETTINGS MENU CUSTOM 485 LINE SETTINGS PAGE 1 CHANGE DATA BITS CHANGE STOP_BITS CHANGE PARITY MODE CHANGE BAUD RATE CUSTOM 485 LINE SETTINGS PAGE 2 EXIT CUSTOM 485 SETTINGS MENU EXIT 485 BUS SETTINGS MENU MODBUS NETWORK MENU PAGE 2 EXIT MODBUS NETWORK MENU EXIT NETWORK TOP MENU MAIN MENU PAGE 2 HIDE LOW GAS MENU TOGGLE HIDE M...

Page 352: ... to save the changes or discard them before the previous menu is displayed If you want to make the changes permanent choose Save if you are not sure then choose Abort Save or Abort Changes Popup SAVE CHANGES ABORT CHANGES Figure 5 Changing the 3120 Sensor Role After entering the menu system choose the Main Menu Top Menu 1 EJECT MEMORY CARD ABORT WARMUP INFO MENU MAIN MENU Top Menu 2 SEC DIAGNOSTIC...

Page 353: ...he value that is changing and that the up down controls now effect choosing a value up down When the correct choice shows active enter again and the asterisk to the right will disappear Scroll down the menu and choose Previous Menu to back out of the Modus Settings menu then choose Previous Menu to exit the Network Menu which will bring up the Save or Abort confirmation then scroll down to and cho...

Page 354: ...enu 2 LOGIC MODE PREVIOUS MENU Then use the up down keys to select the desired mode Relay Logic Mode Menu MODE AND PREVIOUS MENU Change the item to OR for our example Notice the asterisk to the right disappears Now scroll down and choose the Previous Menu item to return to the Relay Settings menu which will bring up the Save or Abort confirmation Scroll down to and choose the Previous Menu item to...

Page 355: ... CALIBRATION ALARM RELAY NETWORK Main Menu 2 HIDE LOW GAS SELF TEST SET DATE TIME PREVIOUS MENU Then choose the Modbus Settings Menu Network Top Menu NETWORK ID MENU MODBUS SETTINGS PREVIOUS MENU Then highlight the Net ID item and activate enter Modbus Settings Menu 1 ONLINE YES SENSORS UNIQUE NET ID SINGLE 485 BUS MENU Modbus Settings Menu 2 PREVIOUS MENU Using the up down arrows change the value...

Page 356: ...rk ID After entering the menu system choose the Main Menu Top Menu 1 EJECT MEMORY CARD ABORT WARMUP INFO MENU MAIN MENU Top Menu 2 SEC DIAGNOSTICS RESET RELAYS FORMAT FLASH CARD EXIT Then choose the Network Menu Main Menu 1 CALIBRATION ALARM RELAY NETWORK Main Menu 2 HIDE LOW GAS SELF TEST SET DATE TIME PREVIOUS MENU Then choose the Network ID Menu Network Top Menu NETWORK ID MENU MODBUS SETTINGS ...

Page 357: ...ll down and choose the Previous Menu item to exit to the Main Menu which will bring up the Save or Abort confirmation Scroll down to and choose the Previous Menu item to exit to the Top Menu Scroll down to and choose the Exit menu item to exit and return back to the Main Status Screen Figure 9 Changing 3120 485 Bus Settings After entering the menu system choose the Main Menu Top Menu 1 EJECT MEMOR...

Page 358: ...e Save or Abort confirmation to exit and return to the Modbus Settings menu Scroll down to and choose the Previous Menu item to exit and return to the Network Top Menu Scroll down to and choose the Previous Menu item which will bring up the Save or Abort confirmation to exit and return to the Main Menu Scroll down to and choose the Previous Menu item to exit and return to the Top Menu Scroll down ...

Page 359: ...or specifics 42004 07 Alarm Set Points Scaled 42011 Network Zone ID with password 42019 27 Alarm Set Points IEE 754 32 bit floating point 42028 39 Calibration Value IEE 754 32 bit floating point 42040 Start Self Test Table 3 Regions 1 8 Sensors x region sensor Holding Register Address Read or Write Sensor Register Description See Parameter Table for specifics 42x01 Read Gas Concentration Scaled 42...

Page 360: ...nly Modbus Mode 42921 Write Only Restore Unit back from Listen Only Modbus Mode 42922 Read Maximum number of sensors that can be attached 42923 Read Unit Type Code 42924 25 Read Unit Firmware Version 2 words for major minor build Modbus Protocol Introducing Modbus Protocol Modbus communication is based on a master slave technique in which only one device the master can initiate transactions querie...

Page 361: ...and the data bytes contain a code that describes the error The error check field allows the master to confirm that the message contents are valid RTU Modbus Message Framing In RTU serial transmission mode a Modbus message is placed by the transmitting device into a frame that has a known beginning and ending point This allows receiving devices to begin at the start of the message read the address ...

Page 362: ...es a slave by placing the slave address in the address field of the message When the slave sends its response it places its own address in the address field of the response to let the master know which slave is responding Address 0 is used for the broadcast address which all slave devices recognize The function code field of a message frame contains eight bits RTU For the SEC 3120 valid codes are ...

Page 363: ...the entire message It is applied regardless of any parity check method used for the individual characters of the message The CRC field is 2 bytes containing a 16 bit binary value The CRC value is calculated by the transmitting device which appends the CRC to the message The receiving device recalculates a CRC during receipt of the message and compares the calculated value to the actual value it re...

Page 364: ...ly mapped for function codes 3 6 and 16 Otherwise an exception response will be generated In most cases there is no response for a query that contains an invalid slave address invalid CRC data or a non supported broadcast mode etc In some cases the unit might issue an Exception 2 as an error response if an invalid register address is requested for a valid function code However if invalid function ...

Page 365: ...ating Status Bit 0 1 alarm status 0 0 no alarm 0 1 low alarm 1 0 mid alarm 1 1 high alarm Bit 2 fault alarm status 1 fault 0 no Bit 3 self test 1 testing 0 not Bit 4 cell test warning 1 have warning 0 no Bit 5 init warm 1 init startup 0 idle run Bit 6 sensor missing 1 missing 0 ok Bit 7 calibration 1 calibrating 0 not Bit 8 15 Sensor Status Code 8 bit integer 2x02 42x03 Sensor Firmware Version 1 2...

