Sensor Electronics SEC 3000, Instruction And Operation Manual

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Doc#: 1460003, Rev A Operation Manual, SEC 3000 Electro-Chemical Gas Sensor Page 8 of 13
IV. CALIBRATION
The SEC 3000 is factory calibrated, zeroed and spanned with calibration gas. After the SEC 3000 is
installed under power for 24 hours it should be calibrated (zeroed and spanned) with calibration gas.
Calibration frequency is dependent on the application and installation requirements. Typical calibration of
the gas sensors should be done on a quarterly basis.
The SEC 3000 sensor board is factory programmed with the following parameters. The parameters can be
changed using the SEC 3000 PC Link software package. Refer the SEC 3000 PC Link Instruction Manual
for additional information.
Gas Type
Range
Calibration Gas
Calibration Date
Sensor Bias Voltage (Not Adjustable)
If the calibration gas concentration is known, the SEC 3000 sensor can be zeroed and spanned in the field.
The SEC 3000 can also be calibrated using the SEC 3000 PC Link software package. Refer the SEC 3000
PC Link Instruction Manual for additional information.
Hardwire Calibration Method (For declassified areas)
Before beginning calibration attach the SEC 3000 Calibration Adaptor (PN 1421468) to the SEC 3000
sensor housing. The zero and span gas flow should be regulated to 1.0 liter per minute (LPM).
Zeroing the SEC 3000
Apply clean air or zero air (nitrogen for oxygen sensor).
Connect calibration wire (white wire on SEC 3000) to negative (black wire of SEC 3000, common of the
power supply) for ten (10) seconds, upon release the sensor will automatically enter the zero calibration
routine. The electronics will automatically adjust the sensor’s signal to the new zero reference level. During
the zero calibration routine, the current output of the SEC 3000 will briefly go to 2.2 mA. Although this can
be accomplished manually, installation of a switch (contact closure) can accomplish the zeroing procedure.
It is recommended that this switch be a momentary type switch to prevent it from inadvertently being left in
the calibrate position. If after 20 seconds the calibration lead has not been removed from common, the SEC
3000 will ignore the signal and continue operation as normal.
Spanning the SEC 3000
Apply the correct span gas concentration to the sensor (20.9% volume of O2 for oxygen sensor).
Connect calibration wire (white wire on SEC 3000) to positive (red wire of SEC 3000, +24 VDC of the power
supply) for ten (10) seconds; upon release the sensor will automatically enter the span calibration routine.
The electronics will automatically adjust the sensor’s signal to the new span reference level. During the span
calibration routine, the current output of the SEC 3000 will briefly go to 2.0 mA. Although this can be
accomplished manually, installation of a switch (contact closure) can accomplish the spanning procedure. It
is recommended that this switch be a momentary type switch to prevent it from inadvertently being left in the
calibrate position. If after 20 seconds the calibration lead has not been removed from +24 VDC, the SEC
3000 will ignore the signal and continue operation as normal.