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Sanyo Denki Sanups A11J, Instruction Manual

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Sanyo Denki Sanups A11J Instruction Manual Download Page 13

Part Names 

 

 

10

 
 

 

 

 

 

 

 

 

 
 

 

 

 

 

 

 
 

 

 

 

 

 

 
 

 

 

 

 

 

 
 

 

 

 

 

 

 
 

 

 

No. 

Name 

Display on the unit 

Function 

① 

LCD panel 

See Section §5.2. 

For displaying the UPS status and measurements, and for 
various settings and operations 

② 

UPS Unit control panel 

See Section §5.3. 

For displaying the UPS status and operations 

③ 

Battery pack 

- 

Backup batteries 

④ 

Battery pack securing bracket 

- 

For securing battery packs 

⑤ 

LCD panel connector 

- 

For connecting the LCD panel 

⑥ 

Forced bypass switch

*1

 

Forced Bypass 

For switching to maintenance bypass circuits 

(used in conjunction with maintenance bypass breaker) 

⑦ 

Inverter module 

- 

Rectifier, charger, inverter, bypass circuit 

⑧ 

Input/output terminal block 

INPUT E OUTPUT 

For connecting the input power supply, ground, and load 

devices 

⑨ 

Output connectors for connecting 

between units 

OUTPUT  

For connecting UPS unit outputs 

⑩ 

Input connectors for connecting 

between units 

INPUT 

For connecting UPS unit inputs 

⑪ 

Unit interface 

UIF A1

, 

A2

, 

B1

, 

B2

 

For connecting UPS units 

⑫ 

Exhaust vent for cooling fan 

- 

For cooling the UPS interior 

⑬ 

External interface 

See Section §5.4. 

For connecting external devices 

⑭ 

Optional card slot 

OPTION CARD 

For inserting an optional card

*3

 

⑮ 

Ground terminal 

F.E. 

For attaching the earth bar 

 
 

 

 

 

 

 

 
 

④ 

①

*1.  The forced bypass switch 

 Forced Bypass 

  is used when using the maintenance bypass breaker 

 MAINTENANCE MCCB 

.

   

Normally, leave the switch set to “

Inverter

” and do not change the setting. 

*2.  For the various optional devices, contact your sales representative or SANYO DENKI. 
*3.  In this manual, breakers and switches are displayed enclosed in 

           

 like 

 MAIN MCCB 

 . 

Note 

③ 

U

U

P

P

S

S

 

 

U

U

n

n

i

i

t

t

 

 

1

1

 

 

⑥ 

⑦

⑤

Inside front 
panel 

Front panel

Front panel

②

②

Rear view 

With LCD panel attached 

Front view 

U

U

P

P

S

S

 

 

U

U

n

n

i

i

t

t

 

 

2

2

 

 

Inside of cover

④

③

⑥

⑦ 

⑤

UI

F

 A

1

RE

M

O

T

E

/

E

P

O

UI

F

 A

1

UI

F

 B1

UI

F

 B1

IN

P

U

T

L

NL

N

⑩

 

⑪ 

⑮

⑫

⑮

⑧

⑩

⑨

⑪

⑫ 

⑭ 

⑬ 

⑨

 

Summary of Contents for Sanups A11J

Page 1: ...10 kVA Instruction Manual M0011851 ...

Page 2: ...ns 2 3 Operating Precautions 6 3 1 UPS Input Power Supply 6 3 2 Installation Precautions 7 3 3 Handling Precautions 7 4 Checking the Contents of the Package 8 5 External Dimensions and Part Names 9 5 1 UPS 9 5 2 LCD Panel 11 5 3 UPS Unit Control Panel 12 5 4 External Interfaces 13 6 UPS Installation and Wiring 16 6 1 UPS Installation 16 6 1 1 Checking the Installation Environment 16 6 1 2 Checking...

Page 3: ...etting the Main Breaker 35 10 When a Buzzer Sounds 36 11 Troubleshooting 37 12 UPS Characteristics 40 12 1 Basic Operation 40 12 2 Protective Functions 40 12 3 Protective Function Table 41 12 4 Specifications 42 13 Warranty 43 Output Capacity Model Number TYPE Unit Type UPS unit 1 Without terminal block Unit with I O connector only 10 kVA A11J103U002T A11J103A002TU UPS unit 2 With terminal block U...