Page 366: ...h word 2x23 42x24 Sensor Mid Alarm Set Point low word 2x24 42x25 Sensor High Alarm Set Point Password Register 2x25 42x26 Sensor High Alarm Set Point high word 2x26 42x27 Sensor High Alarm Set Point low word 2x27 42x28 Sensor Calibration Value Password Register 2x28 42x29 Sensor Calibration Value high word 2x29 42x30 Sensor Calibration Value low word 2x30 42x31 Sensor Range Value high word 2x31 42...

Page 367: ...ord 1 Bit 0 Have a fault from sensor 1 Bit 1 Have a fault from sensor 2 Bit 2 Have a fault from sensor 3 Bit 3 Have a fault from sensor 4 Bit 4 Have a fault from sensor 5 Bit 5 Have a fault from sensor 6 Bit 6 Have a fault from sensor 7 Bit 7 Have a fault from sensor 8 Bits 8 15 Reserved for future sensor channels 2902 42903 Bit mapped Fault Relay On Reason Code Word 2 Bits 7 0 Sensor error code o...

Page 368: ...alues TBD 2923 42924 Unit Firmware Version Word 1 Major version MSB 0 255 Minor version LSB 0 255 2924 42925 Unit Firmware Version Word 2 Revision Build number 16 bit build number increment 0 65535 Table 8 Sensor Status Code Parameter Table Value Hex Description 0000 Sensor is running normal mode All is well OK 0001 Not used 0002 Sensor Zero Calibrating 0003 Sensor Span Calibrating 0004 Sensor 4 2...

Page 369: ...on 2 error 0008 Signal High Error 0009 4VDC Reference Low 000A 4VDC Reference High 000B Balance Pot Max 000C Balance Pot Min 000D AGC Pot Max 000E AGC Pot Min 000F Span Pot Max 0010 Span Pot Min 0011 Sensor Never Hot Zero Calibrated 0012 Sensor Never Cool Zero Calibrated 0013 Unit Temperature 85 degrees Celsius 0014 Unit Temperature 35 degrees Celsius 0015 Insufficient Analytical Range 0016 No tab...

Page 370: ...starting register and quantity of registers to be read SEC 3120 internal registers are addressed starting at zero Modbus holding registers 1 16 are addressed as 0 15 Multiple sensors are allowed to be attached to a single 3120 unit therefore the register map is split into regions as shown previously in Table 1 Each sensor has its own region a repetition of the same parameter registers that address...

Page 371: ...ponse to the query The contents of register 42104 are shown as the two byte values of 01 2A hex or 298 decimal The contents of registers 42105 and 42106 are 01 8F and 03 21 hex or 399 and 801 decimal respectively Read Holding Register Response Field Name Example Hex Slave Address 11 Function Code 03 Byte Count 06 Data High Byte Register 42104 01 Data Low Byte Register 42104 2A Data High Byte Regis...

Page 372: ...t mode with function presets to the same register reference in all attached slaves however the SEC 3120 supports multiple sensors attached to a single unit hence broadcast mode is not allowed except for one preset register pair 42920 listen only mode and 42921 restore from listen only mode To accomplish the same functionality as a broadcast to the same preset reference in the SEC 3120 so long as t...

Page 373: ... Hex When the password is added 4000 Hex the complete value needed to write the register and change the low set point then is 40D4 Hex Zone ID 2010 42012 and Self Test 2039 42040 may be written to in region zero apply to all sensors for a 3120 with two or more sensors attached when the sensor role is either Unique or Identical modes but NOT when in Single sensor role an exception message will be g...

Page 374: ...mands addresses to it or broadcast other than command to restore from listen only 2920 4000 Hex must be added as a password to write value 2920 42921 Modbus Restore From Listen Only 00FF engages Response will be given and unit will resume responding to commands addresses to it or broadcast 4000 Hex must be added as a password to write value The SEC 3120 supports sensor preset holding registers as ...

Page 375: ...h Set Point Holding Registers Response Field Name Example Hex Slave Address 11 Function Code 06 Address High 07 Address Low D5 Data High 44 Data Low B0 CRC Low Byte A9 CRC High Byte 62 Preset One Sensor High Set Point Holding Register Response Field Name Example Hex Slave Address 11 Function Code 06 Address High 08 Address Low 39 Data High 44 Data Low B0 CRC Low Byte 6B CRC High Byte 83 Preset ALL...

Page 376: ...20 unit will issue an Exception 8 as a response If the SEC 3120 unit is not operating in identical sensor role mode for setting threshold values it will generate an Exception 3 response Response Exception 2 Field Name Example Hex Slave Address 01 Function Code 86 Exception Code 02 CRC Low Byte C3 CRC High Byte A1 Response Exception 3 Field Name Example Hex Slave Address 01 Function Code 86 Excepti...

Page 377: ...ue 4000 Hex must be added as a password to write value 2x10 42x11 Sensor Zone ID 4000 Hex must be added as a password to write value 2x18 42x19 Sensor Low Set Point Enable Register This register must be written to first with 4259 Hex as a password 2x19 42x20 Sensor Low Alarm Set Point Float high word 2x20 42x21 Sensor Low Alarm Set Point Float low word 2x21 42x22 Sensor Low Alarm Set Point Enable ...

Page 378: ...he sensor role must be Identical however if in the Single sensor role an exception message will be transmitted to the master If sensor role is Identical values must also be identical Internal Register Address Holding Register Address Function Code 16 Write Multiple Unit Registers Data bits and Parameter Specifics 2911 42912 New 3120 Unit Clock Month Value 4000 Hex must be added as a password to wr...

Page 379: ... to the register value as a password For floating point register sets the first register in the trio is the password enable register This register must have the Hex value 4259 written to it first followed by the high word and then the low word of the 32 bit IEEE floating point encoded value using at leas one multiple write operation Parameter registers low mid and high alarm set points and calibra...

Page 380: ...ddressed as 0 Here is an example of a request to write holding registers 42119 42121 to set the low alarm set point floats 400 12 43C8 0F5C Hex in slave device 17 for sensor 1 The normal response is an echo of the query header returned after the register contents have been written Write Multiple Holding Registers Query Field Name Example Hex Slave Address 11 Function Code 10 Address High 08 Addres...

Page 381: ...ng in identical sensor role mode and an attempt to write to ALL sensors address range 42001 to 42100 except 42011 Zone ID 42040 Self Test it will generate an Exception 3 response Write Multiple Holding Registers Response Field Name Example Hex Slave Address 11 Function Code 10 Address High 08 Address Low 46 Item Count High 00 Item Count Low 03 CRC Low Byte 61 CRC High Byte 2D Response Exception 2 ...

