Royal Enfield HIMALAYAN EURO IV 2017, Service Manual

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ROYAL ENFIELD HIMALAYAN EURO IV VEHICLE SERVICE MANUAL
INSPECTION
Spokes for looseness / breakages
Wheel out of trueness
Tyre for uneven thread wear , cuts, cracks
Wheel & sprocket bearings for sticky rotation, wear out , loose in hub
Brake pads for uneven / completely worn out
Needle bearings / inner races in drag link, drop links and swing arm assembly for damages rust stiff rotation
Dust seals in swing arm, drag link and drop links for damages
TORQUE VALUES
S.
No.
Aggregate Fastener
Suggested
Torque
NM Kg.M
1 Drop Link Bottom Hex Flanged Bolt M10X1.25X65 550.0 5.0 42.50 4.25 57.50 5.75
2 Drop Link Assy Hex Flanged Bolt M10X1.25X132 50.0 5.0 42.50 4.25 57.50 5.75
3 Shock absorber Top& Bottom Mtg Hex Flanged Bolt M10X1.25X55 50.0 5.0 42.50 4.25 57.50 5.75
4 Drag link to swing arm Mtg Hex Flanged Bolt M10X1.25X47 50.0 5.0 42.50 4.25 57.50 5.75
5 Swing Arm Pivot M12X1.5 70.0 7.0 59.50 5.95 80.50 8.05
6 Chain Guide Mtg Hex Flange Bolt M6X1X27 10.0 1.0 8.50 0.85 11.50 1.15
7 Rear Wheel Spindle Hex U Nut M16X1.5 70.0 7.0 59.50 5.95 80.50 8.05
8 Chain Adjuster Hex Nut M8X1.25 25.0 2.5 21.25 2.13 28.75 2.88
9 Rear Disc Mtg Button Head Collar Bolt M6X1X14 10÷12 1.0 01.2 10.00 1.00 12.00 1.20
10 Rear Wheel Sprocket Mtg
Hex Soc Screw M10X1.25X30 /
50.0 5.0 42.50 4.25 57.50 5.75
Flange U Nut M10X1.25
11 Rear Number Plate Mtg Button Head M6X1X15 5.0 0.5 4.25 0.43 5.75 0.58
12 Tail lamp Illuminator Mtg Button Head M5 5.0 0.5 4.25 0.43 5.75 0.58
13 Mudguard to Mudflap Hex Socket Cap Screw M5X0.8X16 5.0 0.5 4.25 0.43 5.75 0.58
14 Rear Trafficator Mtg Button Head M6X1 5.0 0.5 4.25 0.43 5.75 0.58
15 Tail Lamp Bkt Mtg Hex Flange M6X1X20 10.0 1.0 8.50 0.85 11.50 1.15
16 Rear Mudguard Mtg Hex Flange M6X1X20 10.0 1.0 8.50 0.85 11.50 1.15
Min. Torque
(Nm) (Kg.M)
Max. Torque
(Nm) (Kg.M)