Roller Robot 2, Instruction Manual

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● The machine is operated by a safety foot switch with emergency stop in
inching mode. If you cannot see the danger area constituted by the revolving
workpiece from the operating point, set up protective measures, e.g. cordons.
There is a risk of injury.
● Only use the machine for the intended purpose described in 1. Technical
Data. Work such as roping, assembling and disassembling, thread cutting with
manual die stocks, work with manual pipe cutters as well as holding workpieces
by hand instead of with material supports are prohibited when the machine is
running. There is a risk of injury.
●
If the risk of bending and uncontrolled lashing of the workpieces is to be
expected (depending on the length and cross section of the material and
the speed of rotation) or the machine is not standing stably enough, suffi-
cient numbers of height adjustable material supports ROLLER’S Assistent
3B (accessory, Art. No. 120120) must be used. There is a risk of injury if you
fail to do so.
●
Never reach into the revolving clamping or guide chuck. There is a risk of
injury.
●
Clamp short pipe sections only with ROLLER’S Nipparo or ROLLER’S
Spannfix. Machine and/or tools can be damaged.
●
Thread cutting materials in spray cans (ROLLER’S Smaragdol, ROLLER’S
Rubinol) contains environmentally friendly but highly inflammable propel-
lant gas (butane). Aerosol cans are pressurised; do not open by force.
Protect them against direct sunlight and temperatures above 50°C. The
aerosol cans can burst, risk of injury.
● Avoid intensive skin contact with the coolant-lubricants. These have a
degreasing effect. A skin protector with a greasing effect must be applied.
● Only allow trained persons to use the machine. Apprentices may only use
the machine when they are over 16, when this is necessary for their training and
when they are supervised by a trained operative.
●
Children and persons who, due to their physical, sensory or mental abilities
or lack of experience and knowledge are unable to operate the machine
safely may not use this machine without supervision or instruction by a
responsible person. Otherwise there is a risk of operating errors and injuries.
●
Check the power cable of the electric al device and extension leads regularly
for damage. Have these renewed by qualified experts or an authorised ROLLER
customer service workshop in case of damage.
● Only use approved and appropriately marked extension leads with a suffi-
cient cable cross-section. Use extension leads with a cable cross-section of
at least 2.5 mm².
NOTICE
● Do not dispose of thread-cutting material undiluted in the drain system,
ground water or ground. Unused thread-cutting material should be handed in
to responsible disposal companies. Waste code for thread-cutting materials
containing mineral oil (ROLLER’S Smaragdol) 54401, for synthetic materials
(ROLLER’S Rubinol) 54109. Observe the national regulations.
Explanation of symbols
WARNING Danger with a medium degree of risk which could result in
death or severe injury (irreversible) if not heeded.
CAUTION
Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
NOTICE
Material damage, no safety note! No danger of injury.
Read the operating manual before starting
Use eye protection
Use ear protection
Power tool complies with protection class I
Power tool complies with protection class II
Environmentally friendly disposal
CE conformity mark
eng eng
1. Technical Data
Use for the intended purpose
WARNING
Use ROLLER’S Robot thread cutting machines for the intended purpose of thread cutting, cutting off, removing burr, cutting nipples and roller grooves. All other uses are
not for the intended purpose and are therefore prohibited.
1.1. Scope of Supply
ROLLER’S Robot 2 / 2 L: Thread cutting machine, tool set (¹/
16
) ⅛ – 2", ROLLER dies R ½ – ¾" and R 1 – 2", oil tray, chip tray,
operating instructions.
ROLLER’S Robot 3 / 3 L (R 2½ – 3"): Thread cutting machine, tool set 2½ – 3", ROLLER dies R 2½ – 3", oil tray, chip tray, operating instructions.
ROLLER’S Robot 4 / 4 L (R 2½ – 4"): Thread cutting machine, tool set 2½ – 4", ROLLER dies R 2½ – 4", oil tray, chip tray, operating instructions.
Equipped if necessary with additional tool set (¹/
16
) ⅛ – 2" with ROLLER dies R ½ – ¾" and R 1 – 2".
Robot 2 Type U Robot 3 Type U Robot 4 Type U
Robot 2 Type K Robot 3 Type K Robot 4 Type K
Robot 2 Type D Robot 3 Type D Robot 4 Type D
1.2. Article Numbers
Subframe 344105 344105 344105
Wheel set with material rest 344120 344120 344120
Subframe, mobile and folding 344150
Subframe, mobile, with material rest 344100 344100 344100
Dies see ROLLER catalogue see ROLLER catalogue see ROLLER catalogue
Universal automatic
die head ¹/
16
– 2" 341000 341000 341000
Universal automatic
die head 2½ – 3" 381050
Universal automatic
die head 2½ – 4" 381000 381000
Tool set ¹/
16
– 2" 340100 340100 341000
ROLLER’S cutting wheel St ⅛ – 4", S 8 341614 341614 341614
ROLLER’S cutting wheel St 1 – 4", S 12 381622 381622
Thread-cutting materials see ROLLER catalogue see ROLLER catalogue see ROLLER catalogue
Nippelhalter see ROLLER catalogue see ROLLER catalogue see ROLLER catalogue
ROLLER’S Assistent 3B 120120 120120 120120
ROLLER’S Assistent WB 120130 120130 120130
ROLLER’S roller groove device 347000 347000 347000
Clamping sleeve 343001 343001 343001
Changeover valve 342080 342080 342080
Machine cleaner 140119 140119 140119
1.3. Applications
1.3.1. Thread diameter
Pipe (also plastic-coated) (¹/
16
) ⅛ – 2", 16 – 63 mm (¹/
16
) ½ – 3", 16 – 63 mm (¹/
16
) ½ – 4", 16 – 63 mm
Bolt (6) 8 – 60 mm, ¼ – 2" (6) 20 – 60 mm, ½ – 2" (6) 20 – 60 mm, ½ – 2"