Page 382: ...ord failure Since a 32 bit floating point value requires two 16 bit registers to hold the entire contents a set of three registers is designated 1 Password enable register must contain the Hexadecimal value 4259 2 High 16 bit word of IEEE 754 encoded floating point set point value 3 Low 16 bit word of IEEE 754 encoded floating point set point value A state machine ensures that the sequence order i...

Page 383: ...e than one must have identical gas types detection types and gas ranges The purpose of this role is to provide redundancy and reliability to sensitive detection operations where relays should not be activated unless at least two sensors are in agreement as to the actual gas concentration levels independently measured The relays are controlled in a logical AND operation for alarm levels while fault...

Page 384: ...r alarm level drives the respective relay Sensor faults by any sensor operate the fault relay in a logical OR configuration as well Modbus Effects since the 3120 head operates allowing multiple sensors having different gas detection types and ranges and sub channels o The address ALL sensor region 42001 42099 will be ignored and generate exception messages if addressed by a master No reads or writ...

Page 385: ...tronics Corporation For Version 1 2 and above December 2012 P N 1580282 Rev 1 20121228 Sensor Electronics Corporation 12730 Creek View Avenue Savage MN 55378 U S A 1 952 938 9486 Tel 1 952 938 9617 Fax 1 800 285 3651 Toll Free http www sensorelectronics com ...

Page 386: ...nd asking for the default gateway address 2 Make sure there is an Ethernet cable available that has access to the network 3 Plug in an Ethernet cable into the 3500 See figure 1 for correct placement Caution If the Ethernet cord is too long the computer may not be able to access the 3500 on the network or it may have a very slow connection Make sure the cord is only as long as it needs to be 4 Now ...

Page 387: ... and enter the gateway address you got from the network administrator Note You may need to click on the first three numbers in the Gateway Address box to highlight the numbers Then click on them again to bring up the menu to start entering the address 11 Start by typing in the first three digits the press the next button do this until the address has been entered 12 An example address would be 192...

Page 388: ... Firefox all work and type in the IP address of the 3500 to view 2 A page will appear like the one in figure 3 titled SEC 3500 Master HMI Web Server v3 5 28 There are now two options to choose from View Data and Remote View View Data will give a general overview of everything connected to the 3500 zone faults number of devices on the controller number of devices in alarm etc The Remove View will g...

Page 389: ...v ECO A 000209 Page 1 of 26 SEC 3500 HMI Operator Interface Hardware Manual Sensor Electronics Corporation 12730 Creek View Avenue Savage Minnesota 55378 USA 952 938 9486 Fax 952 938 9617 Email sales sensorelectronic com ...

Page 390: ... defective within the warranty would be repaired or replaced at SEC s option SEC will return repaired or replaced equipment pre paid lowest cost freight This warranty does not apply to items which by their nature are subject to deterioration or consumption in normal service Such items may include Fuses and Batteries Warranty is voided by abuse including rough handling mechanical damage alteration ...

Page 391: ...SEC P N 1460014 Rev ECO A 000209 Page 3 of 26 Table of Contents Contents I SPECIFICATIONS 5 II GENERAL DESCRIPTION 6 III OPERATION 7 IV INSTALLATION 8 V DRAWINGS 9 VI TESTING 25 VII MAINTENANCE 26 ...

Page 392: ...Scheme Update Specifications Add Installation Steps Add Testing Add Maintenance Add UL2017 Information All 2 10 26 2016 Change model to SEC3500 HMI Add all Components Inside Enclosure to Specs Add Recommended Power Supply Add Earth Ground Callout to Page 9 Add Note about ISO Comm on Repeaters Add Part about SEC3500 HMI Being the System All A 000209 UL2017 Approved All ...

Page 393: ...ontacts 1 NO 1 NC per Relay Contact Rating 8A 30VDC 8A 250VAC Type AM System System Components SEC 3500 Operator Interface Red Lion HMI SEC 3100 Gas Transmitter Not UL 2017 Approved SEC 3500 XX Relay Controller SEC 3100 AIM Interface Module Not UL 2017 Approved SEC 3100 LIM Interface Module Not UL 2017 Approved SEC 3100 ISO Repeater SEC 3500 Enclosure Circuit Breaker DC to DC Converter 12 24V to 2...

Page 394: ...s a power indicator LED located on the front panel of the 3500 Network devices can be interrogated configured and calibrated using the password protected touchscreen user interface 16 embedded programmable relays provide external device control interface based on network events Additional relays can be located anywhere on the network groups of 8 The Statcast RS232 interface continuously scrolls th...

Page 395: ...he SEC3500 HMI Operator Interface is an intuitive operator interface For the individual page operations please refer to the following individual instruction manuals on the SEC website 3500 OI Basic Operators Guide pdf 3500 OI Startup Basics Guide pdf StatCast pdf ...

Page 396: ... UL 1310 approved Then run the power through the bottom left hole of the SEC 3500 unit Then connect the power supply to the DC to DC converter 3 Run the RS485 Data Highway through the bottom left side hole of the SEC 3500 Then attach to the data highway to the proper terminals on the terminal block 4 When connecting 120 VAC Class 1 circuits to the SEC 3500 wires should be routed through the top ri...

Page 397: ...SEC P N 1460014 Rev ECO A 000209 Page 9 of 26 Class 2 Power Supply Earth Ground Bolt NOTE COM ON THE SEC 3100 ISO REFERS TO THE ISO COMMON NOT DC COMMON ...

Page 398: ...4 Rev ECO A 000209 Page 10 of 26 V DRAWINGS Part Number Description 1421901 Mounting and Dimensional Drawing 350000016X16X10 Internal Component Layout 1460015 separate document Overall Wiring Diagram Wiring Examples ...

Page 399: ...SEC P N 1460014 Rev ECO A 000209 Page 11 of 26 ...

Page 400: ...SEC P N 1460014 Rev ECO A 000209 Page 12 of 26 ...

Page 401: ...the SEC 3500 and RS485 Data Highway Connection TB1 Earth Ground Connection 1 2 3 4 5 6 7 8 Ground Stud Enclosure Wall Terminal Description 1 2 AMP Circuit Breaker Power for SEC 3500 only 2 DC Common 3 LAN Y DATA A 4 LAN Y DATA B 5 LAN Y ISOLATED DC COMMON 6 LAN X DATA A 7 LAN X DATA B 8 LAN X ISOLATED DC COMMON ...