Page 4: ...ckage Page 8 Install the UPS Pages 16 to 18 Install the batteries and attach the front panel Pages 19 to 20 Start the UPS Page 29 Turn ON the power of the load device Page 30 Charge the UPS Page 26 Perform routine checks Page 34 Submit request for failure repair battery replacement or the like Page 33 Perform the power outage simulation test Pages 27 to 28 Wire the UPS Pages 21 to 23 Connect the o...

Page 5: ...odily injury and product or property damage as a result of incorrect operation Additionally even those hazards denoted by CAUTION could lead to a serious accident so the instructions should be strictly followed The following labels indicate particularly important instructions which must be carefully followed The graphic symbols indicate prohibited and mandatory actions Symbol Explanation Indicates...

Page 6: ...ount it on a rack that can be well ventilated and do not block the air intake and exhaust vents of the rack and UPS If the air intake or exhaust vent is blocked the internal temperature of the UPS rises which could cause battery or other deterioration resulting in a fire For maintenance the UPS requires at least 1 m of space at the front and at least 50 cm at the back The area around the UPS must ...

Page 7: ...lacing the battery and repair can result in electric shock or other accidents when performed by anyone other than service technicians Such action will void the warranty CAUTION Check the safety of the load side before starting the UPS and operate the UPS in accordance with the instruction manual The UPS state resulting from operating the MAIN MCCB or ON OFF button is as shown in the table below Ch...

Page 8: ...he charging source prior to connecting or disconnecting battery terminals Do not attempt to open or cut batteries The battery contains diluted sulfuric acid The sulfuric acid is extremely toxic and harmful to the skin and eyes If a battery leaks take appropriate measures to prevent any battery fluid from contacting your skin or clothing Diluted sulfuric acid may cause blindness if it gets into the...

Page 9: ...automatically detect the AC input frequency 50 or 60 Hz 3 Install the breaker that is compliant with UL489 in the distribution panel for the protection of input branch circuit 2 The input power should be is single wire grounded Be sure to connect the ground phase to INPUT N terminal of the UPS 3 3 2 2 I In ns st ta al ll la at ti io on n P Pr re ec ca au ut ti io on ns s 1 Carefully consider the o...

Page 10: ... Recharge the batteries in accordance with the UPS storage environment as shown in the table below For the time required to recharge the batteries see 7 2 Charging the UPS Storage Temperature Recharge Interval 25 C 77 F Once every 6 months 30 C 86 F Once every 4 months 40 C 104 F Once every 2 months 5 Insulation testing Before testing the indoor wiring insulation shut down the UPS and disconnect t...

Page 11: ...nting bracket 4 Figure is a rough indication The actual shapes of the UPS and accessories may differ Battery replacement date label 1 Label Usage Procedure Manual 1 Battery pack A 1 Battery pack B 1 Battery pack B does not come with a battery replacement date label or label usage procedure manual Battery Pack A x 2 sets Rack mounting bracket 4 Unit to unit output cable 3 pole connector 1 Unit to u...

Page 12: ... Cable cover UPS unit 1 62 700 UPS unit 2 64 126 775 121 Excluding protrusions 57 2 130 57 1 36 4 36 4 130 480 465 435 ラック搭載スペース 6U 321 6 443 435 261 6 M Mo ou un nt ti in ng g o on n R Ra ac ck k M Mo ou un nt ti in ng g V Ve er rt ti ic ca al ll ly y Unit mm External Dimensions when Fixed to Floor UPS unit 1 UPS unit 2 UPS unit 1 UPS unit 2 Rack mounting space 6U 4 Φ10 321 6 301 6 30 95 450 65 4...

Page 13: ...PS unit outputs Input connectors for connecting between units INPUT For connecting UPS unit inputs Unit interface UIF A1 A2 B1 B2 For connecting UPS units Exhaust vent for cooling fan For cooling the UPS interior External interface See Section 5 4 For connecting external devices Optional card slot OPTION CARD For inserting an optional card 3 Ground terminal F E For attaching the earth bar 1 The fo...