Page 402: ...SEC P N 1460014 Rev ECO A 000209 Page 14 of 26 24 VDC POWER SUPPLY 1 2 3 4 5 6 7 8 SEC 3500 Terminal Block WIRING EXAMPLE SEC 3500 TO SEC 3100 TRANSMITTERS AND SEC 3500 8 RELAY CONTROLLER ...

Page 403: ...Y ANALOG OUTPUT TB 3 SENSOR WIRING TB 1 RELAY WIRING BACK VIEW OF SEC 3100 SEC 3100 WIRING SENSOR ELECTRONICS CORPORATION 12730 CREEK VIEW AVE SAVAGE MINNESOTA 55378 USA T 952 938 9486 F 952 938 9617 sales sensorelectronic com TB 1 12 LOW ALARM N C 11 LOW ALARM COMMON 10 LOW ALARM N O 9 MID ALARM N C 8 MID ALARM COMMON 7 MID ALARM N O 6 HIGH ALARM N C 5 HIGH ALARM COMMON 4 HIGH ALARM N O 3 FAULT N...

Page 404: ...ault N O 4 Mid Alarm N C 5 Fault Common 5 Mid Alarm Common 6 Fault N C 6 Mid Alarm N O 1 TB1 6 1 TB2 6 1 TB5 4 1 TB6 6 TB 5 Sensor Wiring TB 6 Power Data Wiring 1 DC Common Black 1 Data A 2 24 VDC Red 2 Data B 3 4 20 mA Blue or Green 3 Iso Common 4 Communication White 4 24 VDC Input Power 5 DC Common 6 4 20 mA Output Housing Dimensions 3 54 W x 4 17 L x 2 28 H inches 90 W x 106 L x 58 H mm ...

Page 405: ... AMPS 250 VAC OR 8 AMPS 30 VDC COMMUNICATION ISOLATED RS485 MODBUS WEIGHT SEC 3500 8 RELAY CONTROLLER PN 1421999 2 LBS SEC 3500 16 RELAY CONTROLLER PN 1422182 3 LBS POWER SEC 3500 8 RELAY CONTROLLER 4 WATTS 24 VDC SEC 3500 16 RELAY CONTROLLER 6 WATTS 24 VDC TB 2 AND TB 3 RELAY CONTACT WIRING TB 1 WIRING CONNECTION FOR POWER AND RS485 ...

Page 406: ... K3 K4 7 8 9 1 01 11 2 1 2 3 4 5 6 K5 K6 K7 K8 7 8 9 1 01 11 2 1 2 3 4 5 6 K9 K10 K11 K12 7 8 9 1 01 11 2 1 2 3 4 5 6 K13 K14 K15 K16 DATA LED POWER LED K1 K2 K3 K4 K5 K6 K7 K8 K16 K15 K14 K13 K12 K11 K10 K9 DATA LED POWER LED For wiring details refer to Figure A Figure C TB 4 K9 K12 TB 5 K13 K16 Figure B TB 2 K1 K4 TB 3 K5 K8 Figure A TB 1 For wiring details refer to Figure B For wiring details r...

Page 407: ...SEC P N 1460014 Rev ECO A 000209 Page 19 of 26 SEC 3500 8 RELAY CONTROLLER DIMENSIONS SEC 3500 16 RELAY CONTROLLER DIMENSIONS ...

Page 408: ...njunction with the SEC 3100 transmitters and the SEC 3500 HMI Operator Interface or other MODBUS RS 485 data highway systems The SEC 3100 ISO RS 485 Repeater Module is used to extend the distance of the RS 485 network and increase the number of devices on the RS 485 network The SEC 3100 ISO RS 485 Repeater Module provides 1500 volt isolation bidirectional data flow and transient suppression on the...

Page 409: ...s if the SEC 3100 had an SEC gas detector connected The SEC 3100 transmitter reports the foreign device status bidirectional to the SEC 3500 HMI Operator Interface via the MODBUS RS485 communication network The SEC 3100 AIM can be installed in the SEC 3100 explosion proof transmitter housing using a taller window dome The SEC 3100 AIM accepts one device input Examples of 4 20 mA devices that can b...

Page 410: ...tter Open Path Gas Detector Pyrolyzer Temperature Transmitter Fire Detector SEC 3100 AIM SEC 3100 Transmitter back side NOTE Refer to the SEC 3100 Transmitter Instruction Manual for additional wiring connections SEC 3100 Explosion Proof Transmitter DC Common 24 VDC 4 20 mA output ...

Page 411: ...ow and High contact closure from the device converts the input signal into a digital signal compatible with the SEC 3100 transmitter The SEC 3100 LIM is factory programmed with the following customer supplied variables Device Name Range Unit of Measure Calibration Value The SEC 3100 visually displays the variables on the LCD the same as if the SEC 3100 had an SEC gas detector connected The SEC 310...

Page 412: ...Transmitter Instruction Manual for additional wiring connections SEC 3100 Explosion Proof Transmitter Switch Device Pressure Switch Open Path Gas Detector Air Flow Switch Temperature Switch Fire Detector SEC 3100 Transmitter back side SEC 3100 LIM High Alarm Low Alarm 24 VDC ...

Page 413: ...ough these alarms the 3500 screen should show the sensor going into alarm and respond accordingly turn fan on siren lights etc depending on the user s system settings and what the response to those alarms To keep an alarm on longer than the Self Test runs or to leave an alarm on indefinitely this can be done through the SEC 3500 OI Navigate to the Relay Assignment page and set the desired relay to...

Page 414: ...v ECO A 000209 Page 26 of 26 VII MAINTENANCE Maintenance will need to be done by SEC personal The maintenance needed is minimal If issues arise and maintenance is needed please contact Sensor Electronics at 952 938 9486 ...

Page 415: ...rena refrigeration room Compressors Anhydrous ammonia Features Reliable infrared sensing technology Virtually maintenance free Low cost of ownership over ten years operating life Immune to poisoning and etching Designed for harsh environments Explosion proof Fast response time Smart calibration Self compensating optics pressure and temperature U S Patents 6 414 310 and 7 132 657 No moving parts He...

Page 416: ...of value or 0 5 of full scale Repeatability 2 of value Operating Temperature Rating 40 to 70 C at 0 to 99 RH non condensing Operating Range 18 to 32 VDC measured at the detector head Power Consumption 5 Watts Max Current Draw at 24VDC Average 210 mA Peak 400 mA U S Patent 6 414 310 7 132 657 Installation Category Cat I Pollution Degree 2 SEC IREvolution Infrared Gas Detector Sensor Electronics Cor...

Page 417: ...t facilities LNG LPG processing and storage facilities Transportation facilities Features Reliable infrared sensing technology Virtually maintenance free Low cost of ownership over ten years operating life Immune to poisoning and etching Designed for harsh environments Explosion proof Anodized aluminum or stainless steel construction Fast response time Smart calibration Self compensating optics pr...

Page 418: ...econds Construction 316 stainless steel or anodized aluminum Accuracy 5 of value or 0 5 of full scale Repeatability 2 of value Operating Temperature Rating 40 to 70 C at 0 to 99 RH non condensing Operating Range 18 to 32 VDC measured at the detector head Power Consumption 5 Watts Max Current Draw at 24VDC Average 210 mA Peak 400 mA U S Patent 6 414 310 7 132 657 Installation Category Cat I Polluti...

Page 419: ...0 IREvolution Gas Detector Instruction and Operation Manual Sensor Electronics Corporation 12730 Creek View Avenue Savage Minnesota 55378 USA 952 938 9486 Fax 952 938 9617 Email sales sensorelectronics com Web site www sensorelectronics com ...

Page 420: ...ed freight pre paid to the factory and found defective within the warranty would be repaired or replaced at SEC s option SEC will return repaired or replaced equipment pre paid lowest cost freight This warranty does not apply to items which by their nature are subject to deterioration or consumption in normal service Such items may include Fuses and Batteries Warranty is voided by abuse including ...

Page 421: ... Description of Change Page A 6 13 2016 Initial Release All B 9 29 2016 Update IEC marking to ETL Change description to Manual SEC5000 Users Manual 5 C 2 28 2017 Update Approved Models Add Drawing for 5200 5300 Series Add Drawing for 5210 5211 Series 5 15 16 ...

Page 422: ...Part Number 1460005 Revision C Table of Contents I SPECIFICATIONS II GENERAL DESCRIPTION III OPERATION Installation and Startup IV CALIBRATION V MAINTENANCE VI PARTS LIST VII DRAWING SECTION ...

Page 423: ...0 seconds Construction 316 stainless steel SEC 5000 6061 Aluminum SEC 5100 Dimensions Length x Diameter Stainless 5 5in x 2 5in Aluminum 5 75in x 2 75in Unit Weight Stainless Steel 3 7 lb Aluminum 1 9 lb Accuracy Methane Version 3 of Full Scale for applied gas concentrations up to 50 of full scale 5 of Full Scale for applied gas concentrations above 50 of full scale Operating Temperature Rating 40...

Page 424: ...rom dirt and water ingress Straight optical path eliminates the need for reflective surfaces such as mirrors or beam splitters Performs well in the presence of high concentrations or constant background levels of hydrocarbons and in oxygen depleted atmospheres Highly resistant to poisoning and etching Standard 4 to 20 mA output current source Explosion proof housing designed for harsh environments...

Page 425: ...000 IREvolution to be calibrated for any combustible hydrocarbon provided that a calibration quality level of the gas is available This eliminates setting dipswitches or changing out sensors for different types of hydrocarbons simply calibrate the unit with a calibration gas of the specific gas to be detected The optics can be easily disassembled for cleaning This does not require powering the uni...

Page 426: ...ccumulate more heavily in one area than in another The detector should be placed in the areas where the most concentrated accumulation of gas is anticipated For outdoor applications with strong wind conditions it may require the sensors to be mounted closer together and on the down wind side to the anticipated area of a gas leak Also take into consideration for indoor applications the fact that ma...

Page 427: ... 4 20mA If a fault is present after warm up the detector current output will indicate a fault See the following chart for fault code status Normal Operation In the normal operating mode the 4 to 20 mA signal levels correspond to the detected gas concentration The detector continuously checks for system faults or initiation of calibration and automatically changes to the appropriate mode The 4 to 2...

Page 428: ...Part Number 1460005 Revision C Once the fault is cleared the SEC 5000 IREvolution will automatically resume normal operation ...

Page 429: ... be spanned in the field Initiating the Spanning operation is similar to initiating the Zeroing operation other than the calibration wire is connected to the 24V red wire for 10 seconds and released The Span initiation command is also available at the transmitter from the calibration menu The output current will go to 2 0mA while the unit is spanning It is highly recommended that a Zero be perform...

Page 430: ... holes can collect pieces of the cleaning swab After reassembling the unit the waveguide and collar should be very tight to both ends of the SEC 5000 IREvolution housing Once the unit is completely reassembled and power is reapplied the SEC 5000 IREvolution must then be Zero calibrated Refer to the calibration section of this manual If the fault doesn t clear contact the factory Warning The SEC 50...

Page 431: ...Part Number 1460005 Revision C ...

Page 432: ...reek View Ave Savage MN 55378 Tel 952 938 9486 Fax 952 938 9617 sales sensorelectronics com WIRE ENTRY FOR SENSOR 3 4 NPT 3 4 NPT NOTE HOUSING RATED FOR CLASS 1 DIV 1 GROUPS B C AND D SEC SENSOR SEPARATION KIT FIGURE 2 JUNCTION BOX SHALL BE IEC CERTIFIED Exd IIC Exdb IIC ...

Page 433: ...Part Number 1460005 Revision C ...

Page 434: ...Part Number 1460005 Revision C ...

Page 435: ...Part Number 1460005 Revision C ...

Page 436: ...g Breweries Wineries Greenhouses HVAC DCV Energy Management Bottling Plants Engine Test Cells Features Infrared sensing technology Virtually maintenance free Low cost of ownership over five years operating life Immune to poisoning and etching Designed for harsh environments Explosion proof Compact lightweight Fast response time Smart calibration Self compensating optical bench No moving parts Heat...

Page 437: ...od Diffusion Optional sample draw requires a minimum of 1 liter per minute flow rate Output analog 4 20 mA Source type max 1000 Ohm load at 24 VDC supply voltage Response Time T50 5 seconds T90 10 seconds Construction 316 stainless steel Class 1 Division 1 Groups B C and D Accuracy 3 0 to 50 Full Scale 5 51 to 100 Full Scale Operating Temperature Rating 40 to 70 C at 0 to 99 RH non condensing Oper...