Page 14: ...epts LCD display items or contents ITEM key ITEM Switches LCD display items or contents BACK key BACK Cancels the selection and returns to previous LCD display menu level HOME key BUZZER STOP HOME Returns the LCD display menu level to the home menu When the buzzer is sounding stops the buzzer UNINTERRUPTIBLE POWER SUPPLY For details on the operating procedure and functions of the LCD panel see the...

Page 15: ...dental operation 5 5 3 3 U UP PS S U Un ni it t C Co on nt tr ro ol l P Pa an ne el l No Name Label Color Function Lit When input power is normal Input LED INPUT Green Blinking When input power is abnormal Lit When supplying power by inverter operation Output LED OUTPUT Green Blinking When supplying power by bypass operation Alarm LED ALARM Red Lit When there is a malfunction or battery discharge ...

Page 16: ...DENKI 2 Interface setting Standalone Use the standard UPS service function of the operating system NetWare Windows NT etc to shut down the UPS automatically Signal Names External Appearance CARD I F Card interface connector Connect the connection cable of an optional SANYO DENKI LAN interface card When connecting a LAN interface card set the interface to WS work station For the interface setting p...

Page 17: ... power outage Current flows at approximately 5 mA when the power is on This is enabled when the interface is set to Standalone For the setting procedure see 3 5 Setting PC Interface in the LCD Panel Operating Manual 9 10 External Transmission Signals and Electrical Characteristics Interface Relay non voltage contact signal Contact rating 50 V DC 0 1 A Terminal Names External Appearance Switches fo...

Page 18: ... the remote ON function cannot be enabled in the event of an emergency stop when the EPO terminals are in a short circuited state To resume operation of the UPS release the emergency output stop switch short circuited state and press on the unit control panel for at least 1 second For how to connect to the terminals see 6 4 Connecting Optional Devices This function will work regardless of whether ...

Page 19: ...ts should be carried out by at least two persons Bodily injury may occur if the UPS is dropped Take care not to strain your back Take care not to get your fingers caught when attaching brackets and installing the UPS There is the danger that the UPS could topple during relocation or installation Always hold the bottom side of the UPS firmly with both hands Failure to do so may result in injury or ...

Page 20: ...re Align the connection brackets with the two mounting holes at the top of UPS Units 1 and 2 and secure them with three screws B each Attach six screws A in the locations specified in the figure below For safety we recommend securing the UPS to the floor with bolts or the like For the dimensions when the UPS is secured to the floor see 5 1 UPS Screw A Black M4 6 6 Floor mounting bracket 4 Support ...

Page 21: ... and right of the front panel of the UPS Unit 1 so that the tabs at the top are facing outward Align the rack mounting brackets with the mounting holes on the sides and secure them with two screws B Similarly attach the rack mounting brackets to UPS Unit 2 Verify UPS Unit 1 and UPS Unit 2 on the back of the UPS Units and mount the units so that Unit 1 is on the top and Unit 2 is on the bottom usin...

Page 22: ...ction cable 1 Pinch the tabs on the back toward and remove the logo plate Loosen the screws on the left and right using a screwdriver or the like and remove the front panel Battery pack A 2 When Mounting Vertically When Mounting on Rack Insert the connector parts on the back of the LCD panel into the holes on the front panel From the back side of the front panel secure the back of the LCD panel us...

Page 23: ...f the connector orientation is wrong Tighten the screws on the right and left using a screwdriver or the like and secure the front panel Insert one end of the connection cable into the connector Remove the screw on the right side first and then take out the tab on the left side from the cutout hole and remove the battery securing bracket CAUTION The weight of one battery pack is 17 5 kg Take care ...

Page 24: ...of UPS Unit 1 and UPS Unit 2 using the unit to unit output cable Connect the UIF A1 connector of UPS Unit 1 and the UIF A2 connector of UPS Unit 2 using the unit to unit interface cable If there is danger of the cables being caught on something wind and secure the cables using cable clamps as shown in the figure Attach the Earth bar by use installed screws in the earth stud F E of UPS unit 1 and U...