Page 438: ...struction and Operation Manual Sensor Electronics Corporation 12730 Creek View Avenue Savage Minnesota 55378 USA 952 938 9486 Fax 952 938 9617 Email sales sensorelectronic com Web site www sensorelectronics com Part Number 71 5000 Version 040109 ...

Page 439: ...his warranty does not apply to items which by their nature are subject to deterioration or consumption in normal service Such items may include Fuses and Batteries Warranty is voided by abuse including rough handling mechanical damage alteration or repair This warranty covers the full extent of SEC liability and SEC is not responsible for removal replacement costs local repair costs transportation...

Page 440: ...Table of Contents I SPECIFICATIONS II GENERAL DESCRIPTION III OPERATION Installation and Startup IV CALIBRATION V MAINTENANCE VI PARTS LIST VII DRAWING SECTION ...

Page 441: ...C Signature product line Output analog 4 20 mA Source type max 1000 Ohm load at 24 VDC supply voltage Response Time T50 5 seconds T90 10 seconds Construction 316 stainless steel Class 1 Division 1 Groups B C and D Accuracy 5 measured value or 3 full scale whichever greater Operating Temperature Rating 40 to 70 C at 0 to 99 RH non condensing Operating Voltage 24 VDC Operating range 18 to 32 VDC mea...

Page 442: ...water ingress Straight optical path eliminates the need for mirrors or reflective surfaces or beam splitters Performs well in the presence of high concentrations or constant background levels of carbon dioxide and in oxygen depleted atmospheres Highly resistant to poisoning and etching Standard 4 to 20 mA output current source Explosion proof housing designed for harsh environments Smart Calibrati...

Page 443: ...it The AutoAC circuit is an automatic analog control circuit which allows the SEC MILLENIUM to be calibrated for CO2 provided that a calibration quality level of the gas is available The optics can be easily disassembled for cleaning This does not require powering the unit down and does not compromise the units explosion proof rating The device will self compensate for dirty optics until a point i...

Page 444: ...ind side to the anticipated area of a gas leak Also take into consideration for indoor applications the fact that many ventilation systems do not operate continuously The sensor should be accessible for maintenance Excessive heat or vibration can cause premature failure of any electronic device and should be avoided if possible Follow all national and local installation codes and practices RgasD 1...

Page 445: ...ted gas concentration The detector continuously checks for system faults or initiation of calibration and automatically changes to the appropriate mode The 4 to 20 mA output of the SEC MILLENIUM is a non isolated current source Current Output and Corresponding Status Once the fault is cleared the SEC MILLENIUM will atomatically resume normal operation Current Output Status 0 20 mA Normal measuring...

Page 446: ... MILLENIUM does not normally require cleaning of the optics However if the unit is operating in a very dirty or dusty environment the optical path might become obscured If the obscuration is severe enough to affect the unit s accuracy the unit will activate an Optics Fault will To clear an Optics Fault first try a calibration If the calibration does not correct the fault condition try to clean the...

Page 447: ...ge when ordering 190 1001 SEC 2001 Sensor Separation Kit 142 0877 SEC Insulation Tube 142 0497 SEC MILLENIUM Replacement Hydrophobic Filter 142 0297 SEC MILLENIUM Wave Guide Tube 142 0570 SEC MILLENIUM Wave Guide Tube Collar 142 0636 SEC IR PC Link Kit 142 0962 SEC MILLENIUM Sample Draw Adaptor ...

Page 448: ...10 VII Drawing Section Figure Title Figure 1 Wiring Diagram SEC MILLENIUM Figure 2 SEC Sensor Separation Kit ...

Page 449: ...N 55436 Tel 952 938 9486 Fax 952 938 9617 sales sensorelectronic com WIRING DIAGRAM MILLENIUM SENSOR FIGURE 1 WHITE Calibration Data RED 24 VDC BLACK 24VDC DC Common BLUE 4 TO 20 mA Out OutOUTPUT 6 5 inches 165mm 2 6 inches 66mm 3 4 NPT THREAD Earth Ground Stud 10 32 ...

Page 450: ...Drive Minneapolis MN 55436 Tel 952 938 9486 Fax 952 938 9617 sales sensorelectronic com WIRE ENTRY FOR SENSOR 3 4 NPT WIRE ENTRY FOR RETURN TO SEC 2000 3 4 NPT NOTE HOUSING RATED FOR CLASS 1 DIV 1 GROUPS B C AND D SEC SENSOR SEPARATION KIT FIGURE 2 ...

Page 451: ... facilities Transportation facilities Features Reliable infrared sensing technology Virtually maintenance free Low cost of ownership greater than 10 year life expectancy Immune to poisoning and etching Designed for harsh environments Explosion proof Rugged stainless steel construction Fast response time Smart calibration Patented self compensating optics No moving parts Heated optical chamber Low ...

Page 452: ...ne PN 4900400100 L12 0 100 LEL Tert Butyl Acetate PN 49003400100 L12 0 100 LEL Detection Method Diffusion Optional sample draw requires a minimum of 1 liter per minute flow rate Output analog 4 20 mA Source type max 1000 Ohm load at 24 VDC supply voltage Response Time T50 5 seconds T90 10 seconds Construction 316 stainless steel SEC Millenium Infrared Gas Detector Document 1460001 Revision A Senso...

Page 453: ...ing and storage facilities Transportation facilities Features Reliable infrared sensing technology Virtually maintenance free Low cost of ownership over five years operating life Immune to poisoning and etching Designed for harsh environments Explosion proof Rugged stainless steel construction Fast response time Smart calibration Patented self compensating optics No moving parts Heated optical cha...

Page 454: ...lass 1 Division 1 Groups B C and D Accuracy 3 LFL 0 to 50 LFL Lower Flammable Limit 5 LFL 51 to 100 LFL Operating Temperature Rating 40 to 70 C at 0 to 99 RH non condensing Operating Range 18 to 32 VDC measured at the detector head Power Consumption 5 Watts Max Max Current Draw at 24VDC Average 210 mA Peak 400 mA Approvals C22 2 No 152 M1984 R1997 Performance Tested Installation Category Cat I Pol...

Page 455: ...g Breweries Wineries Greenhouses HVAC DCV Energy Management Bottling Plants Engine Test Cells Features Infrared sensing technology Virtually maintenance free Low cost of ownership over five years operating life Immune to poisoning and etching Designed for harsh environments Explosion proof Compact lightweight Fast response time Smart calibration Self compensating optical bench No moving parts Heat...

Page 456: ...od Diffusion Optional sample draw requires a minimum of 1 liter per minute flow rate Output analog 4 20 mA Source type max 1000 Ohm load at 24 VDC supply voltage Response Time T50 5 seconds T90 10 seconds Construction 316 stainless steel Class 1 Division 1 Groups B C and D Accuracy 3 0 to 50 Full Scale 5 51 to 100 Full Scale Operating Temperature Rating 40 to 70 C at 0 to 99 RH non condensing Oper...

Page 457: ...g and storage facilities Transportation facilities Features Reliable infrared sensing technology Virtually maintenance free Low cost of ownership over five years operating life Immune to poisoning and etching Designed for harsh environments Explosion proof Rugged stainless steel construction Fast response time Smart calibration Patented self compensating optics No moving parts Heated optical chamb...

Page 458: ...rating Temperature Rating 40 to 70 C at 0 to 99 RH non condensing Operating Range 18 to 32 VDC measured at the detector head Power Consumption 5 Watts Max Max Current Draw at 24VDC Average 210 mA Peak 400 mA Approvals C22 2 No 152 M1984 R1997 Performance Tested Installation Category Cat I Pollution Degree 2 Weight 5 lbs 2 3 kg SEC Millenium Infrared Gas Detector Sensor Electronics Corporation 1273...

Page 459: ...ssing and storage facilities Transportation facilities Features Reliable infrared sensing technology Virtually maintenance free Low cost of ownership over five years operating life Immune to poisoning and etching Designed for harsh environments Explosion proof Rugged stainless steel construction Fast response time Smart calibration Patented self compensating optics No moving parts Heated optical c...

Page 460: ...tion Method Diffusion Optional sample draw requires a minimum of 1 liter per minute flow rate Output analog 4 20 mA Source type max 1000 Ohm load at 24 VDC supply voltage Response Time T50 5 seconds T90 10 seconds Construction 316 stainless steel Class 1 Division 1 Groups B C and D Accuracy 3 LFL 0 to 50 LFL Lower Flammable Limit 5 LFL 51 to 100 LFL Operating Temperature Rating 40 to 90 C at 0 to ...

Page 461: ...ing and storage facilities Transportation facilities Features Reliable infrared sensing technology Virtually maintenance free Low cost of ownership over five years operating life Immune to poisoning and etching Designed for harsh environments Explosion proof Rugged stainless steel construction Fast response time Smart calibration Patented self compensating optics No moving parts Heated optical cha...

Page 462: ...voltage Response Time T50 5 seconds T90 10 seconds Construction 316 stainless steel Class 1 Division 1 Groups B C and D Accuracy 3 LFL 0 to 50 LFL Lower Flammable Limit 5 LFL 51 to 100 LFL Operating Temperature Rating 40 to 70 C at 0 to 99 RH non condensing Operating Range 18 to 32 VDC measured at the detector head Power Consumption 5 Watts Max Max Current Draw at 24VDC Average 210 mA Peak 400 mA ...

Page 463: ...struction and Operation Manual Sensor Electronics Corporation 12730 Creek View Avenue Savage Minnesota 55378 USA 952 938 9486 Fax 952 938 9617 Email sales sensorelectronic com Web site www sensorelectronics com Part Number 71 5000 Version 040109 ...

Page 464: ...his warranty does not apply to items which by their nature are subject to deterioration or consumption in normal service Such items may include Fuses and Batteries Warranty is voided by abuse including rough handling mechanical damage alteration or repair This warranty covers the full extent of SEC liability and SEC is not responsible for removal replacement costs local repair costs transportation...

Page 465: ...Table of Contents I SPECIFICATIONS II GENERAL DESCRIPTION III OPERATION Installation and Startup IV CALIBRATION V MAINTENANCE VI PARTS LIST VII DRAWING SECTION ...

Page 466: ...C Signature product line Output analog 4 20 mA Source type max 1000 Ohm load at 24 VDC supply voltage Response Time T50 5 seconds T90 10 seconds Construction 316 stainless steel Class 1 Division 1 Groups B C and D Accuracy 5 measured value or 3 full scale whichever greater Operating Temperature Rating 40 to 70 C at 0 to 99 RH non condensing Operating Voltage 24 VDC Operating range 18 to 32 VDC mea...

Page 467: ...water ingress Straight optical path eliminates the need for mirrors or reflective surfaces or beam splitters Performs well in the presence of high concentrations or constant background levels of carbon dioxide and in oxygen depleted atmospheres Highly resistant to poisoning and etching Standard 4 to 20 mA output current source Explosion proof housing designed for harsh environments Smart Calibrati...

Page 468: ...it The AutoAC circuit is an automatic analog control circuit which allows the SEC MILLENIUM to be calibrated for CO2 provided that a calibration quality level of the gas is available The optics can be easily disassembled for cleaning This does not require powering the unit down and does not compromise the units explosion proof rating The device will self compensate for dirty optics until a point i...

Page 469: ...ind side to the anticipated area of a gas leak Also take into consideration for indoor applications the fact that many ventilation systems do not operate continuously The sensor should be accessible for maintenance Excessive heat or vibration can cause premature failure of any electronic device and should be avoided if possible Follow all national and local installation codes and practices RgasD 1...

Page 470: ...ted gas concentration The detector continuously checks for system faults or initiation of calibration and automatically changes to the appropriate mode The 4 to 20 mA output of the SEC MILLENIUM is a non isolated current source Current Output and Corresponding Status Once the fault is cleared the SEC MILLENIUM will atomatically resume normal operation Current Output Status 0 20 mA Normal measuring...

Page 471: ... MILLENIUM does not normally require cleaning of the optics However if the unit is operating in a very dirty or dusty environment the optical path might become obscured If the obscuration is severe enough to affect the unit s accuracy the unit will activate an Optics Fault will To clear an Optics Fault first try a calibration If the calibration does not correct the fault condition try to clean the...

Page 472: ...ge when ordering 190 1001 SEC 2001 Sensor Separation Kit 142 0877 SEC Insulation Tube 142 0497 SEC MILLENIUM Replacement Hydrophobic Filter 142 0297 SEC MILLENIUM Wave Guide Tube 142 0570 SEC MILLENIUM Wave Guide Tube Collar 142 0636 SEC IR PC Link Kit 142 0962 SEC MILLENIUM Sample Draw Adaptor ...