Page 25: ...the UPS unit 2 rear panel using four screws D Remove the screw on the right and remove the terminal block cover Cable cover for UPS unit1 1 Screw D for cable cover M4 8 8 Cable cover for UPS unit2 1 Install two conduits in two holes of the cable cover Terminal block cover Cable cover for UPS unit 2 Conduit Hole size φ1 23 32 inches 43 7mm The conduit is not supplied Prepare the suitable conduit by...

Page 26: ...als 2 Tighten the screw hole in the side of the terminal block with the specified tightening torque 3 N m by using a flat bladed screwdriver 3 Pull the inserted wire to make sure that it does not come out When disconnecting wires disconnect the ground last Be careful of the polarity of the input power when performing wiring work When the input is single wire grounded make sure you connect the grou...

Page 27: ...nnect a SANYO DENKI LAN interface card option For details see the instruction manual of the LAN interface card Connecting to the terminal Connect when using the external transmission signal functions For details on connector functions see 5 4 External Interface Section This completes installation and wiring of the UPS Back of UPS Unit 1 Connect the dedicated communication cable to use the SANYO DE...

Page 28: ...ng column of the List of Settings in the LCD Panel Operating Manual Setting such items at the preparation stage prior to UPS operation is recommended because the load devices also need to be stopped when the UPS is restarted Set MAIN MCCB of the two UPS Units to ON Change the settings Set MAIN MCCB of the two UPS Units to OFF Set MAIN MCCB to ON Set MAIN MCCB to OFF Check the settings in the setti...

Page 29: ...ilable Check that Green INPUT has changed from blinking to on Set MAIN MCCB on the front of the two UPS Units to ON Operate the UPS in this state for at least 18 hours This completes the charging of the UPS Notes on charging time Green Blink On Green Off Red Off Green Green Off Red Off Blink On SANYO DENKI SANUPS A11J STANDBY Vi Fi After approx 5 seconds Green Off If Green INPUT does not change fr...

Page 30: ...d INV ON Control OK 3 2 STANDBY Green On Green On Red Off Green On Green Off Red Off ONLINE Green Blink On Green Off Red Off Green Green Off Red Off Blink On SANYO DENKI SANUPS A11J STANDBY Vi Fi After approx 5 seconds Green Off Set MAIN MCCB of the two UPS Units to ON The LEDs of the two UPS Units are in the same state Green On Set MAIN MCCB on the front of the two UPS Units to ON Press Press Che...

Page 31: ...hing the Front Panel Are the cables on the back of the UPS connected properly Connect the cables properly 6 3 1 Wiring Between UPS Units Is the Green OUTPUT off Perform the ON operation properly Steps and of 7 3 Power Outage Simulation Test Are Red ALARM and or Red WARNING on Contact your sales representative or SANYO DENKI Contact your sales representative if Red ALARM and or Red WARNING are on o...

Page 32: ...link On Green Off Red Off Green Green Off Red Off Blink On SANYO DENKI SANUPS A11J STANDBY Vi Fi After approx 5 seconds Green Off Set MAIN MCCB of the two UPS Units to ON The LEDs of the two UPS units are in the same state A long beep will sound if the interval between setting MAIN MCCB of the two UPS Units to ON is 30 seconds or longer The buzzer stops when the MAIN MCCB of the two UPS Units are ...

Page 33: ... devices connected to the UPS exceed the rated capacity of the UPS Reduce the number of connected load devices If this state persists even after reducing the load devices to the UPS rated capacity or less check that all of the unit to unit output cables on the back of the UPS Units are connected properly If there is a UPS unit without a cable connected the total capacity will be reduced by an amou...

Page 34: ...CB of the two UPS Units to OFF If MAIN MCCB is set to OFF while the UPS is operating the batteries are discharged as if a power outage occurred Be aware that when operation resumes the full capacity of the backup function will not be available If the operation above is performed the entire UPS will stop To stop just one of the UPS Units perform the procedure described in Shutdown Operation of 8 3 ...

Page 35: ... performed shuts down The two UPS Units start ON Hold down for at least 1 second If is operated while MAIN MCCB of the UPS Unit control panel is ON the UPS operation is as follows Startup operation If of either of the stopped UPS Units is operated the two stopped UPS Units start Shutdown operation If of either of the running UPS Units is operated only the UPS Unit for which the operation was perfo...

Page 36: ...ecks to be performed by the user and maintenance to be performed by a service technician Some maintenance items cannot be performed by the user so be sure to submit a request for such work to your sales representative or SANYO DENKI when maintenance is required Parts replacement and repairs should never be attempted by customers Routine checks 9 1 Routine Checks by Customer Battery test LCD Panel ...

Page 37: ...intake and fan exhaust vents Dust or dirt adhering to parts inside the UPS may result in malfunction of the UPS 9 9 2 2 T Te es st ti in ng g t th he e B Ba at tt te er ri ie es s Test the batteries You can do this without stopping the load devices When the UPS is shipped from the factory it is set up not to perform an automatic battery test See Running Battery Test in the LCD Panel Operating Manu...

Page 38: ...rips output stops Follow the procedure below to reset the breaker After the reset restore normal operation Check that there is no abnormality with the connected load devices and reduce the load capacity Set the main breaker on the UPS Unit control panel to ON Check that the display on the LCD panel and UPS Unit control panel is as shown in step of 8 1 Starting the UPS Set the main breaker MAIN MCC...

Page 39: ...ithin rated ranges See 12 4 Specifications Is MAIN MCCB set to OFF If it is set to OFF set it to ON 2 sec 2 beeps 2 beeps Test Condition Testing The UPS is performing a battery test Wait for the battery test to end To stop the battery test see 4 1 Running Battery Test in the LCD Panel Operating Manual Continuous beeps Batt Vol Low Green INPUT Blinking Green BACKUP On The battery voltage is low Che...

Page 40: ... input frequency are within rated ranges See 12 4 Specifications Was the startup operation performed in accordance with the correct procedure See 8 1 Starting the UPS and check the correct operating procedure All Off Is MAIN MCCB set to ON See 8 1 Starting the UPS and check the correct operating procedure Has MAIN MCCB tripped OFF by an overload or short circuit state Check the load capacity and w...

Page 41: ...acity of the batteries may be low Sufficiently charge the UPS The buzzer sounded The buzzer sounds when a state change warning or error occurs in the UPS See 10 When A Buzzer Sounds The buzzer does not sound Is Buzzer in the LCD panel setting menu set to SILENT stopped See 3 8 Setting Buzzer Condition in the LCD Panel Operating Manual and check the setting value Nothing is displayed on the LCD pan...

Page 42: ...nd connect the interface cable properly When using the power management software option serial communication fails Is Interface in the LCD panel setting menu set to WS work station See 3 5 Setting PC Interface in the LCD Panel Operating Manual The default setting is WS work station Is Serial baud rate in the LCD panel setting menu set properly See 3 6 Setting Baud Rate in the LCD Panel Operating M...

Page 43: ... in the LCD panel setting menu is set to STOP inverter output remains stopped 1 12 2 2 2 P Pr ro ot te ec ct ti iv ve e F Fu un nc ct ti io on ns s 1 Overload protection If the UPS output is overloaded by the current capacity of the inverter being exceeded such as when a computer system boots up the output selector automatically switches the source of power from the inverter to bypass circuit with...

Page 44: ...tage BATTERY Power outage Prolonged battery voltage drop BATTERY Input error Frequency BATTERY Input error Prolonged battery voltage drop BATTERY Stop rectifier and charger Continue inverter operation Battery operation Complete Battery Discharge BYPASS Inverter shutdown Bypass power supply Battery voltage error Batt Vol Error Batteries not connected Battery Remaining Service Life Warning Batt Life...

Page 45: ...ed capacity 5 Ah battery 20 hour rate Backup time 5 minutes when load power factor is 0 8 4 minutes when load power factor is 0 9 At 25 ambient temperature initial value Batteries Expected service life 5 years At 25 ambient temperature Generated heat 730 W During rated output Input leakage current 8 mA Ambient conditions Ambient temperature 0 to 40 relative humidity 20 to 90 No condensation 6 Acou...

Page 46: ... use for other than the product s intended use 9 This warranty does not apply to defects or damages arising from fire earthquake storm or flood disaster lightning or other natural disasters including pollution salt disaster gas disaster sulfide gas non standard voltage or incorrect power sources other than those specified 10 This warranty does not apply to defects or damages arising from mishandli...

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