Page 473: ...10 VII Drawing Section Figure Title Figure 1 Wiring Diagram SEC MILLENIUM Figure 2 SEC Sensor Separation Kit ...

Page 474: ...N 55436 Tel 952 938 9486 Fax 952 938 9617 sales sensorelectronic com WIRING DIAGRAM MILLENIUM SENSOR FIGURE 1 WHITE Calibration Data RED 24 VDC BLACK 24VDC DC Common BLUE 4 TO 20 mA Out OutOUTPUT 6 5 inches 165mm 2 6 inches 66mm 3 4 NPT THREAD Earth Ground Stud 10 32 ...

Page 475: ...Drive Minneapolis MN 55436 Tel 952 938 9486 Fax 952 938 9617 sales sensorelectronic com WIRE ENTRY FOR SENSOR 3 4 NPT WIRE ENTRY FOR RETURN TO SEC 2000 3 4 NPT NOTE HOUSING RATED FOR CLASS 1 DIV 1 GROUPS B C AND D SEC SENSOR SEPARATION KIT FIGURE 2 ...

Page 476: ...truction and Operation Manual Sensor Electronics Corporation 12730 Creek View Avenue Savage Minnesota 55378 USA 952 938 9486 Fax 952 938 9617 Email sales sensorelectronic com Web site www sensorelectronics com Document Number 1460002 Revision C ...

Page 477: ...ctive within the warranty would be repaired or replaced at SEC s option SEC will return repaired or replaced equipment pre paid lowest cost freight This warranty does not apply to items which by their nature are subject to deterioration or consumption in normal service Such items may include Chemical Sensor Elements Fuses and Batteries Warranty is voided by abuse including rough handling mechanica...

Page 478: ...arify UL 2075 requirement that the Methane Millenium be used with SEC3120 5 Add the following part numbers to the Available Gases list Toluene P Xylene Tert Butyl Acetate MEK 5 A Aug 2015 Assign new part number place under ECO control All footer Update Company Address Cover Figure 1 Figure 2 Remove Y2K Disclaimer obsolete 1 Add Certification Data for UL 2075 5 040109 Apr 2009 Change history unknow...

Page 479: ... Millenium Hydrocarbon Gas Detector Page 4 of 14 Table of Contents Revision History 3 Table of Contents 4 I SPECIFICATIONS 5 II GENERAL DESCRIPTION 6 III OPERATION 8 IV CALIBRATION 10 V MAINTENANCE 10 VI Parts List 11 VII Drawing Section 12 ...

Page 480: ...requires a minimum of 1 liter per minute flow rate Output analog 4 20 mA Source type max 1000 Ohm load at 24 VDC supply voltage Response Time T50 5 seconds T90 10 seconds Construction 316 stainless steel Accuracy 3 LFL 0 to 50 LFL Lower Flammable Limit 5 LFL 51 to 100 LFL Operating Temperature Rating 40 to 70 C at 0 to 99 RH non condensing Operating Voltage 24 VDC Operating range 18 to 32 VDC meas...

Page 481: ...ly indicates a fault with fail to safe operation A multi layered filtering system protects optics from dirt and water ingress Straight optical path eliminates the need for mirrors or reflective surfaces such as mirrors or beam splitters Performs well in the presence of high concentrations or constant background levels of hydrocarbons and in oxygen depleted atmospheres Highly resistant to poisoning...

Page 482: ... allows the SEC MILLENIUM to be calibrated for any combustible hydrocarbon provided that a calibration quality level of the gas is available This eliminates setting dipswitches or changing out sensors for different types of hydrocarbons simply calibrate the unit with a calibration gas of the specific gas to be detected The optics can be easily disassembled for cleaning This does not require poweri...

Page 483: ...eristics of the immediate area must also be considered Movement of air may cause gas to accumulate more heavily in one area than in another The detector should be placed in the areas where the most concentrated accumulation of gas is anticipated For outdoor applications with strong wind conditions it may require the sensors to be mounted closer together and on the downwind side to the anticipated ...

Page 484: ... correspond to the detected gas concentration The detector continuously checks for system faults or initiation of calibration and automatically changes to the appropriate mode The 4 to 20 mA output of the SEC MILLENIUM is a non isolated current source Current Output and Corresponding Status Once the fault is cleared the SEC MILLENIUM will atomatically resume normal operation Current Output Status ...

Page 485: ...mmon the SEC MILLENIUM will ignore the signal and continue operation as normal The SEC MILLENIUM can be spanned in the field if the customer wishes to change the target hydrocarbon gas Please contact factory for additional equipment information and pricing for SEC PC IR Link Package V MAINTENANCE The SEC MILLENIUM does not normally require cleaning of the optics However if the unit is operating in...

Page 486: ... Part Number Description 142 0280 Replacement Sensor SEC MILLENIUM 190 1001 SEC 2001 Sensor Separation Kit 142 0877 SEC Insulation Tube 142 0497 SEC MILLENIUM Replacement Hydrophobic Filter 142 0297 SEC MILLENIUM Wave Guide Tube 142 0570 SEC MILLENIUM Wave Guide Tube Collar 142 0636 SEC PC IR Link Kit ...

Page 487: ...Doc 1460002 Rev C Operation Manual SEC Millenium Hydrocarbon Gas Detector Page 12 of 14 VII Drawing Section Figure Title Figure 1 Wiring Diagram SEC MILLENIUM Figure 2 SEC Sensor Separation Kit ...

Page 488: ...m 6 5 inches 165mm BLUE 4 TO 20 mA Out BLACK 24VDC DC Common RED 24 VDC WHITE Calibration Data 3 4 NPT THREAD Earth Ground Stud 10 32 Sensor Electronics Corporation 12730 Creek View Ave Savage MN 55378 Tel 952 938 9486 Fax 952 938 9617 sales sensorelectronics com WIRING DIAGRAM MILLENIUM SENSOR FIGURE 1 ...

Page 489: ...Sensor Electronics Corporation 12730 Creek View Ave Savage MN 55378 Tel 952 938 9486 Fax 952 938 9617 sales sensorelectronics com WIRE ENTRY FOR SENSOR 3 4 NPT WIRE ENTRY FOR SYSTEM CONNECTION 3 4 NPT NOTE HOUSING RATED FOR CLASS I DIV 1 GROUPS B C AND D SEC SENSOR SEPARATION KIT FIGURE 2 ...

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